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This operating description will show you how to install, operate and service this CNC- portal system. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 2...
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Transport ..........................49 Storage ............................. 51 INSTALLATION AND COMMISSIONING ..............52 Safety instructions for the installation and commissioning ..........52 Preparations ..........................53 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 4 Support: +49 (0)2831/91021-50 15/05/2020...
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9.3.3 Description of process for aligning the machine with respect to perpendicularity... 80 Commissioning after fault has been rectified ..............81 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 5 Support: +49 (0)2831/91021-50...
Prohibited for people with pacemakers This sign stands for activities involving risks for people with pacemakers. These areas are prohibited for people with pacemakers!! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 7 Support: +49 (0)2831/91021-50...
The contents of this manual are protected by copyright. Their use is permitted within the scope of using the machine. Any further use is not permitted without the written consent of the manufacturer. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 8...
• Operating the machine in potentially explosive environment. The manufacturer can not be held liable for damage due to misuse of this equipment. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 9 Support: +49 (0)2831/91021-50...
• Keep moisture away from live parts. This can lead to a short-circuit CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 10...
• Only work on the machine when it is idle. • Only work with personal protection equipment (PPE) • Keep Machine closed whenever it is moving. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 11 Support: +49 (0)2831/91021-50...
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• Take weight into account when transporting tools. • Wear safety shoes and protective gloves. • Follow the instructions of the tool manufacturers Sharp edges and corners CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 12 Support: +49 (0)2831/91021-50 15/05/2020...
• Suspend any work activities in case of fire. Leave the danger zone until the all clear signal is given CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 13 Support: +49 (0)2831/91021-50...
• Designate tripping positions with yellow-black marker band. • Absorb liquids or the like and dry the danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 16 Support: +49 (0)2831/91021-50...
• The owner must arrange for all safety equipment to be checked regularly for functionality and completeness. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 17 Support: +49 (0)2831/91021-50 15/05/2020...
Personnel have to wear personal protective equipment while working on the machine, which are mentioned in different sections of this instruction. Description of personal protective equipment (PPE) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 19 Support: +49 (0)2831/91021-50 15/05/2020...
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Safety boots Safety shoes protect the wearer's feet against falling objects, from being crushed, slippery surfaces and being run over by vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 20 Support: +49 (0)2831/91021-50...
The machine can then be operated again by confirming on the controls. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 21 Support: +49 (0)2831/91021-50...
This can cause severe damages to the environment. • Please pay attention to the correct handling and disposal of below mentioned hazardous substances. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 23 Support: +49 (0)2831/91021-50 15/05/2020...
2 .9 .1 Ma n d a t o r y s i g n s Take notice of instruction Only use the machine after reading the instructions! CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 24 Support: +49 (0)2831/91021-50...
In areas with this sign only skilled electricians can work. Unauthorized people must not enter these signed working areas or open so signed cabinets. Automatic start CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 25 Support: +49 (0)2831/91021-50 15/05/2020...
In such cases, the following information is required: • WHO reports? • WHAT has happened? CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 26 Support: +49 (0)2831/91021-50 15/05/2020...
When using or taking out first-aid materials registrations must be made in the accident book. Emergency exit CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 27 Support: +49 (0)2831/91021-50...
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In a case of emergency, follow the suggested escape route in direction of the arrow. Emergency evacuation routes must always be kept clear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 28 Support: +49 (0)2831/91021-50...
371 kg AceroDURO 100/S75 1620 mm 1306 mm 1985 mm 405 kg AceroDURO 100/S100 1620 mm 1556 mm 1985 mm 436 kg CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 29 Support: +49 (0)2831/91021-50 15/05/2020...
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1500 mm 500 mm 185 mm 1860 mm 480 mm AceroDURO 150/S75 1500 mm 750 mm 185 mm 1860 mm 720 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 30 Support: +49 (0)2831/91021-50 15/05/2020...
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10 mm Measured when driving diagonally in X and Y (Dependant on Contour programmed) The Speed is reduced to reduce wear and tear. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 31 Support: +49 (0)2831/91021-50...
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Drive Z-Axis 1 Stepper motor Nanotec Type ST6018L3008-A or B Reference switch Meder Reed sensors Type Mk04 contactless on all 3 Axis CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 32 Support: +49 (0)2831/91021-50 15/05/2020...
Acid and resin free 3 .5 E mi s s i o n s Specification Value Unit Noise emissions without Tool ca. 50 dB(A) CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 33 Support: +49 (0)2831/91021-50 15/05/2020...
Fig. 6: Type plate ➢ Manufacturer ➢ Type of plant ➢ Year Fig. 5: Location of type plate ➢ Serial number ➢ Version CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 34 Support: +49 (0)2831/91021-50 15/05/2020...
Via control the stepper motors for the axis-movement are controlled. By stepping motors and the driven trapezoidal screw, a conversion of rotary motion into linear is carried out. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 36...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 37 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 38 Support: +49 (0)2831/91021-50...
(zero point of the axis). From this position, all other positions are then calculated relative to the process of the axis via software. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 39 Support: +49 (0)2831/91021-50...
On the tool holder of the Z-axis (Fig. 11/1) some of the most important additional available tools are attached (see Appendix "Accessories"). Fig. 11: Tool holder 43H7 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 40 Support: +49 (0)2831/91021-50 15/05/2020...
Pin15. Further connections can be found on the Controller. (Info for pin assignment see Fig. 17) Fig. 16: miniXLR socket CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 43 Support: +49 (0)2831/91021-50 15/05/2020...
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Operating Instructions AceroDURO Pin Nr. Signal Signal contact 1 N.C. Signal contact 2 Fig. 17: Anschluss Pin15 CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 44 Support: +49 (0)2831/91021-50 15/05/2020...
4 .6 .2 D a n g e r z o n e • Total area of machinery in operation Fig. 19: Danger zone CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 45 Support: +49 (0)2831/91021-50...
• Attach the crane hook so that it is directly above the centre of gravity. • Lift cautiously and observe whether the load tilts. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 46 Support: +49 (0)2831/91021-50...
Lodge a complaint for each defect as soon as it is recognised. The claims for damage must be filed in the lawful reclaim periods. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 47 Support: +49 (0)2831/91021-50...
S y mb o l s o n p a c k a g i n g The following symbols are shown on the packaging. Always heed the symbols during transport. Fragile CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 48 Support: +49 (0)2831/91021-50...
• Crane and lifting gear must be designed for the weight of the transported items. • The operator must be authorised to operate the crane. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 49...
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3 Make sure that the pallet with off-centre gravity cannot tilt. Fig. 21: Transportation by forklift 4 Lift the pallet with transport piece and start the transport. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 50 Support: +49 (0)2831/91021-50...
NOTE: Further instructions for storage may be found on the packaging, which go beyond the requirements listed here. These comply accordingly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 51 Support: +49 (0)2831/91021-50 15/05/2020...
Ensure that all installation work in accordance with the information and instructions were carried out and completed in this guide. Ensure that there are no persons in the danger zone. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 52 Support: +49 (0)2831/91021-50...
• Place the machine on a flat and level surface. 1. Place the machine on a level, vibration-resistant surface. 2. horizontal align (Utilities water balance). CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 53 Support: +49 (0)2831/91021-50...
150/S50 1860x520 mm 150/S75 1860x760 mm 150/S100 1860x1000 mm 200/S25 2360x280 mm 200/S50 2360x520 mm 200/S75 2360x760 mm 200/S100 2360x1000 mm CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 54 Support: +49 (0)2831/91021-50 15/05/2020...
20-25 ° C it is ensured that no significant impacts occur during processing. Therefore, it is recommended to maintain an ambient temperature of 20- 25 ° C when operating the machine. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 57 Support: +49 (0)2831/91021-50...
25 ° C when operating the machine. 7 .3 S wi t c h i n g o n Personnel: Operator CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 58 Support: +49 (0)2831/91021-50 15/05/2020...
Rotary tools WARNING: Risk of injury from rotating tools! In spindles clamped tools may result in serious personal injury or property damage. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 59 Support: +49 (0)2831/91021-50 15/05/2020...
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• No storage media, credit cards, etc. placed in the vicinity of the magnetic source. Data can be deleted. Falling materials CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 60 Support: +49 (0)2831/91021-50 15/05/2020...
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Contact with cooling emulsion can lead to health damage. • Avoid skin contact. • Remove the cooling emulsion immediately from the skin. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 61 Support: +49 (0)2831/91021-50...
S wi t c h i n g o f f Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 62 Support: +49 (0)2831/91021-50...
In hazardous situations, movements of components must be stopped as soon as possible, and the power supply must be switched off. Stopping in an emergency Immediately activate emergency stop by emergency stop device. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 63 Support: +49 (0)2831/91021-50 15/05/2020...
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Turn the machine off and secure it against being switched on again. Keep access routes for emergency vehicles free. Instruct rescue vehicles. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 64 Support: +49 (0)2831/91021-50...
➢ Ensure that all maintenance work has been done in accordance with the information and instructions were carried out and completed in this guide. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 65 Support: +49 (0)2831/91021-50...
Obtain spare parts from authorized dealers or directly from the manufacturer. The spare parts list is available on request. Specify following points when ordering spare parts: ➢ Type CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 66 Support: +49 (0)2831/91021-50 15/05/2020...
Refer to the separate operating instructions, for the maintenance of the supplied components. AceroDURO all models Interval Maintenance To be carried out by Daily Cleaning the machine Operator CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 67 Support: +49 (0)2831/91021-50 15/05/2020...
Turn power switch on the stepper motor control to "0" or "Off"; see separate operating instructions for the step motor control. Free machine from chips. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 68 Support: +49 (0)2831/91021-50...
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Attention: Risk of health damage by contact with oil and grease! Contact with oil and fat can lead to health damage. • Avoid skin contact. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 74 Support: +49 (0)2831/91021-50...
4 Clean work area and remove any spilled substances such as fluids, processing material or similar materials. 5 Ensure that all safety devices on the machine function properly. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 75 Support: +49 (0)2831/91021-50...
Wait until all parts have come to a standstill. • In hazardous area wear tight-fitting protective clothing with low tensile strength CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 76 Support: +49 (0)2831/91021-50...
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Depending on the type of disorder this must be eliminated by authorized personnel. The fault table listed below provides information about who is entitled to eliminate the fault. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 77 Support: +49 (0)2831/91021-50...
Lubricate spindle waves Operator Real-time module is On Windows, other Close programs in the Operator blocked programs are still background of Windows CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 78 Support: +49 (0)2831/91021-50 15/05/2020...
9 .3 .1 C a n c e l t h e e me r g e n c y s t o p • Operator Personnel: CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 79 Support: +49 (0)2831/91021-50...
X (depending on the position of the magnet holder of the X-axis) and then initiate a reference run. The machine should be ready for operation. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 80...
Acknowledge the fault of the control. Make sure, that no persons are in the danger zone. Start according to the instructions in chapter "Operation". CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 81 Support: +49 (0)2831/91021-50...
Then clean modules and components in a professional manner and in accordance with applicable local safety and environmental regulations. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 82 Support: +49 (0)2831/91021-50 15/05/2020...
• If in doubt obtain information on environmentally responsible disposal at the local municipal authority or specialized disposal companies. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 83 Support: +49 (0)2831/91021-50...
We will be pleased to advise you and give you an exact offer for your requirements! Numerous suggestions and information are also available on our website. CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 84...
If you have questions, please contact our customer service via e-mail or phone. We advise you gladly. Numerous suggestions and information can be found on our website: https://www.cnc-step.com/ CNC-STEP GmbH & Co. KG ▪ Siemensstrasse 13-15 ▪ 47608 Geldern ▪ Germany Page 85 Support: +49 (0)2831/91021-50 15/05/2020...
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