Table of Contents
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KEEP FOR FUTURE REFERENCE
SERVICE
MANUAL
INTENDED FOR USE BY SKILLED
TECHNICAL PROFESSIONALS • READ
AND UNDERSTAND BEFORE OPERATING
DC-VOLTAGE
POWER SYSTEM
WITH DUAL VACUUM
SYSTEM, POWERED LOAD
MOTION AND INTELLI-GRIP®
TECHNOLOGY
(SOFTWARE VERSION 7.6)
Stock number: 36108
Rev 2.0/4-20
1
DC3 DVS, Powered Motion: #36108
908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
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Table of Contents
Summary of Contents for WPG INTELLI-GRIP 36108
- Page 1 908 W. Main • P.O. Box 368 Laurel, MT USA 59044 800-548-7341 (phone) 406-628-8231 (phone) 406-628-8354 (fax) INTENDED FOR USE BY SKILLED www.WPG.com TECHNICAL PROFESSIONALS • READ AND UNDERSTAND BEFORE OPERATING DC-VOLTAGE POWER SYSTEM WITH DUAL VACUUM SYSTEM, POWERED LOAD MOTION AND INTELLI-GRIP®...
- Page 2 DC3 DVS, Powered Motion: #36108 Rev 2.0/4-20...
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Page 3: Table Of Contents
TABLE OF CONTENTS BEFORE SERVICING LIFTER ..............2 ..................2 ERVICE CHEDULE SERVICE FEATURES .................3 ® C ............4 NTELLI ONTROL EATURES ..............4 ADIO RANSMITTER EATURES INTELLI-GRIP ® DIAGNOSTIC CODES............5 INTELLI-GRIP ® OPERATOR MENUS ............11 ..........11 CCESS AND AVIGATE THE PERATOR ENUS .............12 HANGE THE CREEN ANGUAGE... -
Page 4: Before Servicing Lifter
BEFORE SERVICING LIFTER Disconnect battery before servicing lifter. Disconnect the electrical connectors (figs. 1A-C). Service personnel must read and understand the OPERATING INSTRUCTIONS ‒ especially the “INSPECTIONS AND TESTS” and “MAINTENANCE” sections ‒ before servicing the vacuum lifter. Many of the following discussions assume knowledge of the OPERATING INSTRUCTIONS. Note: Wiring and/or hose-routing diagrams are provided in the final section of this SERVICE MANUAL for reference when servicing or troubleshooting the lifter. -
Page 5: Service Features
SERVICE FEATURES Components shown here are underlined on their first appearance in each section to follow. MRPT1611LDC3 shown (some parts vary among models) NOTIFICATION BUZZER (2a), STROBE AIR FILTERS LOAD SUPPORT / ICB POSITION LIGHT LIGHT (2b) and 9V BATTERY HOLDER (2c) VACUUM RESERVE TANKS BATTERY TILT ACTUATORS... -
Page 6: Intelli -Grip ® Control Unit Features
SERVICE FEATURES ® C NTELLI ONTROL EATURES LCD SCREEN (with BATTERY GAUGE) “FUNCTION” BUTTON “ATTACH” BUTTON “RELEASE” BUTTON POWER BUTTON ADIO RANSMITTER EATURES EMERGENCY DISCONNECT BUTTON TRANSMISSION INDICATOR LIGHT “ATTACH” BUTTON “RELEASE” BUTTON ROTATION LATCH RELEASE BUTTONS TILT UP BUTTON TILT DOWN BUTTON RETRACT COUNTERWEIGHT BUTTON EXTEND COUNTERWEIGHT BUTTON... -
Page 7: Intelli-Grip ® Diagnostic Codes
If the Operator Explanations/Directions do not resolve the issue, follow the Service Personnel Directions. When applicable, search for the lifter's Model Number www.WPG.com and select the “Troubleshooting” link on the product page. Relevant parts are listed in “REPLACEMENT PARTS” on page 23. - Page 8 “Firmware updater Service tool is connected. Remove it before (none) (none) detected (#)” resuming lifter use and contact WPG. Make sure lifter is used within Operating Temperatures (see “SPECIFICATIONS” in lifter's 1 chirp Disconnect 12V battery “Module revision OPERATING INSTRUCTIONS).
- Page 9 INTELLI-GRIP DIAGNOSTIC CODES ® Strobe On-Screen Buzzer Service Personnel Code Light Operator Explanations/Directions Message Pattern Directions Activity Motion setting has been saved to memory and “Motion setting single chirp (none) will be used to control the motion from this saved” point forward.
- Page 10 INTELLI-GRIP DIAGNOSTIC CODES ® Strobe On-Screen Buzzer Service Personnel Code Light Operator Explanations/Directions Message Pattern Directions Activity The load scale is not calibrated, making it unable Follow on-screen “Load scale not to function as intended. A prompt to calibrate it (none) (none) prompts to complete...
- Page 11 (see “OPERATION” in vacuum system. V020 increasing every 2 lifter's OPERATING INSTRUCTIONS). Replace parts as normally” seconds This Code can be activated by use at high needed. elevation. If so, contact WPG for directions. Rev 2.0/4-20 DC3 DVS, Powered Motion: #36108...
- Page 12 22) or vacuum “INSPECTIONS AND TESTS”, and system. Replace parts “MAINTENANCE” in lifter's OPERATING as needed. INSTRUCTIONS). In case of high elevation, contact WPG for directions. Check wiring and connector for each Once “Power Save” mode is activated, “attach” vacuum sensor.
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Page 13: Intelli-Grip ® Operator Menus
INTELLI-GRIP OPERATOR MENUS ® ® The Intelli-Grip Control Unit features several menus that allow the operator to view more detailed information on the LCD screen, troubleshoot powered motions, and change various settings. CCESS AND AVIGATE THE PERATOR ENUS To access the main Operator Menu, hold the “function” button ( ) for 5 seconds. -
Page 14: T O Change The Screen Language
INTELLI-GRIP OPERATOR MENUS ® HANGE THE CREEN ANGUAGE 1) Access the Operator Menu and select “Language (ABC)”, as previously directed. 2) In the Language (ABC) menu, select your preferred language or “More options” to see additional choices. Note: If you select “Graphics only”, no words of any language are displayed on the LCD screen during typical operation, but... -
Page 15: Hange The Acuum Etection Hreshold
INTELLI-GRIP OPERATOR MENUS ® HANGE THE ACUUM ETECTION HRESHOLD As a precaution, the lifter will activate the “attach” mode if vacuum is detected under unusual ® conditions (see Codes N00, N01 and N02 in “INTELLI-GRIP DIAGNOSTIC CODES” on page 6 and page 7). -
Page 16: T O Change Mobile App Settings
This setting can only be changed using this menu. It will not reset automatically when the lifter is powered down. HANGE OBILE ETTINGS To make use of WPG's Mobile App, you must enable communication from the lifter to your mobile device, as follows: 1) Access the Operator Menu and select “Lifter Settings”, as previously directed. -
Page 17: T O Change Load Scale Settings
INTELLI-GRIP OPERATOR MENUS ® HANGE CALE ETTINGS 1) Access the Operator Menu and select “Lifter Settings”, as previously directed. 2) In the Lifter Settings menu, select “Load Scale”. 3) In the Load Scale menu, the load scale should be enabled (“[YES]”) under all operational conditions, to make sure associated safety... -
Page 18: T O Calibrate The Load Scale
INTELLI-GRIP OPERATOR MENUS ® ALIBRATE THE CALE Occasionally, the load scale may require recalibration to prevent inaccurate readings. Any of the following may indicate this need: • The Total Weight deviates significantly from 0 when the lifter is set down and fully supported, and there is slack in the lift cable;... -
Page 19: T O View System Information
INTELLI-GRIP OPERATOR MENUS ® 5) Enter the known weight by moving the cursor with the “attach” button ( ) or the “release” button ( ), and change the value of each digit by using the “function” button ( ). Then position the cursor on “Save” and press the “function” button ( ) to confirm. Alternatively, the factory calibration settings can be restored by selecting... -
Page 20: T O Control Powered Motions
INTELLI-GRIP OPERATOR MENUS ® ONTROL OWERED OTIONS The radio controls are normally used to control powered motions, allowing operators to position themselves safely with regard to load movement and potential falling hazards. However, lifter motions can be controlled through the Operator Menu, when necessary for troubleshooting and emergency situations. -
Page 21: T O Change Motion Settings
INTELLI-GRIP OPERATOR MENUS ® HANGE OTION ETTINGS Occasionally, motion limits may need to be reset (for example, when you replace an actuator). 1) Access the Operator Menu and select “Motion Controls”, as previously directed. 2) Select the kind of motion you want to control, such as the “Counter-Balancer”. Note: If the motion is related to equipment that can be removed, such as the Counter-Balancer, its status can be changed by selecting the appropriate line (eg, “CB Attached?”... -
Page 22: Battery Charger Test
BATTERY CHARGER TEST The battery charger should function as described in “MAINTENANCE: 12-V ATTERY ” in the lifter's OPERATING INSTRUCTIONS. If not, the following test allows you to ECHARGE determine whether to replace the charger. Perform this test only when the battery is not fully charged (see “OPERATION: B : Checking the 12-Volt Battery”... -
Page 23: Service Procedures
SERVICE PROCEDURES – 2 ILTER AINTENANCE Inspect each air filter regularly and service when needed. Immediately remove liquid or other contaminates found in the filter bowl (D in fig. 1A), to prevent contact with the filter element (C). Replace the element whenever: •... -
Page 24: Vacuum Pump Maintenance − Dynaflo 1034204
SERVICE PROCEDURES − D 1034204 ACUUM AINTENANCE YNAFLO Disconnect power source before proceeding. If the vacuum pump takes too long to attain full vacuum, it may require maintenance. Replace the diaphragm or the head assemblies as necessary to obtain acceptable pump performance (see “REPLACEMENT PARTS”... -
Page 25: Replacement Parts
Vacuum Gauge – 1/8 NPT – CBM Type – w/Panel Mount Bracket See OPERATING INSTRUCTIONS for additional parts. SERVICE ONLY WITH IDENTICAL REPLACEMENT PARTS, AVAILABLE AT WPG.COM OR THROUGH AN AUTHORIZED WPG DEALER Rev 2.0/4-20 DC3 DVS, Powered Motion: #36108... -
Page 26: Copyright Notice
COPYRIGHT NOTICE Portions of the source code for this product require reproduction of a copyright notice or a permission notice in the distribution. These notices are included below: Software Name:Tiva Peripheral Driver Library License Type:BSD-3-Clause Copyright © 1998 Todd C. Miller <Todd.Miller@courtesan.com> All rights reserved.
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