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Summary of Contents for Verizon RFS HYBRIFLEX HBF058-08U1S1 Series
- Page 1 Box Mount 12 or 6 OVP’s TOWER Fiber Trays Rack Mount 12 or 6 OVP’s ® HYBRIFLEX Guidelines and Instructions VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 1 of 33...
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Page 2: Table Of Contents
Installation of the Grounding Kit Armor Cutting Tool Instructions Armor Removal Ripcord Instructions Fiber Inspection, Cleaning Installation of HYBRIFLEX Into the OVP's VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 2 of 33... - Page 3 (e.g. pulling over sharp edges, over tightening of clamps etc.). Click or scan to learn more about RFS HYBRIFLEX® VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
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Page 4: Hybrid Jumper Installation
RFS INSTALLATION INSTRUCTIONS Verizon HYBRIFLEX® cable is unique to its network available in three Trunk configurations, 2x4 (mainly for rooftop) 6x12 and 12x24. The trunk cable assemblies comprise of 6 AWG Low Inductance DC wires, nine 18-gauge alarm wires and up to twenty four (24) pairs of single Mode fiber terminated with LC-LC connector. - Page 5 Y-SPLICE Y-SPLICE Hybrid Jumpers are design for high cap dual band RRH’s comes with FULLAXs compatible connector. Various lengths available range from 8-60 foot, custom length is always an option. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 6 RFS INSTALLATION INSTRUCTIONS Verizon HYBRIFLEX® Bi-Di Single Fiber jumpers model Structures HBF058-08U1SSs-xxF F or F1 Hybrid Fixed Over Wire Unshielded No of Single # of fiber Length RRH length Jacket O.D Gauge DC PR Mode pairs. OEM. Bi-Di hybrid jumpers are 8AWG DC wire combined with a single mode single strand optical fiber design for transmitting and receiving using a single RRH SPF.
- Page 7 Hybrid fiber mode Single-Mode Max over jacket diameter 6’’ Hybrid termination LC | LC Hybrid weight (kg/m (lb/ft)) 4.76 (3.2) VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 7 of 33...
- Page 8 Alarm Wire 10 (5 standard pairs) @ 0.8 18 (9 standard pairs), 0.8 mm2 (18), 6 AWG mm2 (18 AWG) VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 8 of 33...
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Page 9: Transporting, Shipping And Handling The Drum
Prevent any pinches to the DC wires, which may cause electrical spikes and shorten circuitry. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 9 of 33... -
Page 10: Protective Sleeve Removal/Packing
Slowly pull off protected sleeve. Unwrap and remove plastic. To repackage, simply reverse the process, and use extra caution when fitting optical VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 10 of 33... -
Page 11: Hoisting/Pulling Hybriflex Cable
Caution! The protective sleeve should not be removed until tension installation is complete. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 11 of 33... -
Page 12: Hybriflex Bending
As shown from side view, rather form a large bow and pull and Diagram 4 guide the cable horizontally without creating any twist VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 12 of 33... - Page 13 For single bend radius, DO NOT reverses. Repeated bend radius, can be Doing so will damage and increase cable loss reversed without damage or cable loss. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
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Page 14: Fixation/Mounting Of The Cable
CLAMP-105 or SNAP-58 or SNAP-ST- hanger; Stackable HB158 snap-in hanger CLAMP-114 or SNAP-114 or SNAP- ST-114 CLAMP-158 or SNAP-158 or SNAP- VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 14 of 33... - Page 15 1-5/8” Armor cutter HTPT-1-058 5/8”Jacket removal HTPT-1-078 7/8”Jacket removal HTPT-1-158 1-5/8”Jacket removal HTPT-1-114 1-1/4”Jacket removal HTRT-1-001-KIT Ripcord removal kit (mandrel, stop collars) VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 15 of 33...
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Page 16: Installation Of The Grounding Kit
Please follow the included installation instruction carefully. For removal of the jacket we also strongly recommend the use of a manual jacket stripping tool, model JSTRIP-114-2 or JSTRIP-114 (for 1-1/4” size. Check with RFS for other cable sizes). VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com... - Page 17 If the marked area is reached, this movement has to be stopped by pushing carefully in the opposite direction. To develop the proper technique, we recommend testing on a part of cable, which is not needed for VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 18 [see Diagram 5]. Special care must also be taken to form tile-like overlaps when wrapping the tape layers, i.e. start from the bottom and end at the top. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 19 As shown in figure: 3, 3a 7/8 |5/8 inch Armor cutting tool Instruction VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 19 of 33...
- Page 20 6) Slowly spin the tool around the cable tight handle as needed. Continue until both jacket and armor is cut through. As shown in Figure: Hybriflex™ Jacket removal tool instruction VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
- Page 21 HTPT-1-058 5/8” HTPT-1-078 7/8” HTPT-1-114 1-1/4” HTPT-1-158 1-5/8” Hybriflex™ Armor removal ripcord instruction (hit play button to watch the video) VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 21 of 33...
- Page 22 RFS INSTALLATION INSTRUCTIONS Armor trimming procedure for HYBRIFLEX™ cable VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 22 of 33...
- Page 23 The mandrel should be centered on the cable and in contact with the jacket surface (see Figure 7). VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 24 Caution! Do not score the DC-wire (Figure 10b). 13) Untwist fiber and DC-wires as desired and cut excess signature cord. 14) Continue with the installation process. Fiber Inspection VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
- Page 25 Optical Interface Connectors The interface optical connectors are DLC to DLC. Tools and test equipment Use ONLY test equipment approved or recommended by Verizon maintenance engineering. Safety Caution! Operator should always assume fiber optic cables are live; laser radiation can cause irreversible damage or injury to the human eyes.
- Page 26 Always use the connector housing to plug or unplug a fiber connector. Always keep a protective cap on unplugged fiber connectors. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 26 of 33...
- Page 27 6. If the connector is still dirty, clean it with a wet cleaning technique followed immediately with a dry clean in order to ensure no residue is left on the end-face. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 28 5. Hold the Ferrule tip lightly against the cleaning area and rotate one quarter turn. 6. Pull the ferrule tip lightly down the exposed cleaning area in the direction of the arrow or from top to bottom. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 29 Liquid alcohol can also remain in small crevices or cavities where it can re-emerge during fiber connection. Tools VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
- Page 30 7. Properly dispose of the wipe. Never reuse a wipe. 8. Inspect the connector again with a fiberscope. 9. Repeat the process as necessary. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications...
- Page 31 Note: Should the process of installing cables loosen the gland, then the inner nut needs to be retightened (66 in-lb [7.5 N-m]) to maintain the environmental seal of the enclosure. VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com...
- Page 32 7. Repeat process for all 6 wires. 2 ½” ” Figure 2 Figure 4 Figure 3 Figure 5 9/16” 9/16 ” ” Figure 4 Figure 6 VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 32 of 33...
- Page 33 OVP of the box (OVP). Fig. 5, 5a 3.0” Figure 2 Figure 3 ½” Figure 4 Figure 5a, 6 OVP’s Figure 5, 12 OVP’s Start Here VERIZON HYBRIFLEX CABLE| Revision 1 | APRIL 2019 Visit www.rfsworld.com for the most current product specifications Page 33 of 33...
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