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Operating Instructions
AceroDURO Series
Rev. 05/2020 (Subject to Change)
50 /S25/S50/S75/S100
100 /S25/S50/S75/S100
150 /S25/S50/S75/S100
200 /S25/S50/S75/S100
https://www.cnc-step.com/
15/05/2020

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Summary of Contents for CNC-Step AceroDURO Series

  • Page 1 Operating Instructions AceroDURO Series Rev. 05/2020 (Subject to Change) 50 /S25/S50/S75/S100 100 /S25/S50/S75/S100 150 /S25/S50/S75/S100 200 /S25/S50/S75/S100 https://www.cnc-step.com/ 15/05/2020...
  • Page 2 This operating description will show you how to install, operate and service this CNC- portal system. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 2...
  • Page 3: Table Of Contents

    Mandatory signs ........................ 24 2.9.2 Prohibition signs ........................ 25 2.9.3 Warnings ..........................25 2.9.4 Fire protection signs ......................26 2.9.5 Exit signs ........................... 27 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 3 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 4 Transport ..........................49 Storage ............................. 51 INSTALLATION AND COMMISSIONING ..............52 Safety instructions for the installation and commissioning ..........52 Preparations ..........................53 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 4 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 5 9.3.3 Description of process for aligning the machine with respect to perpendicularity... 80 Commissioning after fault has been rectified ..............81 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 5 Support: +49 (0)2831/91021-50...
  • Page 6 Disassembling ........................82 10.3 Disposal ..........................83 APPENDIX ....................... 84 11.1 Accessories ........................... 84 CUSTOMER SERVICE .................... 85 12.1 Remote maintenance ......................86 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 6 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 7: General

    Prohibited for people with pacemakers This sign stands for activities involving risks for people with pacemakers. These areas are prohibited for people with pacemakers!! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50...
  • Page 8: Limitation Of Liability

    The contents of this manual are protected by copyright. Their use is permitted within the scope of using the machine. Any further use is not permitted without the written consent of the manufacturer. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8...
  • Page 9: Safety

    • Operating the machine in potentially explosive environment. The manufacturer can not be held liable for damage due to misuse of this equipment. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50...
  • Page 10: Fundamental Dangers

    • Keep moisture away from live parts. This can lead to a short-circuit CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10...
  • Page 11: Dangers By Mechanics

    • Only work on the machine when it is idle. • Only work with personal protection equipment (PPE) • Keep Machine closed whenever it is moving. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50...
  • Page 12 • Take weight into account when transporting tools. • Wear safety shoes and protective gloves. • Follow the instructions of the tool manufacturers Sharp edges and corners CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 13: Dangers By High Or Very Low Temperatures

    • Suspend any work activities in case of fire. Leave the danger zone until the all clear signal is given CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50...
  • Page 14: Radiation Hazards

    • Avoid direct skin contact. Cleanse skin, especially before breaks and when finishing work. • Eat and drink in relevant break room only! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 14 Support: +49 (0)2831/91021-50...
  • Page 15 • Avoid skin contact. • Remove oil and fat immediately from skin. • Do not inhale vapours. • Adhere to Manufacturers instructions CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 15 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 16: General Work-Related Dangers

    • Designate tripping positions with yellow-black marker band. • Absorb liquids or the like and dry the danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50...
  • Page 17: Responsibility Of The Operator

    • The owner must arrange for all safety equipment to be checked regularly for functionality and completeness. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 18: Staff Requirements

    CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 18...
  • Page 19: Instruction

    Personnel have to wear personal protective equipment while working on the machine, which are mentioned in different sections of this instruction. Description of personal protective equipment (PPE) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 19 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 20 Safety boots Safety shoes protect the wearer's feet against falling objects, from being crushed, slippery surfaces and being run over by vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50...
  • Page 21: Safety Installations

    The machine can then be operated again by confirming on the controls. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 21 Support: +49 (0)2831/91021-50...
  • Page 22: Safety Installations, Which Must Be Updated By The Owning Operator

    • Temporary impairments of the repertory • Higher medication requirements for asthma patients • Increased hospital admissions CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 22 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 23: Behaviour In Case Of Fire Or Accidents

    This can cause severe damages to the environment. • Please pay attention to the correct handling and disposal of below mentioned hazardous substances. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 23 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 24: Signage

    2 .9 .1 Ma n d a t o r y s i g n s Take notice of instruction Only use the machine after reading the instructions! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50...
  • Page 25: Prohibition Signs

    In areas with this sign only skilled electricians can work. Unauthorized people must not enter these signed working areas or open so signed cabinets. Automatic start CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 26: Fire Protection Signs

    In such cases, the following information is required: • WHO reports? • WHAT has happened? CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 27: Exit Signs

    When using or taking out first-aid materials registrations must be made in the accident book. Emergency exit CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50...
  • Page 28 In a case of emergency, follow the suggested escape route in direction of the arrow. Emergency evacuation routes must always be kept clear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50...
  • Page 29: Technical Data

    371 kg AceroDURO 100/S75 1620 mm 1306 mm 1985 mm 405 kg AceroDURO 100/S100 1620 mm 1556 mm 1985 mm 436 kg CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 30 1500 mm 500 mm 185 mm 1860 mm 480 mm AceroDURO 150/S75 1500 mm 750 mm 185 mm 1860 mm 720 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 31 10 mm Measured when driving diagonally in X and Y (Dependant on Contour programmed) The Speed is reduced to reduce wear and tear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 31 Support: +49 (0)2831/91021-50...
  • Page 32 Drive Z-Axis 1 Stepper motor Nanotec Type ST6018L3008-A or B Reference switch Meder Reed sensors Type Mk04 contactless on all 3 Axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 32 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 33: Power Values

    Acid and resin free 3 .5 E mi s s i o n s Specification Value Unit Noise emissions without Tool ca. 50 dB(A) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 34: Type Plate

    Fig. 6: Type plate ➢ Manufacturer ➢ Type of plant ➢ Year Fig. 5: Location of type plate ➢ Serial number ➢ Version CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 35: Structure And Functions

    15 recirculating ball nut (under panel) 7 Terminal boxes of the step motors of the X- 16 floating bearing stopping blocks axis 8 Frame CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 35 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 36: Brief Description Of The Application Range

    Via control the stepper motors for the axis-movement are controlled. By stepping motors and the driven trapezoidal screw, a conversion of rotary motion into linear is carried out. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36...
  • Page 37: Module Description

    (zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 37 Support: +49 (0)2831/91021-50...
  • Page 38: Y-Axis With Carriage

    (zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 38 Support: +49 (0)2831/91021-50...
  • Page 39: X-Axis With Carriage

    (zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 39 Support: +49 (0)2831/91021-50...
  • Page 40: Tool Holder

    On the tool holder of the Z-axis (Fig. 11/1) some of the most important additional available tools are attached (see Appendix "Accessories"). Fig. 11: Tool holder 43H7 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 40 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 41: Controls

    Sub-D connector (Fig. 13). For pin assignment see Figure 14 and Figure 15. Fig. 13: Connection ST and Motor CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 41 Support: +49 (0)2831/91021-50...
  • Page 42: Control Signals (St)

    Y limit switch Z Emergency stop (closed = OK, open = stop) N.C. Fig. 14: Belegung Steuerstecker N.C. Sub-D Ground, shield CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 42 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 43: Motor Connector (X1,X2,Y,Z)

    Pin15. Further connections can be found on the Controller. (Info for pin assignment see Fig. 17) Fig. 16: miniXLR socket CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 44 Operating Instructions AceroDURO Pin Nr. Signal Signal contact 1 N.C. Signal contact 2 Fig. 17: Anschluss Pin15 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 44 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 45: Work And Danger Areas

    4 .6 .2 D a n g e r z o n e • Total area of machinery in operation Fig. 19: Danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50...
  • Page 46: Transport, Packaging And Storage

    • Attach the crane hook so that it is directly above the centre of gravity. • Lift cautiously and observe whether the load tilts. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50...
  • Page 47: Transport Inspections

    Lodge a complaint for each defect as soon as it is recognised. The claims for damage must be filed in the lawful reclaim periods. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50...
  • Page 48: Packaging

    S y mb o l s o n p a c k a g i n g The following symbols are shown on the packaging. Always heed the symbols during transport. Fragile CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50...
  • Page 49: Transport

    • Crane and lifting gear must be designed for the weight of the transported items. • The operator must be authorised to operate the crane. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49...
  • Page 50 3 Make sure that the pallet with off-centre gravity cannot tilt. Fig. 21: Transportation by forklift 4 Lift the pallet with transport piece and start the transport. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50...
  • Page 51: Storage

    NOTE: Further instructions for storage may be found on the packaging, which go beyond the requirements listed here. These comply accordingly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 52: Installation And Commissioning

    Ensure that all installation work in accordance with the information and instructions were carried out and completed in this guide. Ensure that there are no persons in the danger zone. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50...
  • Page 53: Preparations

    • Place the machine on a flat and level surface. 1. Place the machine on a level, vibration-resistant surface. 2. horizontal align (Utilities water balance). CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50...
  • Page 54: T-Slotplate / Clampingplate

    150/S50 1860x520 mm 150/S75 1860x760 mm 150/S100 1860x1000 mm 200/S25 2360x280 mm 200/S50 2360x520 mm 200/S75 2360x760 mm 200/S100 2360x1000 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 55: Installation

    The connectors of the stepping motor, and control lines (Fig. 23 / arrow) are labelled. • specialist personnel Personnel: Fig. 23: Connections CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 55 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 56: Installing Accessories

    • Mount accessories professionally according to the safety regulations. • Specialist personnel Personnel: Install milling motor CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 56 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 57: Initial Start-Up

    20-25 ° C it is ensured that no significant impacts occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20- 25 ° C when operating the machine. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50...
  • Page 58: Operation

    25 ° C when operating the machine. 7 .3 S wi t c h i n g o n Personnel: Operator CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 59: Activities During Operation

    Rotary tools WARNING: Risk of injury from rotating tools! In spindles clamped tools may result in serious personal injury or property damage. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 60 • No storage media, credit cards, etc. placed in the vicinity of the magnetic source. Data can be deleted. Falling materials CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 60 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 61 Contact with cooling emulsion can lead to health damage. • Avoid skin contact. • Remove the cooling emulsion immediately from the skin. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 61 Support: +49 (0)2831/91021-50...
  • Page 62: Change Tool

    S wi t c h i n g o f f Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50...
  • Page 63: Activities After Use

    In hazardous situations, movements of components must be stopped as soon as possible, and the power supply must be switched off. Stopping in an emergency Immediately activate emergency stop by emergency stop device. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 63 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 64 Turn the machine off and secure it against being switched on again. Keep access routes for emergency vehicles free. Instruct rescue vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50...
  • Page 65: Maintenance

    ➢ Ensure that all maintenance work has been done in accordance with the information and instructions were carried out and completed in this guide. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50...
  • Page 66: Spare Parts

    Obtain spare parts from authorized dealers or directly from the manufacturer. The spare parts list is available on request. Specify following points when ordering spare parts: ➢ Type CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 67: Maintenance Schedule

    Refer to the separate operating instructions, for the maintenance of the supplied components. AceroDURO all models Interval Maintenance To be carried out by Daily Cleaning the machine Operator CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 67 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 68: Maintenance

    Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. Free machine from chips. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50...
  • Page 69: Lubricate Machine

    For supplies, see chapter 3.4. Grease Trapezoidal Thread Spindle • Qualified personnel Personnel: • protective clothing Safety equipment: • Safety shoes • Chemical-resistant gloves CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 69 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 70 • Do not inhale vapours. Oil linear guides • Qualified personnel Personnel: • protective clothing Safety equipment: • Safety shoes • Chemical-resistant gloves CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 70 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 71 • protective clothing Safety equipment: • Safety shoes • Chemical-resistant gloves • Grease gun Special tool: Grease nipple X-axis (2 pcs.) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 71 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 72 Put Grease Gun onto the grease nipple on the Y-axis. Press Grease Gun once or twice. Remove grease gun. Fig. 32: grease nipple Y-axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 72 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 73 • specialist staff Personnel: • Protective clothing Safety equiptment: • Safety shoes • Chemical-resistant gloves CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 73 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 74 Attention: Risk of health damage by contact with oil and grease! Contact with oil and fat can lead to health damage. • Avoid skin contact. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50...
  • Page 75: Measures After Maintenance

    4 Clean work area and remove any spilled substances such as fluids, processing material or similar materials. 5 Ensure that all safety devices on the machine function properly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 75 Support: +49 (0)2831/91021-50...
  • Page 76: Failures

    Wait until all parts have come to a standstill. • In hazardous area wear tight-fitting protective clothing with low tensile strength CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 76 Support: +49 (0)2831/91021-50...
  • Page 77 Depending on the type of disorder this must be eliminated by authorized personnel. The fault table listed below provides information about who is entitled to eliminate the fault. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 77 Support: +49 (0)2831/91021-50...
  • Page 78: Diagnosis Chart

    Lubricate spindle waves Operator Real-time module is On Windows, other Close programs in the Operator blocked programs are still background of Windows CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 78 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 79: Problem Resolution

    9 .3 .1 C a n c e l t h e e me r g e n c y s t o p • Operator Personnel: CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 79 Support: +49 (0)2831/91021-50...
  • Page 80: Check Axes For Perpendicularity

    X (depending on the position of the magnet holder of the X-axis) and then initiate a reference run. The machine should be ready for operation. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 80...
  • Page 81: Commissioning After Fault Has Been Rectified

    Acknowledge the fault of the control. Make sure, that no persons are in the danger zone. Start according to the instructions in chapter "Operation". CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 81 Support: +49 (0)2831/91021-50...
  • Page 82: Dismantling And Disposal

    Then clean modules and components in a professional manner and in accordance with applicable local safety and environmental regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 82 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 83: Disposal

    • If in doubt obtain information on environmentally responsible disposal at the local municipal authority or specialized disposal companies. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 83 Support: +49 (0)2831/91021-50...
  • Page 84: Appendix

    We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information are also available on our website. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 84...
  • Page 85: Customer Service

    If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.com/ CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 85 Support: +49 (0)2831/91021-50 15/05/2020...
  • Page 86: Remote Maintenance

    CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 86...

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