Banner EZ-SCREEN LPM Series Instruction Manual
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Banner EZ-SCREEN LPM Series Instruction Manual

Low-profile system with integral muting
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Banner EZ-SCREEN LPM Series Instruction Manual

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Summary of Contents for Banner EZ-SCREEN LPM Series

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 EZ-SCREEN Low-Profile System with Integral Muting Instruction Manual Original Instructions 150216 Rev. E 14 October 2019 © Banner Engineering Corp. All rights reserved 150216...

  • Page 3: Table Of Contents

    EZ-SCREEN Low-Profile System with Integral Muting Contents 1 About This Document ..............................5 1.1 Important . . . Read This Before Proceeding! ..........................5 1.2 Use of Warnings and Cautions ................................ 5 1.3 EU Declaration of Conformity (DoC) ..............................5 2 Standards and Regulations .............................
  • Page 4 EZ-SCREEN Low-Profile System with Integral Muting 6.5.4 SC22-3 ....................................49 7 Preparing for System Operation ...........................50 7.1 Commissioning Checkout ................................50 7.2 Muting Checkout ..................................51 8 Muting Functions ................................53 8.1 Typical Muting Applications ................................54 8.1.1 Entry/Exit Applications ................................54 8.1.2 Home or Station Applications ...............................
  • Page 5 EZ-SCREEN Low-Profile System with Integral Muting 14.2 Replacement Parts ..................................95 14.3 Warranty Service ..................................95 14.4 Disposal ....................................... 95 14.5 Manufacturing Date ..................................96 14.6 Contact Us ....................................96 14.7 Banner Engineering Corp. Limited Warranty ..........................96 15 Glossary ..................................97...

  • Page 6: About This Document

    These individuals are responsible to read and abide by these statements. 1.3 EU Declaration of Conformity (DoC) Banner Engineering Corp. herewith declares that these products are in conformity with the provisions of the listed directives and all essential health and safety requirements have been met. Product...
  • Page 7 EZ-SCREEN Low-Profile System with Integral Muting Representative in EU: Peter Mertens, Managing Director Banner Engineering Europe. Address: Park Lane, Culliganlaan 2F, bus 3,1831 Diegem, Belgium. www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 8: Standards And Regulations

    2 Standards and Regulations The list of standards below is included as a convenience for users of this Banner device. Inclusion of the standards below does not imply that the device complies specifically with any standard, other than those specified in the Specifications section of this manual.

  • Page 9: International/European Standards

    EZ-SCREEN Low-Profile System with Integral Muting 2.3 International/European Standards EN ISO 12100 Safety of Machinery – General Principles for EN 60204-1 Electrical Equipment of Machines Part 1: Design — Risk Assessment and Risk Reduction General Requirements ISO 13857 Safety Distances . . . Upper and Lower Limbs IEC 61496 Electro-sensitive Protection Equipment ISO 13850 (EN 418) Emergency Stop Devices, Functional IEC 60529 Degrees of Protection Provided by Enclosures...

  • Page 10: Introduction

    Ensure that all legal requirements have been met and that all technical installation and maintenance instructions contained in this manual are followed. The user has the sole responsibility to ensure that this Banner device is installed and interfaced to the guarded machine by Qualified Persons , in accordance with this manual and applicable safety regulations.

  • Page 11: Examples: Inappropriate Applications

    EZ-SCREEN Low-Profile System with Integral Muting 3.1.2 Examples: Inappropriate Applications Do not use EZ-SCREEN LPM in the following applications: • With any machine that cannot be stopped immediately after a stop signal is issued, such as single-stroke (or full- revolution) clutched machinery •...

  • Page 12: System Description

    The EZ-SCREEN LPM, like all Banner safety products, is extensively Failure Mode and Effects Analysis (FMEA) tested to establish an extremely high degree of confidence that no internal component will, even if it does fail, cause a failure to danger.

  • Page 13: Standard Emitter And Receiver Models-25 Mm Resolution

    EZ-SCREEN Low-Profile System with Integral Muting Integral RD models require mating cordsets with a removable disconnect connector such as RDLP-8..D (Emitters) or RDLP-11..E (Receivers). Defined Area Models Response Time # Beams Pair 2 Emitter Receiver SLPE14-410P8 SLPMR14-410P12 SLPMP14-410P128 410 mm 13.5 ms SLPE14-410 SLPMR14-410...

  • Page 14: Operating Features

    EZ-SCREEN Low-Profile System with Integral Muting Models Response Pair 3 Defined Area Emitter Receiver Time # Beams SLPE25-410P8 SLPMR25-410P12 SLPMP25-410P128 410 mm 9.5 ms SLPE25-410 SLPMR25-410 SLPMP25-410 SLPE25-550P8 SLPMR25-550P12 SLPMP25-550P128 550 mm 11 ms SLPE25-550 SLPMR25-550 SLPMP25-550 SLPE25-690P8 SLPMR25-690P12 SLPMP25-690P128 690 mm 12.5 ms SLPE25-690...

  • Page 15: Specifications

    EZ-SCREEN Low-Profile System with Integral Muting 4 Specifications 4.1 General Specifications Short Circuit Protection Enclosure All inputs and outputs are protected from short circuits to +24 V dc or Extruded aluminum housing with yellow polyester powder finish dc common standard and well-sealed, rugged die-cast zinc end caps, acrylic lens cover, copolyester access cover Electrical Safety Class Environmental Rating...

  • Page 16: Receiver Specifications

    (Output Signal Switching Device) safety outputs. (Use optional mains interruptions of 20 ms, as specified in IEC/EN 60204-1. interface modules for ac or larger dc loads.) Capable of the Banner "Safety Handshake". Residual Ripple ON-State voltage: ≥ Vin-1.5 V dc ±10% maximum...

  • Page 17: Mounting Dimensions And Defined Area

    EZ-SCREEN Low-Profile System with Integral Muting 4.4 Mounting Dimensions and Defined Area All measurements are listed in millimeters [inches], unless noted otherwise. 33.0 [1.30"] 20.0 [0.79"] 10.0 [0.39"] 26.0 [1.02"] 28.0 [1.10"] 9.4 [0.37"] R 13mm [0.5"] min. bend Defined Area 4 Emitter / Receiver Model Housing Length Distance Between Bracket Holes...
  • Page 18 EZ-SCREEN Low-Profile System with Integral Muting 2X 10 [0.39"] Optional End-Cap Brackets 2X 6.9 [0.27"] LPA-MBK-10 [1.18"] 34 [1.34"] 25 [0.98"] [0.71"] [0.31"] [0.98"] End-Cap Brackets LPA-MBK-11 32.0 [1.26"] 16.0 [0.63"] 32.9 [1.30"] 2x 10.0 [0.39"] 3x 5.5 [0.22"] 10.0 [0.39"] 11.9 [0.47"] 39.8 [1.57"] 19.0 [0.75"]...
  • Page 19 EZ-SCREEN Low-Profile System with Integral Muting Side-Mount Bracket LPA-MBK-16 (optional) Figure 3. Optional mounting bracket—dimensions (for emitter or receiver) www.bannerengineering.com - Tel: + 1 888 373 6767...

  • Page 20: Mechanical Installation

    Ensure that all legal requirements have been met and that all technical installation and maintenance instructions contained in this manual are followed. The user has the sole responsibility to ensure that this Banner device is installed and interfaced to the guarded machine by Qualified Persons , in accordance with this manual and applicable safety regulations.

  • Page 21: Formula And Examples

    EZ-SCREEN Low-Profile System with Integral Muting WARNING: Reduced Resolutions increases Dpf (or C). Increase the depth penetration factor to calculate proper minimum distance when using a Reduced Resolution configuration. Always turn Reduced Resolution mode off when the larger minimum object detection size is not required. Hard (fixed) Guarding Hard (fixed) Guarding...

  • Page 22: Examples

    EZ-SCREEN Low-Profile System with Integral Muting Depth Penetration Factor (Dpf) Reduced Resolution 14 mm Systems 25 mm Systems 92 mm (3.6 in) 915 mm (36 in) Notes: 1. The OSHA-recommended hand speed constant K has been determined by various studies and, although these studies indicate speeds of 1600 mm/sec.

  • Page 23: Supplemental Safeguarding

    Failure to observe this warning could result in serious injury or death. • If a Banner device is installed in an application that results in a pass-through hazard (for example, perimeter guarding), either the Banner device or the Machine Primary Control Elements (MPCEs) of the guarded machine must cause a Latched response following an interruption of the defined area.

  • Page 24: Other Considerations

    EZ-SCREEN Low-Profile System with Integral Muting WARNING: • The hazard must be accessible only through the sensing field • Incorrect system installation could result in serious injury or death. • The installation of the EZ-SCREEN LPM must prevent any individual from reaching around, under, over or through the defined area and into the hazard without being detected.
  • Page 25 EZ-SCREEN Low-Profile System with Integral Muting This reflective surface may result from shiny surfaces or glossy paint on the machine, the workpiece, the work surface, the floor, or the walls. Beams deflected by reflective surfaces are discovered by performing the trip test and the periodic checkout procedures.

  • Page 26: Use Of Corner Mirrors

    EZ-SCREEN Low-Profile System with Integral Muting 5.2.3 Use of Corner Mirrors EZ-SCREEN LPM may be used with one or more corner mirrors. Mirrors are not allowed for applications that would allow undetected personnel access into the safeguarded area. The use of glass-surface corner mirrors reduces the maximum specified emitter/receiver separation by approximately 8 percent per mirror, as follows: Light Screen Maximum Range Light Screen Series...

  • Page 27: Emitter And Receiver Orientation

    EZ-SCREEN Low-Profile System with Integral Muting Mirror Emitter Mirror 45˚ < A < 120˚ Emitter Receiver Receiver Figure 7. Using EZ-SCREEN LPM sensors in a retroreflective mode 5.2.4 Emitter and Receiver Orientation The emitter and receiver must be mounted parallel to each other and aligned in a common plane, with both machine interface cable ends pointing in the same direction.

  • Page 28: Installation Of Multiple Systems

    EZ-SCREEN Low-Profile System with Integral Muting Receiver Receiver Emitter Emitter Cable ends point in opposite directions Emitter and receiver not parallel to each other Problem: Voids in defined area Problem: Reduced excess gain Figure 9. Examples of Incorrect Emitter/Receiver Orientation 5.2.5 Installation of Multiple Systems Whenever two or more EZ-SCREEN LPM emitter and receiver pairs are adjacent to one another, optical crosstalk may take Figure...

  • Page 29: Mounting System Components

    EZ-SCREEN Low-Profile System with Integral Muting Receiver Receiver Scan Code 1 Emitter Scan Code 1 Emitter Receiver Emitter Scan Code 2 Scan Code 2 Receiver Emitter b. Two or three systems stacked (or alternate receiver/ a. Two systems in a horizontal plane emitter positions) Receiver 3 Emitter...
  • Page 30 EZ-SCREEN Low-Profile System with Integral Muting Each sensor is shipped with two end-cap brackets and at least two side-mount brackets. The supplied end-cap brackets Mounting the End- allow 360° rotation. Side-mount brackets allow 30° rotation in one direction, and 10° in the other (see Cap Brackets Mounting Side-Mount Brackets ).
  • Page 31 EZ-SCREEN Low-Profile System with Integral Muting Mounting the Side-Mount Brackets Figure 14. 360° Rotation Note: • Two or more side-mount brackets are supplied with each emitter and receiver. Emitters and Receivers 830 mm and longer also include an additional side-mount bracket for center support;...
  • Page 32 EZ-SCREEN Low-Profile System with Integral Muting Clamp Bracket Ensure that clamp assembly is fully seated onto “dovetail” feature on side of housing M3 x 6 Torque to 9 in-lbs (1.0 N-m) M3 x 10 Torque to 9 in-lbs (1.0 N-m) Note proper orientation No bracket mounting here...

  • Page 33: Sensor Mounting And Mechanical Alignment

    EZ-SCREEN Low-Profile System with Integral Muting 5.3.2 Sensor Mounting and Mechanical Alignment Verify that: • The emitter and receiver are directly opposite each other • Nothing is interrupting the defined area • The defined area is the same distance from a common reference plane for each sensor •...

  • Page 34: Electrical Installation And Testing

    Ensure that all legal requirements have been met and that all technical installation and maintenance instructions contained in this manual are followed. The user has the sole responsibility to ensure that this Banner device is installed and interfaced to the guarded machine by Qualified Persons , in accordance with this manual and applicable safety regulations.

  • Page 35: Initial Electrical Connections

    EZ-SCREEN Low-Profile System with Integral Muting 6.2 Initial Electrical Connections WARNING: Proper Electrical Hookup Electrical hookup must be made by Qualified Personnel and must comply with NEC (National Electrical Code) and local standards. Make no more connections to the EZ-SCREEN LPM System than are described in this manual.

  • Page 36: Configuring The System For Initial Checkout

    EZ-SCREEN Low-Profile System with Integral Muting 6.3.1 Configuring the System for Initial Checkout Verify that the emitter and receiver are both set to the factory defaults for initial checkout and optical alignment. Receiver factory defaults are for trip output, reduced resolution Off, aux output, inverted display Off, and scan code 1. Emitter factory defaults are for reset, fault output Off, inverted display Off, and scan code 1.

  • Page 37: Optical Alignment

    EZ-SCREEN Low-Profile System with Integral Muting 6.3.3 Optical Alignment CAUTION: Ensure that no individuals are exposed to any hazard if the OSSD outputs turn ON when the emitter and receiver become aligned. Mounting System Components Verify the sensor mounting, see (p.

  • Page 38: Optical Alignment Procedure With Mirrors

    Note: A LAT-1-LP Laser Alignment Tool is very helpful by providing a visible red dot along the optical axis. See Figure 18 (p. 38) and Banner Safety Applications Note SA104 (p/n 57477 ) for more information.

  • Page 39: Mute Configuration

    EZ-SCREEN Low-Profile System with Integral Muting Component 2 (Mirror) Component 3 (Mirror) Component 1 (Emitter) Component 4 (Receiver) Figure 18. Optical alignment using the LAT-1-LP Figure 19. Corner Mirror Alignment 6.3.5 Mute Configuration 1. From either normal operation or a power OFF condition, set the first and fourth DIP switches (T/L and the second System Configuration Settings Red Res) both to the left (Trip operation and Reduced Resolution On positions).

  • Page 40: Reduced Resolution (Floating Blanking)

    EZ-SCREEN Low-Profile System with Integral Muting Figure 20. DIP switch settings to program mute configuration options 6.3.6 Reduced Resolution (Floating Blanking) Reduced Resolution increases the minimum diameter of an object that Beams of Defined Area the light screen can reliably detect anywhere within its defined area. This allows objects of a certain maximum size to interrupt the defined area without causing a Trip condition (that is, the OSSDs turn Off).

  • Page 41: Fixed Blanking

    EZ-SCREEN Low-Profile System with Integral Muting 6.3.7 Fixed Blanking Fixed blanking disables beams that would otherwise be continually blocked by a stationary object, such as tooling. One or multiple areas within an EZ-SCREEN LPM sensor pair may be “blanked out,” with a minimum of one beam between two blanked areas.

  • Page 42: Trip Test

    EZ-SCREEN Low-Profile System with Integral Muting 6.3.8 Trip Test After optimizing the optical alignment and configuring fixed blanking , muting, and/or reduced resolution (if applicable), perform the trip test to verify the detection capability of the EZ-SCREEN LPM System. This test also verifies correct sensor orientation, identifies optical short circuits, and verifies the expected resolution for applications using reduced resolution.

  • Page 43: Electrical Connections To The Guarded Machine

    EZ-SCREEN Low-Profile System with Integral Muting Emitter Receiver Test Piece Mirror Figure 24. Trip Test with Corner Mirror Electrical Connections to the 6. If the EZ-SCREEN LPM System passes all checks during the trip test, go on to Guarded Machine (p.

  • Page 44: Fsd Interfacing Connections

    • To ensure proper operation, the Banner device output parameters and machine input parameters must be considered when interfacing the Banner device OSSD outputs to machine inputs. Design machine control circuitry so that all of the following are true: The maximum load resistance value is not exceeded.

  • Page 45: Machine Primary Control Elements And Edm Input

    EZ-SCREEN Low-Profile System with Integral Muting Single-Channel Control Single-channel control uses a series connection of FSD contacts to form a safe switching point. After this point in the machine’s safety-related control system, failures can occur that would result in a loss of the safety function (such as a short-circuit to a secondary source of energy or voltage).

  • Page 46: External Device Monitoring

    EZ-SCREEN Low-Profile System with Integral Muting 6.4.4 External Device Monitoring EZ-SCREEN LPM provides two possible EDM configurations: 1-channel monitoring and no monitoring. Their functions are described below. The most common form of EDM is 1-channel monitoring. The installation must prevent short circuits across the N.C.

  • Page 47: Generic Emitter Wiring Diagram

    EZ-SCREEN Low-Profile System with Integral Muting 6.5.1 Generic Emitter Wiring Diagram Emitter (Reset Hookup) Emitter (Test Hookup) +24V dc 0V dc +24V dc 0V dc Bn (Pin #1) Bn (Pin #1) Gn/Ye (#7) Gn/Ye (#7) Bu (#6) Bu (#6) Bk (#5) Bk (#5) n.c.

  • Page 48: Generic Wiring To Fsds (Manual Reset)

    EZ-SCREEN Low-Profile System with Integral Muting 6.5.2 Generic Wiring to FSDs (manual reset) +24Vdc 0Vdc BN* (Pin#2) +24V dc GN/YE (#3) GND/PE BU (#7) 0V dc YE (#4) M1 GY (#5) M2 RD (#8) AUX/FAULT BK (#11) OSSD1 W H (#1) OSSD2 PK (#6) OR2/ME**...

  • Page 49: Im-T-9A

    EZ-SCREEN Low-Profile System with Integral Muting 6.5.3 IM-T-9A +24Vdc 0Vdc BN* (Pin#2) +24V dc GN/YE (#3) GND/PE BU (#7) 0V dc Y E (#4) M1 GY (#5) M2 RD (#8) AUX/FAULT PK (#6) OR2/ME** BK (#11) OSSD1 VI (#12) IM -T -9A RESET/OR1** WH (#1) OSSD2...

  • Page 50: Sc22-3

    EZ-SCREEN Low-Profile System with Integral Muting 6.5.4 SC22-3 +24Vdc 0Vdc BN* (Pin#2) +24V dc GN/YE (#3) GND/PE BU (#7) 0V dc Y E (#4) M1 GY (#5) M2 BK (#11) OSSD1 WH (#1) OSSD2 OR2/ME ** PK (#6) OR (#9) EDM ** SC22-3 RESET/OR1 **...

  • Page 51: Preparing For System Operation

    • If all these checks cannot be verified, do not attempt to use the safety system that includes the Banner device and the guarded/controlled machine until the defect or problem has been corrected. Perform this checkout procedure as part of the System installation after the System has been interfaced to the guarded machine, or whenever changes are made to the System (either a new configuration of the EZ-SCREEN LPM or changes to the machine).

  • Page 52: Muting Checkout

    EZ-SCREEN Low-Profile System with Integral Muting Trip Test 11. After the green and amber Status indicators are On, perform the trip test ( (p. 41)) on each sensing field to verify proper System operation and to detect possible optical short circuits or reflection problems. Do not continue until the EZ-SCREEN LPM passes the trip test.
  • Page 53 WARNING: Do Not Use Machine Until System Is Working Properly If all of these checks cannot be verified, do not attempt to use the safety system that includes the Banner device and the guarded machine until the defect or problem has been corrected. Attempts to use the guarded machine under such conditions could result in serious injury or death.

  • Page 54: Muting Functions

    EZ-SCREEN Low-Profile System with Integral Muting 8 Muting Functions To mute the primary safeguard appropriately, the design of a muting system must: 1. Identify the non-hazardous portion of the machine cycle. 2. Select the proper muting devices. 3. Include proper mounting and installation of those devices. The EZ-SCREEN LPM can monitor and respond to redundant signals that initiate the mute.

  • Page 55: Typical Muting Applications

    EZ-SCREEN Low-Profile System with Integral Muting 8.1 Typical Muting Applications 8.1.1 Entry/Exit Applications The muting devices must be placed to ensure that the points that trigger the mute’s start and end are very close to the safety light screen’s sensing field. This prevents personnel from following, or being pushed by, the object into the hazardous area without interrupting the safety light screen before the mute window opens or at the time the mute window closes.
  • Page 56 EZ-SCREEN Low-Profile System with Integral Muting Fixed Guarding MD2 Input Light Screen Safe Area Hazardous Area Carrier Basket Safety Mat MD1 Input Figure 32. Entry/Exit Application using four pairs of opposed-mode photoelectric sensors for mute devices A ≥ Line speed (ft/sec) x 0.1 sec. B ≥...

  • Page 57: Home Or Station Applications

    EZ-SCREEN Low-Profile System with Integral Muting Fixed Guarding Light Screen Safe Area Hazardous Area Carrier Basket Safety Mat Figure 33. Exit Application with 1-Way Muting using two opposed-mode sensors (Configurations #7 and #8) A ≥ Line speed (ft/sec) × 0.1 sec. D <...

  • Page 58: Robot Load/Unload Station Application

    Make sure that all legal requirements are met and that all installation instructions are followed. Direct any questions regarding safeguarding to Banner Engineering. 8.1.3 Robot Load/Unload Station Application This station muting application uses two independent safety light screen circuits, each with its own muting circuit and muting devices (for example, polarized-retroreflective photoelectrics).

  • Page 59: Turret Table Application

    EZ-SCREEN Low-Profile System with Integral Muting Detail A Station "A" Run-Bar Station "A" Angled Light Screen Hard Guarding Station A Clamping and Welding Fixtures Work Envelope Angled Light Screen M1A and M2A Station "B" Station "A" Mute Circuit Retroreflective Targets M1B and M2B Station Station "B"...

  • Page 60: Power Press Applications

    EZ-SCREEN Low-Profile System with Integral Muting Load Conveyor Unload Conveyor Retroreflective Targets at Each Position to Initiate a Mute Milling and Drilling Operations Load Unload Hard Guarding Defined Area Muting Sensors and Retroreflective Targets at Different Heights and Positions Figure 36. A typical application for turret table inspection or operation station muting, using retroreflective photoelectric sensors as muting devices 8.1.5 Power Press Applications Muting is allowed on power presses only during the nonhazardous portion of the cycle (for example, the upstroke), per OSHA1910.217, ANSI B11.1, B11.2, and B11.3.

  • Page 61: Mute Devices

    EZ-SCREEN Low-Profile System with Integral Muting If the machine has reversing capability where a hazard is possible during a muted condition, the control must include an automatic means through which muting is permitted in the forward (non-hazardous) direction only. A Mute Enable signal from the machine control, motor drive, or other machine logic, is a means to assist in meeting this requirement.

  • Page 62: Examples Of Muting Sensors And Switches

    Photoelectric Sensors (Polarized Retroreflective Mode) The user must ensure that false proxing (activation due to shiny or reflective surfaces) is not possible. Banner LP sensors with linear polarization can greatly reduce or eliminate this effect.

  • Page 63: Muting Timing Sequences

    EZ-SCREEN Low-Profile System with Integral Muting • To allow the machine control logic to create a “window” for muting to begin; • To inhibit muting from occurring; or • To reduce the chance of unauthorized or unintended bypassing or defeat of the safety system. Simultaneity Timer Reset Function The Mute Enable input (ME/OR2) can also be used to reset the simultaneity timer of the mute inputs.

  • Page 64: Mute Lamp Output

    EZ-SCREEN Low-Profile System with Integral Muting Clear Light Screen Defined Area Blocked Open < 3s < 3s Open Active Mute Inactive Mute Delay Timer 4 sec. 4 sec. OSSD Outputs Mute ends due to Mute Delay Mute ends due to defined area timeout going clear Figure 38.

  • Page 65: System Configuration Settings

    EZ-SCREEN Low-Profile System with Integral Muting 9 System Configuration Settings If not previously configured, System settings are made on the configuration panels located on each sensor, behind the access door. The access door is opened by loosening the factory installed screw (M2 / Phillips #1). The receiver has redundant Trip/Latch and Reduced Resolution DIP switches, which must be set identically.

  • Page 66: Bypass And Mute-Dependent Override

    EZ-SCREEN Low-Profile System with Integral Muting 9.1 Bypass and Mute-Dependent Override "Overriding" or "Bypassing" a safeguarding device is the manual interruption or suspension of the normal function of a safeguard under supervisory control. Typically, an Override/Bypass is needed to clear an object that is "stuck" within the light curtain defined area, such as on an entry/exit application.

  • Page 67: Override Timing Sequence

    EZ-SCREEN Low-Profile System with Integral Muting 9.1.1 Override Timing Sequence Clear Light Screen Defined Area Blocked Open Don’t care Open Closed Reset/OR1 Open < 3s < 3s Closed ME/OR2 Open Active Override Inactive OSSD Outputs No override due to M1 & M2 Override ends due to both M1 both open &...
  • Page 68 EZ-SCREEN Low-Profile System with Integral Muting Clear Light Screen Defined Area Blocked Open Don’t care Open Closed Reset/OR1 Open < 3s < 3s Closed ME/OR2 Open Active Override Inactive OSSD Outputs No override due to M1 & Override ends due to M2 both open defined area is clear Figure 41.

  • Page 69: Bypass Timing Sequence

    Failure to follow these instructions could result in a serious injury or death. • Applying power to the Banner device, clearing the defined area, or resetting a latch condition must not initiate dangerous machine motion. Design the machine control circuitry so that one or more initiation devices must be engaged to start the machine (a conscious act), in addition to the Banner device going into Run mode.

  • Page 70: Inverted Display

    EZ-SCREEN Low-Profile System with Integral Muting 9.4 Inverted Display A DIP switch can be used to invert the seven-segment display. This makes the display “right reading” when an emitter and receiver are mounted with the QD connector ends up (upside down). 9.5 Scan Code Configuration The emitter and receiver may be configured to one of two Scan Code positions (1 or 2).

  • Page 71: System Operation

    EZ-SCREEN Low-Profile System with Integral Muting 10 System Operation 10.1 Security Protocol Certain procedures for installing, maintaining, and operating the EZ-SCREEN LPM must be performed by either Designated Persons or Qualified Persons. A Designated Person is identified and designated in writing, by the employer, as being appropriately trained and qualified to perform system resets and the specified checkout procedures on the EZ-SCREEN LPM.

  • Page 72: Emitter

    EZ-SCREEN Low-Profile System with Integral Muting Receiver: 1-Digit Diagnostic Display—indicates specific error, configuration conditions, or total number of blocked beams. Description Reset Indicator Status indicator (Red/Green)—shows System status: • Reduced Resolution enabled (flashing green) • OSSDs are ON (green ON) or OFF (red ON) •...

  • Page 73: Receiver Status Indicator Operation - Trip Output

    EZ-SCREEN Low-Profile System with Integral Muting 10.2.3 Receiver Status Indicator Operation - Trip Output Operating Mode Reset Indicator Status Indicator Zone Indicators 7-Segment Diagnostic Display OSSD Outputs Scan code flashes 3 times - sequentially Power-up Single-Flash Red All Single-Flash Red C1 Ox or C2 Ox where x is the selected mute configuration.

  • Page 74: Normal Operation

    EZ-SCREEN Low-Profile System with Integral Muting 10.3 Normal Operation 10.3.1 System Power-Up The EZ-SCREEN LPM powers up in one of two ways, depending on the trip/latch output configuration. If it is set for trip output, it powers up and resets automatically; if it is set for latch output, it requires a manual reset procedure after the power-up and sensor alignment.

  • Page 75: Checkout Procedures

    Results should be recorded and kept in the appropriate place (for example, near the machine, and/or in a technical file). Banner Engineering highly recommends performing the System checkouts as described. However, a qualified person (or team) should evaluate these generic recommendations considering their specific application and determine the appropriate frequency of checkouts.
  • Page 76 Checkout Procedure When to Perform Where to Find the Procedure the Procedure Semi-Annual Checkout Card (Banner p/n 150218) Every six months following System installation, or Semi-Annual whenever changes are made to the System (either A copy of the checkout results should be recorded...

  • Page 77: Troubleshooting

    • The machinery to which the Banner device or system is connected must not be operating at any time during major service or maintenance. This might require lockout/tagout procedures (refer to OSHA1910.147, ANSI Z244-1, ISO 14118 or the applicable standard for controlling hazardous energy).

  • Page 78: Emitter And Receiver Resets

    • The machinery to which the Banner device or system is connected must not be operating at any time during major service or maintenance. This might require lockout/tagout procedures (refer to OSHA1910.147, ANSI Z244-1, ISO 14118 or the applicable standard for controlling hazardous energy).

  • Page 79: Emitter Error Codes

    EZ-SCREEN Low-Profile System with Integral Muting 12.4 Emitter Error Codes Diagnostic Display Error Description Cause of Error and Appropriate Action • Reset the emitter per Emitter Error • If the error clears, perform the daily checkout procedure (per EZ-SCREEN This error can occur either due to excessive electrical noise or due to Checkout Procedures: Shift and Daily Checkout Procedure;...
  • Page 80 EZ-SCREEN Low-Profile System with Integral Muting Diagnostic Display Error Description Cause of Error and Appropriate Action System DIP Switch Error • Verify that the DIP switch settings are valid (per Configuration Settings (p. 64)). Make any corrections necessary This error can be caused by incorrect DIP switch and perform a receiver reset.

  • Page 81: Test Mode

    EZ-SCREEN Low-Profile System with Integral Muting 12.6 Test Mode If System will not align or go to a Green/Clear condition, the emitter’s Test input may be open. If so, the receiver Reset indicator will be Yellow, all Zone indicators Red, and the Status LED Red; the 7-segment display will show a numerical value equal to the total number of beams, minus one.

  • Page 82: Check For Sources Of Optical Noise

    EZ-SCREEN Low-Profile System with Integral Muting Alignment Aids 1. Use the Banner model BT-1 Beam Tracker Alignment Aid (see (p. 94)) to detect electrical transient spikes and surges. 2. Cover the lens of the BT-1 with electrical tape to block optical light from entering the receiver lens.

  • Page 83: Accessories

    M12/Euro QD connector on one end; unterminated (cut to length) on the other to interface with guarded machine. PVC- jacketed overmold and cables. Table 7: Emitter Cables Model Length Banner Cordset Pinout/Color Code M12/Euro Connector (female face view) RDLP-815D 4.5 m (15 ft) QDE-815D...

  • Page 84: 12-Pin M12/Euro Qd To Rd Cordsets

    EZ-SCREEN Low-Profile System with Integral Muting Table 8: Receiver Cables Model Length Banner Cordset Pinout/Color Code M12/Euro Connector (female face view) QD pin Color Function RDLP-1115E 4.5 m (15 ft) White OSSD 2 QDE-1215E Brown +24 V dc Gn/Ye Gnd/Chassis RDLP-1125E 7.6 m (25 ft)

  • Page 85: Male M12/Euro To Female M12/Euro Qd Cordsets

    EZ-SCREEN Low-Profile System with Integral Muting 13.1.4 Male M12/Euro to Female M12/Euro QD Cordsets Table 9: 4-pin Threaded M12/Euro Cordsets Model Length Banner Cordset Pinout/Color Code Connector (female face view) MQDEC-406SS 1.8 m (6 ft) MQDEC-412SS 3.6 m (12 ft)
  • Page 86 Branch 1 & 2 Termination Branch 1 & 2 Pinout Connection Function +24 V dc (courtesy supply for sensor or hard contact) Mute Input For use with Banner sensors CSM3DO- 5-pin M12/Euro Female QD with Dark Operate PNP 0 V dc M12121FM12121M output...
  • Page 87 Branch 1 & 2 Termination Branch 1 & 2 Pinout Connection Function +24 V dc (courtesy supply for sensor or hard contact) not connected For use with Banner sensors 5-pin M12/Euro Female CSM4LO- with Light Operate PNP 0V dc M12121FM12121M...
  • Page 88 EZ-SCREEN Low-Profile System with Integral Muting Callout Description QDE-12..E 12-pin female QD with flying leads for machine interface hookup MQDEC-4..SS Double-ended 4-pin male/female QD for mute device hookup OR DEE2R-5..D Double-ended 5-pin male/female QD for mute device hookup QS18VP6LPQ8 (4-pin Euro) sensors shown in figure. Other sensors or switches may be used Splitter Model: CSM4..-M12121FM12121M S1 1...

  • Page 89: And 5-Pin M12/Euro Qd Cordsets

    DELPEF-5100D 30.4 m (100 ft) 13.2 Interface Modules IM-T-..A interface modules provide forced-guided, mechanically-linked relay (safety) outputs for the EZ-SCREEN LPM System See the Banner datasheet for more information. Model Description Datasheet Interface module, 3 normally open (N.O.) redundant-output 6 amp contacts, removable screw...

  • Page 90: Contactors

    EZ-SCREEN Low-Profile System with Integral Muting 13.3 Contactors The normally closed contacts are used in an external device monitoring (EDM) circuit. If used, two contactors per EZ- 111881 SCREEN LPM System are required. See datasheet p/n for additional options and more information. Model Description 11-BG00-31-D-024...

  • Page 91: Ez-Light ® For Ez-Screen ® Low Profile With Muting

    EZ-SCREEN Low-Profile System with Integral Muting ® ® 13.6 EZ-LIGHT for EZ-SCREEN Low Profile with Muting Connection/ Models Construction Recommended LED Function Cordset 18 White • Bases and Covers: ABS • Light Seg.: Polycarbonate TL50WQ 19 • 30 mm base mount TL50YQ 19 Yellow •...

  • Page 92: Msa Series Stands

    EZ-SCREEN Low-Profile System with Integral Muting 13.7 MSA Series Stands Mounting Channel Spacing • Provides mounting T-slots with 20 mm dimension between slots 20 mm • Base included. Available without a base by adding the suffix NB to the model (0.79") number (for example, MSA-S42-1NB).

  • Page 93: Ssm Series Corner Mirrors

    2011 mm (79.2 in) 1978 mm (77.9 in) Not all mirror lengths are available with all EZ-SCREEN models. 13.10 Accessory Mounting Brackets Contact Banner Engineering for more information. Order one LPA-MBK-.. bracket per sensor, two per pair. Model Description •...
  • Page 94 • Universal adapter bracket for mounting to engineered/slotted ™ aluminum framing (for example, 80/20 , Bosch) • Retrofit for Banner MS/US/MG; clearance for M4 and M6 hardware LPA-MBK-20 • Use with LPA-MBK-11, -12, or -13 • 12 ga (2.66 mm) steel, black zinc plated •...

  • Page 95: Alignment Aids

    EZ-SCREEN Low-Profile System with Integral Muting 13.11 Alignment Aids Model Description Self-contained visible-beam laser tool for aligning any EZ-SCREEN LPM LAT-1-LP emitter/receiver pair. Includes retroreflective target material and mounting clip. LPA-LAT-2 Replacement adaptor (clip) hardware for EZ-SCREEN LPM models LPA-LAT-1 Clip-on retroreflective LAT target BRT-THG-2-100 2 inch retroreflective tape, 100 ft...

  • Page 96: Product Support And Maintenance

    14.3 Warranty Service Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. If the device, device part, or device component is determined to be defective by a Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.

  • Page 97: Manufacturing Date

    14.7 Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

  • Page 98: Glossary

    EZ-SCREEN Low-Profile System with Integral Muting 15 Glossary ANSI (American National Standards Institute) Auto Power-Up Acronym for the American National Standards A safety light screen system feature that enables the Institute, an association of industry representatives system to be powered up into Run mode (or recover that develops technical standards (including safety from a power interruption) without requiring a manual standards).
  • Page 99 Lockout condition are machine primary control element (MPCE) when the permitted; failures which cause an unsafe condition output signal switching device (OSSD) goes to the (a failure to danger) are not. Banner safety products OFF-state. are extensively FMEA tested. Fixed Blanking...
  • Page 100 EZ-SCREEN Low-Profile System with Integral Muting Internal Lockout A Lockout condition that is due to an internal safety system problem. Generally, indicated by the red Status indicator LED (only) flashing. Requires the attention of a Qualified Person. Key Reset (Manual Reset) A key-operated switch used to reset a safety light screen system to Run mode following a Lockout condition, or to enable machine operation following a...
  • Page 101 (after the operation) by the operator. PSDI is commonly confused with "Trip Initiate." PSDI is defined in OSHA CFR1910.217. Banner safety light screen systems may not be used as PSDI devices on mechanical power presses, per OSHA regulation 29 CFR 1910.217.
  • Page 102 When inserted into the defined area Banner safety light screen systems and safety and placed in front of a beam, the test piece causes modules are self-checking.
  • Page 103 Index applications suitable 9 initial power-up 35 requirements muting device 60 DIP Switches 13 Machine Primary Control Elements (MPCEs) 11 suitable applications 9 mute sensor 61 mute switch 61 External Device Monitoring (EDM) muting device requirements 60 Trip or Latch Output 13 trip/latch output 68 Output Signal Switching Device Final Switching Device (FSD) 11...
  • Page 104 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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