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Super Products CAMEL MAX Series Operator's Manual

Combination sewer cleaner
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Summary of Contents for Super Products CAMEL MAX Series

  • Page 2 Subject to the terms and conditions below, Super Products warrants to its original purchaser ("original purchaser") that new equipment sold after the effective date of this limited warranty is free of defects in material or workmanship at the time it was shipped from Super Products for a period of 12 months from the shipment date, provided the equipment is used in a normal and reasonable manner and in accordance with all operating instructions.

  • Page 3: Table Of Contents

    Prepare the Job Site ............1-15 Super Products LLC Publication: 0028607...
  • Page 4 Blower Temperature Sensor (Option) ..........2-4 TOC-2 Super Products LLC Publication: 0028607...
  • Page 5 Vent Door Button ............. 3-7 Super Products LLC Publication: 0028607...
  • Page 6 Purge/Prime ..............4-3 TOC-4 Super Products LLC Publication: 0028607...
  • Page 7 Maintenance Schedule ............. 6-4 Super Products LLC Publication: 0028607...
  • Page 8 Control System, Camel - Dwg. No. 0031446 Sheet 2 of 2 ....... . 7-32 Service and Spare Parts Index TOC-6 Super Products LLC Publication: 0028607...

  • Page 9: Safety

    Always follow the  instruction in this manual and use DANGER common sense to avoid hazards. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Super Products LLC Publication: 0028607...

  • Page 10: Visual Attention Safety

    Figure 1-1 NOTE If you want a translation of this safety section in Spanish or French, please contact: Translation — Safety Section 130 W Boxhorn Drive Mukwonago, WI 53149 (800) 837-9711 Super Products LLC Publication: 0028607...

  • Page 11: Personal Protection Equipment (Ppe)

    Never wear loose clothing or jewelry that can catch on controls or other parts of the machine. Loose clothing can be drawn into the suction hose. Never wear a wristwatch or finger rings when working on or around equipment. Super Products LLC Publication: 0028607...

  • Page 12: When Using Pressurized Air Or Water

    When using pressurized air or water for cleaning or material erosion/movement, you should use the following: • Face Shield • Wet Weather Protective Suit • Waterproof Gloves • Respirator • Safety Boots with Metatarsal Guard Super Products LLC Publication: 0028607...

  • Page 13: General Hazards And Prevention Safety

    • Do not open or close the tailgate or raise or lower the body unless the area is clear of people and obstructions. • Never put any part of your body under an open tailgate unless it is sufficiently propped. Super Products LLC Publication: 0028607...

  • Page 14: Visibility Conditions When Operating

    • Stay clear of hot surfaces such as mufflers, hydraulic pumps, valves, and tanks. • Relieve pressure from tank, reservoirs, valves, and hoses before servicing or opening. Safety Signs • Replace missing, damaged, or unreadable safety signs immediately! Super Products LLC Publication: 0028607...

  • Page 15: Crushing Hazards And Prevention Safety

    1. Raise tailgate sufficiently to allow tailgate prop support to be swung into position. 2. Slowly lower body tailgate until tailgate contacts tailgate prop support. • To remove tailgate body prop support, reverse above procedure. Super Products LLC Publication: 0028607...

  • Page 16: Trip And Fall Prevention Safety

    Attach only one lanyard per lanyard anchorage point. • Face the machine when entering or leaving the elevated equipment surfaces. Super Products LLC Publication: 0028607...

  • Page 17: High-Pressure Fluid Leak Hazards

    • Use paper or cardboard to search for leaks. • Do not use hands or body parts to search for leak. • Keep hands and body away from pin holes and nozzles ejecting hydraulic fluid. Figure 1-9 Super Products LLC Publication: 0028607...

  • Page 18: Power Lines/Static Electrical Hazard Warnings

    • In construction work, an overhead power line safety component should be part of your employer's overall safety and health program and safety training. 1-10 Super Products LLC Publication: 0028607...

  • Page 19: Chemical And Biological Hazard Safety

    If excessive dust is generated, a dust collection or suppression system should also be used during operation. Super Products LLC Publication: 0028607 1-11...

  • Page 20: Transport Safety And Hazards Warnings

    • Check for low hanging electric or telephone wires and power cables on the ground. • Look out for and avoid other personnel, machinery and vehicles in the area. Use a spotter if you do not have clear view. 1-12 Super Products LLC Publication: 0028607...

  • Page 21: Determine Stopping Characteristics Of Truck For Transporting Braking Tests

    • Do not move truck unless debris body is fully lowered in the horizontal storage position. • Always wear seat belt when operating truck. • Follow all local traffic regulations. • Use low speeds to avoid overturn tipping when debris body is filled. Super Products LLC Publication: 0028607 1-13...

  • Page 22: Job Site Safety And Hazard Warnings

    • If working on a roadway, follow required temporary traffic control measures. • Use job site controls, such as cones and barricade tape, to prevent bystanders from entering potentially hazardous areas and to keep them away from machinery. 1-14 Super Products LLC Publication: 0028607...

  • Page 23: Inspect The Job Site

    Do not operate equipment if unsafe but away from possible points of ignition. The fire conditions cannot be controlled. extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements. Super Products LLC Publication: 0028607 1-15...

  • Page 24: Vacuum Equipment Operation Safety And Hazard Warnings

    • Opens the vacuum relief valve • Shuts off the water pump • All functions that are stopped will remain inactive A message on the front control panel HMI screen will indicate that it is in emergency stop mode. 1-16 Super Products LLC Publication: 0028607...

  • Page 25: Vacuum Operation Safety

    The in-line vacuum relief valve must be in line within 50 feet from the end of the hose or pipe for proper operation. Super Products LLC Publication: 0028607 1-17...

  • Page 26: Pre-Start Checklist

    150°F or higher. Pressurized or pump off loading is not permitted unless the flash point of the material is 150°F or higher, unless nitrogen is present. Figure 1-18 1-18 Super Products LLC Publication: 0028607...

  • Page 27: Vacuum Relief Valve Safety

    (maximum of thirty feet away). If there is more than one operator, there must be a separate T-type valve for each operator. Super Products LLC Publication: 0028607 1-19...

  • Page 28: Testing The T-Type Vacuum Relief Valve

    8. Reset the vacuum relief valve. Remove and store the vacuum relief valve if it is not going to be used. Figure 1-20 Figure 1-19 1-20 Super Products LLC Publication: 0028607...

  • Page 29: Operating The Remote-Operated Vacuum Relief Valve

    1) VENT OPEN Button 2) VENT CLOSED Button Failure to comply with this could result in serious Figure 1-21 personal injury or death. Super Products LLC Publication: 0028607 1-21...

  • Page 30: Testing The Remote-Operated Vacuum Relief Valve

    4. With unit at full vacuum, press the VENT OPEN button on the remote and verify that the vacuum relief door has opened. Press the VENT CLOSE button and verify that the vacuum relief door has closed. 1-22 Super Products LLC Publication: 0028607...
  • Page 31 Water gun has a kickback when turned on. website: www.wjta.org • Always bleed the pressure from the handgun before disconnecting it from the high-pressure handgun connection. Super Products LLC Publication: 0028607 1-23...

  • Page 32: High Water Pressure

    The outside color of the hose indicates the pressure rating of the hose and must match during splicing operations. Be aware of the operating pressures associated with the vehicle and the proper hose specifications for safe operation. 1-24 Super Products LLC Publication: 0028607...

  • Page 33: Dust Hazard And Explosion Prevention Safety

    • Static charge dissipation • Spark prevention See “Static Charge Dissipation” on page 1-28 and “Spark and Fire Prevention Safety” on page 1-29 for specific information on addressing these two concerns. Super Products LLC Publication: 0028607 1-25...

  • Page 34: Hydrocarbon Waste Recovery

    DANGER Level (LEL) Do not vacuum flammable or explosive materials. Super Products recommends that a monitor for hazardous hydrocarbon concentrations be installed in the Never use a rotary lobe blower to vacuum materials with exhaust stream of the vacuum pump to continuously flash points below 150°F.

  • Page 35: High-Temperature Prevention

    Super Products. They include the The operator should set the trip point of both Murphy addition of two temperature gauges with adjustable...

  • Page 36: Static Charge Dissipation

    SAFETY Static Charge Dissipation • Standard Super Products material handling hoses  DANGER are specially designed to conduct static electricity. Do not substitute hoses of unknown construction, Failure to comply with the recommendations for particularly plastic hoses, which may not be static static charge prevention could result in conducting.

  • Page 37: Spark And Fire Prevention Safety

    The vacuum pump exhaust air should only enter the atmosphere at a minimum of 100 feet away from any other potential ignition source. Super Products LLC Publication: 0028607 1-29...

  • Page 38: Debris Body Dumping Safety And Hazard Warnings

    In addition, the center of gravity of the debris body is higher with a raised debris body, making the unit more prone to tipping over. 1-30 Super Products LLC Publication: 0028607...

  • Page 39: Sewer Gas Safety And Hazard Warnings

    OSHA 3138-01R 2004. The full document can be • Has a limited or restricted means of entry or exit. obtained from www.osha.gov. These spaces may include underground vaults, bodies, storage bins, pits and diked areas, vessels, and silos. Super Products LLC Publication: 0028607 1-31...

  • Page 40: Trenching Hazards

    SAFETY Trenching Hazards NOTE Reference to OSHA regulations are for informational purposes only and not intended as legal advice. 1-32 Super Products LLC Publication: 0028607...

  • Page 41: De-Energize And Lockout Procedures

    “off” position. They provide protection by preventing machines or equipment from becoming energized because they are positive restraints that no one can remove without a key or other unlocking mechanism or through extraordinary means, such as bolt cutters. Super Products LLC Publication: 0028607 1-33...

  • Page 42: Hazards With Equipment Maintenance

    • Replace any worn or broken parts with authorized service parts. • Lubricate unit as specified by lubrication schedule. 1-34 Super Products LLC Publication: 0028607...

  • Page 43: Decal Location

    If any decal provided by Super Products is missing or becomes illegible, a replacement decal can be requested from Super Products at no charge and should be replaced immediately.
  • Page 44 0003392 1-43 Not shown diagnostic port) Vehicle height (under driver's side sun visor) CAUTION 0026566 1-44 Not shown Contact info (under driver’s side sun visor) INSTRUCTION 3050-00193 1-45 Not shown Figure 1-32: Inside Cab 1-36 Super Products LLC Publication: 0028607...
  • Page 45 INSTRUCTION 0032916 1-55 No step INSTRUCTION 3050-00033 1-56 Drain here INSTRUCTION 3050-00024 1-57 Water supply on/off INSTRUCTION 3050-00572 1-58 Do not go under raised body WARNING 0007448 1-59 Figure 1-33: Left Side of Truck Super Products LLC Publication: 0028607 1-37...
  • Page 46 0007541 1-69 Rotating shafts can be dangerous WARNING 3050-01180 1-46 Handgun connection INSTRUCTION 3050-00009 1-70 High-pressure water WARNING 0007433 1-71 Rotating shafts can be dangerous WARNING 3050-01179 1-72 Figure 1-34: Right Side of Truck 1-38 Super Products LLC Publication: 0028607...
  • Page 47 SAFETY ITEM DESCRIPTION TYPE PART NO. SEE FIG. Dumping and tailgate warning WARNING 0003403 1-73 Pinch points WARNING 3050-01201 1-74 Remote grease for tailgate latch INSTRUCTION 3050-01200 1-75 Figure 1-35: Rear of Truck Super Products LLC Publication: 0028607 1-39...
  • Page 48 1-76 Safety information DANGER 0033153 1-77 Sewer hose safety WARNING 0033150 1-78 Reel winding WARNING 0033168 1-79 Winter recirculation INSTRUCTION 3050-00205 1-80 Proposition 65 California WARNING D960 1-91 Figure 1-36: Left Side of Reel 1-40 Super Products LLC Publication: 0028607...
  • Page 49 Hose maintenance instructions INSTRUCTIONS 3050-00025 1-82 Avoid unexpected vehicle movement DANGER 0033220 1-41 Boom controls INSTRUCTIONS 0033154 1-83 Reel base rotation brake INSTRUCTIONS 3050-00981 1-84 Reel controls INSTRUCTIONS 0032936 1-85 Figure 1-37: Front of Reel Super Products LLC Publication: 0028607 1-41...
  • Page 50 Transportation latch INSTRUCTION 3050-00136 1-88 High-vacuum port WARNING 3050-00116 1-89 Drain here INSTRUCTION 3050-00024 1-57 Pinch Point - Hose Reel WARNING 0033168 1-79 Reel locking pin INSTRUCTION 3050-00641 1-90 Figure 1-38: Right Side of Reel 1-42 Super Products LLC Publication: 0028607...
  • Page 51 Part no. 3050-00260 Figure 1-39 Part no. 0030858 Figure 1-42 Part no. 0003392 Figure 1-43 Part no. 0033402 Figure 1-40 Part no. 0026566 Figure 1-44 Part no. 0033220 Figure 1-41 Part no. 3050-00193 Figure 1-45 Super Products LLC Publication: 0028607 1-43...
  • Page 52 SAFETY Part no. 0030861 Figure 1-49 Part no. 3050-01180 Figure 1-46 Part no. 0033238 Figure 1-47 Part no. 0033293 Figure 1-50 Part no. 0033294 Figure 1-48 Part no. 3050-00433 Figure 1-51 1-44 Super Products LLC Publication: 0028607...
  • Page 53 SAFETY Part no. 0033236 Figure 1-52 Super Products LLC Publication: 0028607 1-45...
  • Page 54 SAFETY Part no. 0033157 Figure 1-53 1-46 Super Products LLC Publication: 0028607...
  • Page 55 Part no. 3050-00024 Figure 1-57 Part no. 3050-00572 Figure 1-58 Part no. 0007543 Figure 1-54 Part no. 0032916 Figure 1-55 Part no. 0007448 Figure 1-59 Part no. 3050-00338 Figure 1-60 Part no. 3050-00033 Figure 1-56 Super Products LLC Publication: 0028607 1-47...
  • Page 56 Part no. 3050-00337 Figure 1-61 Part no. 3050-00051 Part no. 3050-00578 Figure 1-66 Figure 1-62 Part no. 3050-01286 Figure 1-67 Part no. 0033156 Figure 1-63 Part no. 0007522 Figure 1-68 Part no. 0026476 Figure 1-64 1-48 Super Products LLC Publication: 0028607...
  • Page 57 SAFETY Part no. 0007541 Figure 1-69 Part no. 3050-01179 Figure 1-72 Part no. 3050-00009 Figure 1-70 Part no. 0003403 Figure 1-73 Part no. 0007433 Figure 1-71 Part no.3000-01201 Figure 1-74 Super Products LLC Publication: 0028607 1-49...
  • Page 58 SAFETY Part no. 3050-01200 Figure 1-75 Part no. 0033153 Figure 1-77 Part no. 0007423 Figure 1-76 Part no. 0033150 Figure 1-78 1-50 Super Products LLC Publication: 0028607...
  • Page 59 DO NOT PRESSURIZE SEWER HOSE Part no. 3050-00981 IF CONTAINMENT SYSTEM Figure 1-84 IS NOT PROPERLY POSITIONED. SERIOUS INJURY OR DEATH COULD RESULT. Part no. 3050-00036 Figure 1-81 Part no. 3050-00025 Part no. 0032936 Figure 1-82 Figure 1-85 Super Products LLC Publication: 0028607 1-51...
  • Page 60 SAFETY Part no. 0026568 Figure 1-86 Part no. 3050-00116 Figure 1-89 Part no. 0007437 Figure 1-87 Part no. 3050-00641 Figure 1-90 Part no. 3050-00136 Figure 1-88 Part no. D960 Figure 1-91 1-52 Super Products LLC Publication: 0028607...

  • Page 61: Debris Body Tailgate Props

    4. Lower and latch the debris body tailgate. Figure 1-92 3. Unlock and raise the debris body tailgate. The tailgate props will maintain their aligned position with the tailgate pins. Super Products LLC Publication: 0028607 1-53...

  • Page 62: Preparation Before Traveling To Worksite

    Super Products prior to starting 13. Set the brakes and place the transmission in neutral. operation. Super Products will not be responsible for any Turn the key on without starting the truck and extend damage or injuries if all safety procedures are not the hose reel.

  • Page 63: Pre-Operation

    Super Products’ Camel® Combination Sewer Cleaner The vacuum system utilizes a positive displacement DO NOT allow anyone to operate or service this machine...
  • Page 64 PRE-OPERATION Figure 2-1 Figure 2-2 Super Products LLC Publication: 0028607...

  • Page 65: Vacuum System

    Refer to “Operation Instructions” and gallons per minute (GPM) through a six-inch tube can be “Maintenance Schedule” for more information. accomplished. Fluidizing Holes 20 to 100 ft 1 to 4 ft Water Debris Air Conveyance Figure 2-3 Super Products LLC Publication: 0028607...

  • Page 66: Blower Temperature Sensor (Option)

    Vacuum Vent Door Figure 2-7 Blower Temperature Alarm Message Figure 2-5 If the vacuum exhaust air temperature exceeds 320°F, the vacuum vent door will automatically open to allow the vacuum pump to cool down. Super Products LLC Publication: 0028607...

  • Page 67: For Wired Pendant Remote Control Only

    Failure to comply with this could result in serious the front control panel or the left side of the curbside personal injury or death. panel. Front Control Panel Wired Pendant Receptacle Figure 2-8 Figure 2-10 Super Products LLC Publication: 0028607...

  • Page 68: Testing Of The Remote Operated Vacuum Vent Door

    Never work beyond the distance from the truck that the wireless remote control was previously tested. Failure to comply could result in loss of control of the equipment and/or the equipment not operating properly. Super Products LLC Publication: 0028607...

  • Page 69: Water System

    (4), and a Y-strainer (5). 1. Locate a known sewer line that is as large as possible and is long enough to pay out all the hose on the reel. Figure 2-12 Super Products LLC Publication: 0028607...

  • Page 70: Winter Recirculation (Option)

    5. Once winter recirculation has started, the front control panel display screen and cab display screen will show the Recirculation icon and the green LEDs above the RECIRCULATE button will illuminate. Sewer Hose Valve Shown Closed Figure 2-14 Super Products LLC Publication: 0028607...

  • Page 71: Auxiliary Hydraulic Pump Operation

    "Backup HPU Cool Down" message. The pump will not function until there has been sufficient time for the pump to cool and the "Cool Down Cycle" message is no longer displayed on the HMI screen. Super Products LLC Publication: 0028607...

  • Page 73: Control System Operation

    See Table 3-1 for additional fuse information. The state of the control panel fuses and relays can be checked on the HMI screen on the front or cab control panel and will be detailed in those sections of this manual. Super Products LLC Publication: 0028607...

  • Page 74: Control System Overview

    In road mode an alarm will sound when the boom or will be displayed as an icon and text (3). dump body has not been returned to its home position or the tailgate is unlocked.. Super Products LLC Publication: 0028607...

  • Page 75: Truck Status

    ROAD MODE, an alarm will sound and an icon and warning message will be displayed if the boom or body isn't home or the tailgate is not securely locked to alert the operator. Maintenance Schedules Figure 3-8 Super Products LLC Publication: 0028607...

  • Page 76: Work And Warning Light Menu And Status

    18 miles per hour. The boom lights will automatically turn off when the truck is driven at a speed of more than 20 miles per hour and the selection will be grayed out on the Cab display. Status Menu Figure 3-10 Super Products LLC Publication: 0028607...

  • Page 77: Pendant Status

    Control System Status mVEC module. Figure 3-13 Super Products LLC Publication: 0028607...

  • Page 78: Front Control Panel And Functions

    Options menu. RPM of the engine. The vacuum pump speed is monitored through a magnetic speed sensor. Emergency STOP Switch If the emergency STOP switch (3) is actuated the following will occur: Super Products LLC Publication: 0028607...

  • Page 79: Front Control Panel Keypad

    6) VAC BOOST Button Vent Door Button 3) RECYCLING BUTTON 7) RECIRCULATE MODE Button 4) BOOM LIGH Button 8) WORK LIGHT Button • The VENT DOOR button (2) opens or closes the vacuum vent door. Super Products LLC Publication: 0028607...

  • Page 80: Front Control Panel Display Screen Menu Operation

    This screen is used to navigate to other selections as needed. WORK LIGHT Button The WORK LIGHT button (8) toggles the mid-ship and rear work lights on and off. The work lights can only be turned on when in work mode. Super Products LLC Publication: 0028607...

  • Page 81: Engine Speed

    LVDT Position Max Hose Reel Speed LVDT position (10) displays the position of the water Max Hose reel speed (4) displays percentage of max pump piston. speed of the hose reel during pay-out and pay-in. Super Products LLC Publication: 0028607...

  • Page 82: Fuel Consumption

    The wireless pendant icon is displayed when the wireless pendant is linked and communicating with the control The trash pump icon will be displayed when the Trash system. Pump is activated from the Function Menu 3-10 Super Products LLC Publication: 0028607...

  • Page 83: Payout Menu

    Selecting Recall will pop up the Payout Recall selections. Figure 3-21 The user can navigate to the desired payout footage to recall and load it to the current hose payout footage using the navigation buttons. Super Products LLC Publication: 0028607 3-11...

  • Page 84: Status Menu

    UP/DOWN navigation buttons to select the item. Inputs and Outputs that are not equipped will be grayed out. Pendant Status Figure 3-23 Control System Status Figure 3-25 3-12 Super Products LLC Publication: 0028607...

  • Page 85: Operator Menu

    MAINTENANCE for more information. The leakdown test procedure is initiated by selecting Leakdown Test and following the instructions displayed on the screen. If the test is cancelled, the previous test results will be displayed. User Options Figure 3-27 Super Products LLC Publication: 0028607 3-13...

  • Page 86: Backup Controls

    UP/DOWN navigation buttons. The hose pay-in and pay-out can be controlled using the LEFT/RIGHT navigation buttons. The hose reel can be extended and retracted using the Reel Extend and Reel Retract menu buttons. 3-14 Super Products LLC Publication: 0028607...

  • Page 87: Front Control Panel Joystick Functions

    • All three boom functions are available while the hose reel is turning, although only one axis can be moved at a time. Curbside Control Panel Figure 3-32 Super Products LLC Publication: 0028607 3-15...

  • Page 88: Emergency Stop Switch

    LED above the VAC MODE button will move back and forth to indicate 1) VAC MODE Button that the vacuum pump is engaged. 2) TAILGATE OPEN Button 3) BODY UP Button 3-16 Super Products LLC Publication: 0028607...
  • Page 89 • If the tailgate is fully open, the ejector plate will move BODY UP - Pressing the BODY UP button (3) while in out until it reaches its maximum extension just past dump mode will perform the following: the end of the debris body opening. Super Products LLC Publication: 0028607 3-17...
  • Page 90 • The water pressure can be adjusted each time the button is pressed to increase the water pressure in 3% increments or decrease the water pressure in 6% increments. 3-18 Super Products LLC Publication: 0028607...

  • Page 91: Pendant Functions - Wired And Wireless

    If the emergency stop button (2) is actuated the following will occur: • The vent door will open. • All functions will be turned off (boom, water, hose reel, etc.) • The engine will be brought down to idle. Super Products LLC Publication: 0028607 3-19...

  • Page 92: Wired Pendant (Option)

    Pendant Receptacles There is a receptacle for the wired pendant located at the front panel (1) and at the curbside panel (2). Front Control Panel Wired Pendant Receptacle Figure 3-37 3-20 Super Products LLC Publication: 0028607...

  • Page 93: Sewer Cleaning - Typical Sequence

    8. Press the VAC MODE/ENGAGE button (4) located on the front control panel keypad to begin working. Pressing the VAC MODE/ENGAGE button to put the truck into VAC MODE also engages the PTO, which runs the water pump. Figure 4-1 Super Products LLC Publication: 0028607...
  • Page 94 • The PTO Consent Failure warning (Figure 4-5) is shown if the transmission conditions are insufficient to properly handle the load of the PTO and therefore, not granted consent to the control system for engagement. Super Products LLC Publication: 0028607...

  • Page 95: Purge/Prime

    The LVDT directional arrow will appear green under normal operation. Decrease the dial setting until LVDT movement resumes on the display. Stroking the pump several times should yield the desired results. Super Products LLC Publication: 0028607...

  • Page 96: Water Pump Operation - Jetting

    (2) by pulling the knob out. Leave the hose reel brake in the RELEASE position at this time. Left Containment Shield Latch Figure 4-13 Hose Reel Transport Locking Pin Removed and Stowed Figure 4-11 Super Products LLC Publication: 0028607...
  • Page 97 Contact your local distributor or Super Products for information on the wide variety of nozzles and their uses. • If the wired or wireless remote pendant is to be used, it must stay in the operator’s possession at all times...
  • Page 98 The variable pressure dial for the water pump allows use of various flow nozzles. Turn off the water pressure first and slowly increase the pressure up to the nozzle rating. Do not exceed the pressure rating of the hose or nozzle. Super Products LLC Publication: 0028607...

  • Page 99: Vacuum And Boom Operation

    Make cradle could cause excessive boom wear or sure it does not come in contact with any part failure, resulting in severe personal injury or of the truck. death. Super Products LLC Publication: 0028607...

  • Page 100: Return To Road Mode

    8. Take your foot completely off the brake. 9. The transmission will shift into 4-4 and be displayed on the SELECT MONITOR. 10. At the front or curbside control panel, press the DUMP MODE button. Super Products LLC Publication: 0028607...

  • Page 101: Raise The Debris Body

    14. Reverse the above procedures when completed. Super Products LLC Publication: 0028607...

  • Page 102: Separator Air System

    Cyclone Air Separator Clean-out Door Figure 4-21 Camel Drain Valve at Front of Debris Body Figure 4-22 Camel Drain Valve on Debris Body Tailgate Figure 4-23 4-10 Super Products LLC Publication: 0028607...

  • Page 103: Debris Level Sensor (Option)

    Open tailgate to allow water to drain from debris body. It is beneficial to purge the water from all water lines to prepare for freezing temperatures. 5. Open the sewer hose valve located on the front reel. Super Products LLC Publication: 0028607 4-11...
  • Page 104 When air is heard entering the water tanks, return valve position to NORMAL and disconnect the sewer hose. 8. Close the sewer hose valve at the front hose reel. 4-12 Super Products LLC Publication: 0028607...
  • Page 105 2/3 of the tank of glycol. Turn off the pump and close the glycol tank valve. Slightly open the 3-way valve at the front of the water pump to verify glycol is in water pump and close valve. Figure 4-33 Super Products LLC Publication: 0028607 4-13...

  • Page 106: Water Lance Operation

    Once the pressure is reduced to zero, you can disconnect the extensions and lance from the hose. 9. Store the hose, lance, and extensions in their proper locations. 4-14 Super Products LLC Publication: 0028607...
  • Page 107 Super Products supplies systems that are rated at 2000, 2500, and 3000 PSI. Know which system you have. If you have any questions, contact Super Products. Failure to comply could result in personal injury or property damage. Super Products LLC Publication: 0028607...

  • Page 108: Lance/Cleaning Gun Precautions

    Operate the lance gun if there are any leaks from the Never exceed the maximum operating pressure. Make packing, fittings, or hoses. sure the relief valve is operating properly. Tape or otherwise lock the lance gun trigger into the ON position. 4-16 Super Products LLC Publication: 0028607...

  • Page 109: Hydro Excavation Kit (Option)

    Never exceed the pressure rating of your system. if the need arises. Failure to comply could Super Products supplies systems that are rated result in personal injury. from 2000–3000 PSI. Know which system you have.
  • Page 110 Install the smaller O-ring to the bottom side of the excavation tube adapter before installing the hydro excavation tube. 4-18 Super Products LLC Publication: 0028607...

  • Page 111: Water Recycling System

    The operator can then use the water pressure controls for jetting operations using recycled water. Super Products LLC Publication: 0028607...

  • Page 112: The Six-Stage Separation And Filtration Process

    1) Debris Settles to the Bottom of the Debris Body 4) Self-Cleaning Filter Screen 2) Water Passes Through Small Clearances in the Ejector Plate 5) Centrifugal Separator 3) Debris Settling Area 6) Y-Strainer Figure 5-1 Super Products LLC Publication: 0028607...

  • Page 113: Recycling Components And Locations

    WATER RECYCLING SYSTEM Recycling Components and Locations The following section lists components of the recycling system and identifies the location of components on the truck Super Products LLC Publication: 0028607...
  • Page 114 WATER RECYCLING SYSTEM Figure 5-4: Cyclone Separator and Drain Valve Figure 5-2: Tank Filter inside of Debris Body Figure 5-5: Water Supply Valves Figure 5-3: Charge Pump, Drain Valve, Tank Filter Pressure Sensor and Gauge Super Products LLC Publication: 0028607...
  • Page 115 WATER RECYCLING SYSTEM Figure 5-6: Air Purge and Drain Valve Figure 5-8: High Pressure Internal Flush Valve Figure 5-7: Y-Strainer Pressure Sensor and Gauge Figure 5-9: Recycling I/O Module at Back of Cab Super Products LLC Publication: 0028607...
  • Page 116 WATER RECYCLING SYSTEM Figure 5-12: Debris Body Low Water Switch Figure 5-10: Recycling Hydraulic Manifold Figure 5-13: Fresh Water Tank Level Sensor Figure 5-11: Client I/O Module Super Products LLC Publication: 0028607...

  • Page 117: Operating The Water Recycling System

    2. Attach the Super Products recommended recycling nozzle for the best performance and trouble-free operation. Figure 5-14: External Flush Bar - High Pressure...
  • Page 118 While jetting the sewer, perform the following: • Close the vent door to increase the fluid level. • Open the vent door to decrease the fluid level when the debris level turns yellow. Figure 5-20: Fresh Water and Debris Levels Super Products LLC Publication: 0028607...
  • Page 119 WATER RECYCLING SYSTEM Super Products LLC Publication: 0028607...
  • Page 120 WATER RECYCLING SYSTEM 5-10 Super Products LLC Publication: 0028607...

  • Page 121: Filter Maintenance

    Figure 5-23 toggle the Service Mode OFF. While the recycling system is in service mode, the green LEDs above the RECYCLING button on the front keypad will alternate between the middle and outer LEDs. Super Products LLC Publication: 0028607 5-11...

  • Page 122: Tank Filter Clean And Fresh Flush

    • Inspect the Y-Strainer and clean if necessary. • Verify tank filter is free of debris and freely rotates when Recycling is turned on. • Verify butterfly valve is open on charge pump. Figure 5-27 5-12 Super Products LLC Publication: 0028607...

  • Page 123: End Of Day Procedure

    Figure 5-31: Cyclone Drain 7. Ensure that the butterfly valve at the charge pump is open. 8. Open the drain valve on the elbow of the charge pump. Figure 5-29 Super Products LLC Publication: 0028607 5-13...
  • Page 124 12. After the Fresh Flush sequence has completed, turn off the recycling system using the RECYCLE button located on the front control panel keypad. 13. Disconnect retractable hose and open the External Flush Valve. 5-14 Super Products LLC Publication: 0028607...
  • Page 125 18. Remove and clean the Y-strainer filter element, then reinstall. (See "Y-Strainer Cleaning"). 19. Return water supply valves to normal operating positions by selecting the SERVICE MODE again under FUNCTION, RECYCLING to toggle the Service Mode OFF. Super Products LLC Publication: 0028607 5-15...
  • Page 126 WATER RECYCLING SYSTEM Recycling Troubleshooting 5-16 Super Products LLC Publication: 0028607...
  • Page 127 WATER RECYCLING SYSTEM Super Products LLC Publication: 0028607 5-17...
  • Page 128 WATER RECYCLING SYSTEM 5-18 Super Products LLC Publication: 0028607...
  • Page 129 Notice the marks from the external filter is clogged with light aerated material. Notice where flush not getting through the greasy residue. the floating residue stopped and let water in on the lower third of the filter Super Products LLC Publication: 0028607 5-19...

  • Page 131: Lubrication And Maintenance

    Super Products Spec Preventive maintenance routines assist in keeping all 3060-00005 Trash Pump equipment in proper working condition. Automatic Transmission Fluid Type A Dexron 3 Super Products Spec Di-Electric Grease 0000988 Super Lube White Silicone Super Products LLC Publication: 0028607...

  • Page 132: Def Maintenance

    1. A REGEN Required Now warning message will be displayed when a REGEN cycle is currently required. At this time the operator must cease all work operations, put the truck into road mode, and perform a REGEN cycle. Figure 6-5 Super Products LLC Publication: 0028607...

  • Page 133: Maintenance Schedule

    LUBRICATION AND MAINTENANCE Maintenance Schedule To help maintenance personnel track the critical maintenance items on the truck, a maintenance schedule is available from the Operator Menu of the cab control panel display screen. Maintenance Schedules Figure 6-6 The Maintenance Schedules screen displays the remaining hours until each service item is due for maintenance.
  • Page 134 Inspect Replace Vac/Trans Oil Vacuum Relief Valves Inspect Vacuum Pump Final Filter Clean Inspect/Replace Driveline Shafts & U-joints Inspect Grease HYDRAULIC SYSTEM Hydraulic Oil Inspect Replace Hydraulic Oil Return Filter Replace Case Drain Filter Replace Super Products LLC Publication: 0028607...
  • Page 135 Hydraulic Oil - Super Productts P/N 3060-00048 Chevron Rando HD Vac/Trans. Oil - Super Products P/N 3060-00047 Return Filter Element - Super Products P/N 0031304 Case Drain Filter Element - Super Products P/N 0031305 Dielectric Grease - Super Products P/N 0000988 Super Procucts LLC Publication: 0028607...

  • Page 136: Maintenance Items

    (1) and distribution manifold (2) weekly. NOTE See Lubrication Recommendation Chart for servicing the Camel™ truck. If a product is unavailable, contact Super Products for a recommendation of alternate products. Boom • Apply grease through the distribution fittings weekly. Tailgate Grease Distribution Manifold Figure 6-9 •...

  • Page 137: Hydraulic System

    LUBRICATION AND MAINTENANCE Hydraulic System • Hydraulic Oil — Inspect the hydraulic oil level in the reservoir daily. The oil level should be at the center of the sight glass (1) with all of the hydraulic cylinders retracted. • Remove cap (2) and add hydraulic oil to correct level as needed.

  • Page 138: Power Frame

    Figure 6-12 Figure 6-11 • Vacuum Relief Valves - Inspect the vacuum relief valves weekly to ensure unobstructed movement when pressure is applied to the bottom of valve. Lubricate as needed to ensure free movement. Super Products LLC Publication: 0028607...

  • Page 139: Water System

    LUBRICATION AND MAINTENANCE Water System • Transfer Case — Inspect the oil level of the transfer case weekly. The sight glass (4) located on the back • Y-Strainer — Remove and clean the Y-strainer filter of the transfer case should be half full. Add oil if element (1) when prompted by the front control panel necessary.

  • Page 140: Air Purge

    Cabinet & Toolbox Doors • Hinges — Lubricate panel hinges with oil monthly. • Latches — Lubricate panel latches with oil monthly. Adjust latches to ensure proper panel retention. 6-10 Super Products LLC Publication: 0028607...
  • Page 141 LUBRICATION AND MAINTENANCE 2. Fully retract the ejector plate. Stop the engine and remove the key from the ignition. Ejector Plate in the Home Position Figure 6-18 3. Remove the slide pad cover (1) by removing the three mounting bolts and washers (2). Check the slide pad thickness to determine if replacement is Figure 6-20 necessary.
  • Page 142 (9) toward the guide rail. Follow the same steps for the opposite side. Figure 6-23 Figure 6-25 7. Loosen the jam nuts (10) and the upper and lower adjustment bolts (11) on the slide pad cover. 6-12 Super Products LLC Publication: 0028607...

  • Page 143: Ejector Plate Wiper Inspection And Adjustment

    LUBRICATION AND MAINTENANCE Ejector Plate Wiper Inspection 10. Position the ejector plate side to side with a pry bar so there is an equal gap on both sides of the body. and Adjustment 11. Tighten the bottom slide pad adjusting bolt to 40 ft-lb on each side.

  • Page 144: Water Pump Check Valve Leak Test

    Figure 6-31 Figure 6-28 • Make sure the water pump is fully primed and the prime/purge valves are closed. • Using the water pressure dial, turn the water pump on to the Purge/Prime setting (1). 6-14 Super Products LLC Publication: 0028607...
  • Page 145 • The user will be instructed to position valves to perform the test when priming is complete. Figure 6-34 • An alarm message will be displayed on the on the display screens when a leak test has failed. The Hose Reel Ball Valve alarm message will continue to be displayed until a Figure 6-32 successful leak test is completed.
  • Page 146 This valve prevents premature wear to the priming check valve. 6. Prime Check Valve – This check valve allows air to escape out of the pump more efficiently this should be inspected to identify any missing parts or wear 6-16 Super Products LLC Publication: 0028607...

  • Page 147: Troubleshooting

    • Believe your evidence — if all else is eliminated, will be displayed. that which remains must be true. Analog outputs will display the output value that the • Never assume anything — check it yourself. control system is trying to output. Super Products LLC Publication: 0028607...
  • Page 148 When the System I/O Error alarm appears, the user should navigate to the group for which the I/O error is occurring to find which components are causing the error. Control System Status Figure 7-3 Super Products LLC Publication: 0028607...
  • Page 149 Emergency Stop is See "Emergency Stop" function in this pressure dials enabled table Engine speed • Use alternate controls: Pendant or potentiometer failure screen back-up controls. • Repair or replace the engine speed potentiometer Super Products LLC Publication: 0028607...
  • Page 150 LED on solenoid • Verify that the proper VAC or connector not lit when DUMP mode is selected for the function is enabled desired function. • Locate repair or replace as required Super Products LLC Publication: 0028607...
  • Page 151 VAC Mode is not enabled Press the VAC MODE/ENGAGE button once in VAC mode at the front control panel to engage the vacuum pump Transmission not enabled Shift the transmission into D drive. Super Products LLC Publication: 0028607...
  • Page 152 Vacuum pump Dust in vacuum pump Missing or damaged filter Replace filter. discharge Filter not sealing properly Note: Operating while this condition exists could cause significant damage to vacuum pump and void warranty Super Products LLC Publication: 0028607...
  • Page 153 Panel and either VAC or DUMP mode on the front or curbside control panels Sensor antenna covered Sensor antenna covered with debris with debris Sensor signal interfered Sensor signal interfered with by with by ejector plate ejector plate Super Products LLC Publication: 0028607...
  • Page 154 Tailgate Leaking tailgate Tailgate unlatched Latch tailgate. Damaged gasket Replace gasket. Dirt around gasket or Clean gasket and mating surface of mating surface on tailgate tailgate. Damaged gasket retainer Repair or replace. or tailgate surface Super Products LLC Publication: 0028607...
  • Page 155 Make sure Tailgate Closed input is ON in the Tailgate Status of the control panel display screens Make sure proximity switch LED is lit when a metal object touches the sensor face Perform manual override to verify electrical issue Super Products LLC Publication: 0028607...
  • Page 156 Make sure Tailgate Open input is ON switch failed in the Tailgate Status of the control panel display screens Check if tailgate up proximity sensor LED is still lit Perform manual override to verify electrical issue 7-10 Super Products LLC Publication: 0028607...
  • Page 157 Ejector plate guides worn • Ejector plate needs adjustment. • The slide pads need replacement. Compaction Compaction/De-water Ejector plate problem See “Ejector plate” function in this function not working table. Home or compact proximity switches not working Super Products LLC Publication: 0028607 7-11...
  • Page 158 Repair or replace the water pressure potentiometer Load sense valve failed Repair or replace the load sense valve No hydraulic pressure See “Hydraulics” function in this table. 7-12 Super Products LLC Publication: 0028607...
  • Page 159 LED. (loss of communication) Wired pendant Wired pendant not Pendant plug not fully • Re-seat pendant plug. functioning engaged in receptacle • Plug into alternate receptacle. Damaged pendant cable Replace wired pendant. Super Products LLC Publication: 0028607 7-13...
  • Page 160 Check for proper input command and working LED illumination Output module in Check the Status on the control panel over-current protection display screens mode Electrical connection Loss of electrical Power, signal, or ground return wire failed connection failure 7-14 Super Products LLC Publication: 0028607...
  • Page 161 LED light on the coil devices makes the connector lights up, then the solenoid function work properly, coil may have failed. then the root cause is not hydraulic. Super Products LLC Publication: 0028607 7-15...
  • Page 162 Engine speed above 900 Vacuum pump will not -Water pressure and/or Vacuum Pump cannot turn ON engine speed pots are engage because the not fully CCW. engine speed is greater - Defective pot than 900 RPM 7-16 Super Products LLC Publication: 0028607...
  • Page 163 Water System I/O Error - A sensor within the Displays warning Defective sensor There is an I/O Error in indicated group is message Wiring problem the Water Group reporting a faulted state Super Products LLC Publication: 0028607 7-17...
  • Page 164 Regen level ASAP. Engine may start derating as it nears level 5. At level 5, engine shuts down. May get one final chance to regen before calling the big, expensive wrecker! 7-18 Super Products LLC Publication: 0028607...

  • Page 165: Pnueumatic-Camel - Dwg. No. 0032957-Sheet 1 Of 3

    TROUBLESHOOTING Pnueumatic-Camel - Dwg. No. 0032957-Sheet 1 of 3 Super Products LLC Publication: 0028607 7-19...

  • Page 166: Pnueumatic-Camel - Dwg. No. 0032957-Sheet 2 Of 3

    TROUBLESHOOTING Pnueumatic-Camel - Dwg. No. 0032957-Sheet 2 of 3 7-20 Super Products LLC Publication: 0028607...

  • Page 167: Pnueumatic-Camel - Dwg. No. 0032957-Sheet 3 Of 3

    TROUBLESHOOTING Pnueumatic-Camel - Dwg. No. 0032957-Sheet 3 of 3 Super Products LLC Publication: 0028607 7-21...

  • Page 168: Camel Hydraulics - Dwg. No. 0032943 Sheet 1 Of 5

    TROUBLESHOOTING Camel Hydraulics - Dwg. No. 0032943 Sheet 1 of 5 7-22 Super Products LLC Publication: 0028607...

  • Page 169: Camel Hydraulics - Dwg. No. 0032943 Sheet 2 Of 5

    TROUBLESHOOTING Camel Hydraulics - Dwg. No. 0032943 Sheet 2 of 5 Super Products LLC Publication: 0028607 7-23...

  • Page 170: Camel Hydraulics - Dwg. No. 0032943 Sheet 3 Of 5

    TROUBLESHOOTING Camel Hydraulics - Dwg. No. 0032943 Sheet 3 of 5 7-24 Super Products LLC Publication: 0028607...

  • Page 171: Camel Hydraulics - Dwg. No. 0032943 Sheet 4 Of 5

    TROUBLESHOOTING Camel Hydraulics - Dwg. No. 0032943 Sheet 4 of 5 Super Products LLC Publication: 0028607 7-25...

  • Page 172: Camel Hydraulics - Dwg. No. 0032943 Sheet 5 Of 5

    TROUBLESHOOTING Camel Hydraulics - Dwg. No. 0032943 Sheet 5 of 5 7-26 Super Products LLC Publication: 0028607...

  • Page 173: Camel Water System - Dwg. No. 0032971 Sheet 1 Of 4

    TROUBLESHOOTING Camel Water System - Dwg. No. 0032971 Sheet 1 of 4 Super Products LLC Publication: 0028607 7-27...

  • Page 174: Camel Water System - Dwg. No. 0032971 Sheet 2 Of 4

    TROUBLESHOOTING Camel Water System - Dwg. No. 0032971 Sheet 2 of 4 7-28 Super Products LLC Publication: 0028607...

  • Page 175: Camel Water System - Dwg. No. 0032971 Sheet 3 Of 4

    TROUBLESHOOTING Camel Water System - Dwg. No. 0032971 Sheet 3 of 4 Super Products LLC Publication: 0028607 7-29...
  • Page 176 TROUBLESHOOTING Camel Water System - Dwg. No. 0032971 Sheet 3 of 4 7-30 Super Products LLC Publication: 0028607...

  • Page 177: Control System, Camel - Dwg. No. 0031446 Sheet 1 Of 2

    TROUBLESHOOTING Control System, Camel - Dwg. No. 0031446 Sheet 1 of 2 Super Products LLC Publication: 0028607 7-31...

  • Page 178: Control System, Camel - Dwg. No. 0031446 Sheet 2 Of 2

    TROUBLESHOOTING Control System, Camel - Dwg. No. 0031446 Sheet 2 of 2 7-32 Super Products LLC Publication: 0028607...

  • Page 179: Service And Spare Parts

    SERVICE AND SPARE PARTS Service and Spare Parts First Year Spare Parts Description Part Number Air Filter 3000-02991 Air Filter Door Gasket 0005155 Hydraulic Filter Element 0030505 Case Drain Filter Element 0031305 Y-Strainer Complete 0020239 Y-Strainer Lid Gasket 0025680 Y-Strainer Screen 0026277 Y-Strainer Screen Gasket 0026279...
  • Page 180 SERVICE AND SPARE PARTS First Year Spare Parts Pusher Plate Guide & Wiper Kit 9810-00425 Handgun extension .50 x 30" SS 9010-01194 Handgun extension .50 x 60" SS 9010-01195 Handgun W/SS couplings 1/2" 9010-01146 Wash Down Handgun W/Lance 0023397 6" inline vacuum relief 3000-02615 6"...
  • Page 181 SERVICE AND SPARE PARTS Super Accessories Description Part Number SEWER ACCESSORIES 3/4" standard nozzle extension 9050-00038-0001 3/4" finned nozzle extension 9050-00039 9050-00038-0002 1" standard nozzle extension 9050-00058 1" finned nozzle extension Hose, 25', plastic - Single Jacket Filler Hose 0025085 Hose, 50', plastic - Single Jacket Filler Hose 3500-00245 Hose, 25', cotton - Single Jacket Filler Hose...
  • Page 182 SERVICE AND SPARE PARTS Other Service Parts Description Part Number BODY & VACUUM 6" Female Intake Plug 3000-03257 8" Boom Seal 6000-01251 8" Hose End Adapter 8510-01473 8" Hose End flange (vactor) 3000-03051 8" Hose Flange 8510-02994 8" hose Flange 0020040 8"...
  • Page 183 SERVICE AND SPARE PARTS Other Service Parts Description Part Number ELECTRICAL Hose Reel Encoder 0008208 Light, LED, Amber Clearance 0008713 Light, LED, ID, ASSY 9000-00958 Light, LED, License, Assy 5500-01881 Light, LED, Red Clearance 0006227 Light, LED, Stop, Tail, Turn 0006413 Light, Safety Director Bar, Amber 0005914...
  • Page 184 SERVICE AND SPARE PARTS Other Service Parts Description Part Number WATER SYSTEM 0025085 2.5" x 25' Fill Hose 3000-01953-0003 4" Rubber Hump Hose for Water Tanks 0026094 Kit, Seal, Oil Side 0026095 Kit, Seal, Water Pump, Full Rebuild 0026093 Kit, Seal, Water Side Kit, Water Pump Valves 0031809 Kit, Water Pump Valves, High Wear...

  • Page 185: Index

    INDEX Index Adjust Valve Settings and Operation 3-16 Debris Body Dumping Safety and Hazard Warnings 1-30 Air Conveyance 2-3 Debris Body Maintenance 6-6 Air Purge Maintenance 6-10 Debris Body Prop Support 1-7 Arrange for Traffic Control 1-14 Debris Body Tailgate Props 1-53 Auxiliary Hydraulic Pump Operation 2-9 Debris Level Sensor (Option) 4-11 Decal Location 1-35...
  • Page 186 INDEX Filter Maintenance 5-11 Lance/Cleaning Gun Precautions 4-16 Filtration 5-2 Lowering the Debris Body Tailgate and Storing the Props 1-53 Fire Extinguisher 1-15 Lubrication and Maintenance General Information 6-1 For Wired Pendant Remote Control Only 2-5 Lubrication Recommendation Chart 6-1 Fresh Flush Procedure 5-12 Front Control Panel and Functions 3-6 Front Control Panel Display Screen Menu Operation...
  • Page 187 INDEX Pre-Start Checklist 1-18 Testing with Wired Pendant Remote Control 2-6 Preventive Maintenance Instructions 6-1 Testing with Wireless Pendant Remote Control 2-6 Principles of Operation 2-1 The Basic Troubleshooting Process 7-1 Pure Vacuum 2-3 The Six-Stage Separation and Filtration Process 5-2 Purge/Prime 4-3 To Help Avoid Injury 1-14 To Restore Power 1-17...
  • Page 188 INDEX Water System Maintenance 6-9 When Transporting Equipment 1-13 When Using Pressurized Air or Water 1-4 Winter Recirculation (Option) 2-8 Winter Recirculation Mode 2-1 Winterization 4-11 Work Mode 2-1 Working with Tools and Equipment 1-10 Y-Strainer Cleaning 5-11 Index-iv Super Prolducts LLC Publication: 0028607...
  • Page 190 Contact Super Products if you require additional information regarding the operation of your Camel Combination Sewer Cleaner. 130 W BOXHORN DR. MUKWONAGO, WI 53149 • P: 800.837.9711 • www.superproductsllc.com Super Products LLC Publication: 0028607 ©2020 Super Products LLC 4/2020...

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