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GILCREST PavMaster 314 Operations/Instruction/Parts

Tow-type pavers
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P
M
AV
ASTER
by GILCREST
TOW-TYPE PAVERS
Operations / Instruction / Parts
314 / 414
Catalog Number
0222414

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Summary of Contents for GILCREST PavMaster 314

  • Page 1 ASTER by GILCREST TOW-TYPE PAVERS Operations / Instruction / Parts 314 / 414 Catalog Number 0222414...
  • Page 2 JMG EQUIPMENT COMPANY 509 EAST SECOND STREET HOLDEN, MO 64040 PH: (816) 732-5543 FAX: (816) 732-5544 EMAIL: INFO@JMGEQUIPMENT.COM WWW.JMGEQUIPMENT.COM 07/20/11...
  • Page 3 WARRANTY REGISTRATION FORM ASTER Company Name:__________________________________________ Street Address:___________________________________________ City:____________________ State:_______ Code:_____________ Phone:___________________ Fax:_____________________ Email:___________________ Dealer Name & City:_______________________________________ PavMaster Model Number: _________________ PavMaster Serial Number: _________________ Engine Make & Model: ________________________________ Engine Serial Number: ________________________________ Factory Installed Optional Equipment: ________________________ ______________________________________________________ ______________________________________________________ In Service Date:_______________...

  • Page 5: Table Of Contents

    Table of Contents Introduction General Safety Instructions Assembly Units Paver Set Up and Operation 8-10 Cleaning / Wash Down PavMaster General Maintenance Operators Station 13-18 Power Unit 19-23 Pullbox Hopper Assembly 24-39 Screed Assembly 40-48 Electrical 49-50 Hydraulic System 51-61 Blank Page Honda Engine Manual 63--118...

  • Page 7: Introduction

    WARNING: Do not attempt to operate the Paving Machine before thoroughly reading, comprehending, and following the instructions in the operator's manual. Serious injury or death may occur! This tow type paver was carefully designed and manufactured to provide the utmost in dependable service.

  • Page 8: General Safety Instructions

    General Safety Instructions One of the primary considerations in designing and manufacturing this PavMaster by GILCREST was to make the machine and the operation of same as safe as possible. Shielding, simple adjustments and other safety features were built into the paver wherever possible.
  • Page 9 Escaping hydraulic fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Before disconnecting any hydraulic lines, be sure to relieve all pressure. Before applying pressure to a system , be sure all connections are tight and that all lines, tubes, and hoses are not damaged.
  • Page 10 Do not remove paving material from the hopper or auger trough while the paver is operating. The operator should be advised when adjustments are being made. Do not attempt service or repairs you do not understand or cannot perform competently. Never go between the tuck and the paver.

  • Page 11: Assembly Units

    HOPPER ASSEMBLY The hopper on the PavMaster by Gilcrest tow type pavers is eight feet wide with a wing on each side. The wings are hydraulically operated, which allows the operator to raise and lower them with ease.
  • Page 12 SCREED ASSEMBLY The screed assembly on the JMG Equipment Company tow type asphalt pavers have standard paving width of eight feet, a nd can b e hydraulically extended to fourteen feet. This is a very unique screed in so much that the entire mat surface is compacted. The screed extensions are not strike offs, they have compacting wear plates attached to them.

  • Page 13: Paver Set Up And Operation

    Use the screed depth gauge as a reference point only. To adjust the PavMaster by Gilcrest paving width from the standard eight feet, simply extend the hydraulic screed extensions to the desired paving width. The screed extension controls are...
  • Page 14 Before beginning to pave with bituminous materials, the screed should be preheated. This helps to prevent the hot mix from sticking to a cold screed plate, and produces a smooth, tight mat surface. Preheating should be performed if the machine sets a long period of time between loads allowing the screed plate to cool.
  • Page 15 shoe will move easily. Retighten the jam nuts to secure the hex head bolts. Loosen the jam nuts on the two vertical five inch long all thread hex head bolts, and rotate the bolts clockwise until maximum vertical movement of the screed strike off shoe is available. Retighten the jam nuts to secure the long hex head bolts.

  • Page 16: Cleaning / Wash Down

    Cleaning / Wash Down To ensure proper performance and maximum life of the PavMaster, it must be cleaned and washed down with diesel fuel at the end of each work day while the machine is still warm. Daily clean up of the paver can significantly increase the life of components in the material handling areas and reduce many mat problems.

  • Page 17: Pavmaster General Maintenance

    PavMaster General Maintenance The PavMaster tow type paver/finisher is a high quality product designed to provide many years of reliable operation if properly maintained. The following information will aid in proper maintenance. 1) During the first few hours/days of operation with a new machine, check fasteners (bolts, nuts, ect.) on high vibration areas to ensure tightness.

  • Page 18: Operators Station

    Operators Station Item Q ty. Description Pg.# Operation Control Valves 400 Gate Control Sight Temperature Gauge Propane Fuel System Engine Throttle Control Panel Hand Pump Auger Controls Screed Crown Adjustment Screed Burners Operators Platform...

  • Page 19: Operation Control Valves

    Operation Control Valves Item Description Pg.# Towarm Control / Releases and Engages Towarms Gate Control / Opens and Closes Hopper Gates Wing Control / Extends and Retracts Wings Extension Control / Extends and Retracts Screed Extensions LS Screed Depth Control / Raises and Lowers paving surface LS 400 Gate Control LS / Sets Gates to be used separate or together 400 Gate Control RS / Sets Gates to be used separate or together Screed Lift Control / Raises and Lowers Screed...

  • Page 20: Sight Temperature Gauge

    Fuel System / Sight Temp Guage Item Q ty. Description Pg.# Part # Propane Conversion 5213020 Engine Throttle 4150048 Sight Temperature Gauge 3445100 Propane Regulator 5686050 **Models manufactured in 2002 have this Propane Conversion Kit, Part # 5213040...

  • Page 21: Control Panel

    Control Panel Assembly Item Description Pg.# Part # Cover Gauge, Hopper End 9216418 Amp M e t e r , 3 0 +/30- 6547413 12V H o u r m e t e r 6547814 Slot Machine Screw #10-32 x 3/4" 7731100 #10 W a s h e r , L ock 7962034...

  • Page 22: Hand Pump

    Hand Pump / Auger Control Item Q ty. Description Pg.# Part # Hydraulic Hand Pump 3662250 Feed /Reverse Switch 6860105 Automatic/Manual Switch 6861005...

  • Page 23: Screed Crown Adjustment

    Screed Crown Adjustment / Screed Burner Item Description Pg.# Screed Crown Indicator Screed Crown Adjustment Turnbuckle Screed Burner Assembly...

  • Page 24: Power Unit

    Power Unit Assembly Item Qty. Description Pg.# Propane Fuel System Triple Gear Pump Assembly Flow Divider Assembly Auger Manifold Assembly Robin Power Unit Installed...
  • Page 25 Propane Fuel System Item Description P a r t # Pg.# Propane Conversion 5213020 40# Propane Tank 5872413 Propane Regulator 5686050 Kohler Engine Command 20HP 4272020 54-70 Honda Engine GX620 4272030 71-126...
  • Page 26 Triple Gear Pump Item Q ty. Description Pg.# Fitting Hyd. 12HB-12MOR 3299555 3662413 Pump, Triple Gear Fitting Brass EL90 8HB-6MP 3328440 Fitting Hyd. Adaptor 6MJFO-6MOR 3300344 3340344 Fitting Hyd. EL90 6MFJO-6MOR Fitting Brass Reducer 6MP-4MP 3422360 3372510 Fitting Hyd. Reducer 10MOR-6FOR 4215110 Coupling 1-7/16"...
  • Page 27 Flow Divider Item Description Part # Valve Flow Divider 3937112 Flow Divider Body 9938400 FTG Hyd. Plug HH-4MOR 1366200 FTG Hyd. Adpt. 6MJ-6MOR 3300345 FTG Hyd. EL90 8MJ-6MOR 3340440 FTG Hyd. Adpt. 8MJ-6MOR 3300440 Valve Check 3931339 Valve Relief Internal Adj. Set 3935370 Valve Check 3931339...
  • Page 28 Auger Manifold Assembly Item .Q t y Description Part # P .g # 6648021 Plug Packard 2 Wire Male Plug Packard Male Term 14-6 6648131 Plug Packard Cable Seal 6648110 3935370 Relief Valve Valve Sol 2 Way N/O 12 VDC 3935335 Valve # Way 12VDC 3935339...

  • Page 29: Pullbox Hopper Assembly

    Pullbox Hopper Group Assemblies Item Qty. Description Part # Pg.# Bumper Roller Assembly 9258401 Boggie Wheel Assembly 9104006 26-28 Towarm Assembly 29-30 9255205 Screed Lift Bracket Assembly 9136200 Tailgate Hook Weldment 9475000 Hopper Wing Assembly Asphalt Splash Guard 9456001 413 Hopper Weldment 9980400 Hydraulic Tank Assembly 9871108...

  • Page 30: Bumper Roller Assembly 9258401

    Bumper Roller Assembly Item .Q t y Description Part # Anchoring Pin 9636000 HHCS 5/16"-18x 1-1/4" 7727525 Washer Flat 5/16" 7962254 Bumper Roller Bearing 4070110 Bumper Roller Assembly 9258401 Bumper Roller Axle 9253962 413 Hopper Weldment 9980400 Note: Right and Left Sides are assembled identically.

  • Page 31: Boggie Wheel Assembly 9104006

    Boggie Wheel Assembly Instl. Item Q ty . Description Part # Pg.# Beetle Weld LH 9980001 Beetle Weld RH 9980000 Hex Nut 5/8-11 7561294 Bolt 5/8-11x2 7721755 Washer Flat 5/8 " 7956294 Washer Lock 5/8" 7962294 Axle-Boggie 9763420 Hex Nut 1/2"-13 self locking 7571278 Bolt 1/2"-13x3 7721660...
  • Page 32 Boggie Wheel Assembly, Pneumatic Item .Q t y Description Part # Pg.# Boggie Weldment 9104010 Axle Pneumatic 9253972 Bearing Retainer 9253908 Hex Jam Nut 1" 7566342 Pneumatic Wheel 4889010/9990031 Hex Jam Nut 1" 9955413 Washer Lock 7962294 Bolt 5/8"-11x1 HHCS 7721749 Note: Right and Left sides are identical.
  • Page 33 Boggie Wheel Assembly, Hard Tires Item Description P a r t # Boggie Weldment 9104010 Washer Flat1-1/4" 7958374 Solid Tire w/Bearing 4889011 Collar Shaft 1-1/4" 4195111 Axle, Solid Wheels 9253961 Washer Lock 7962294 Bolt 5/8"-1 1x1 HHCS 7721749 Note: Right and Left sides are identical...

  • Page 34: Towarm Assembly 9255205

    Towarm Assembly 2 3 4 Item .Q t y Description Part # Pg.# Cotter Key 7636625 Nut Castle 1"-14 7563343 Washer Hardened 7976700 Bolt 3/8"-16x 1" 7721563 Washer Lock 3/8" 7962262 Hex Nut 3/8"-16 7561262 Bolt 3/8"-16x 1" 7721563 Washer Lock 3/8" 7962262 Washer Fender 3/8"...
  • Page 35 Towarm Assembly Item Description P a r t # 1/2" Retaining Pin, Towarm Adjustment 7636510 100mm Internal Retaining Ring 7696100 Wheel Roller Bearing 4070300 Rim Roller Tire For Ball Bearing 9278711 Washer Towarm 3/8" 9955001 Washer Lock 3/8" 7962262 Bolt 3/8"-16x 1" 7739567 Shaft Roller MTG Towarm LH 9242805...

  • Page 36: Screed Lift Bracket Assembly 9136200

    Screed Lift Bracket Assembly Item .Q t y Description Part # 413 Hopper Weldment 9980400 Screed Lift Bracket 9136200 Screed Pin Arm Hook-Up 9636002 Anchoring Pin 9636000 HHCS 5/16"-18x1-1/4" 7721525 Washer Flat 5/16" 7962254 Top Anchor Pin, Wing Cylinder 9636102 Screed Lift Cylinder 3220342 Screed Lift Arm...

  • Page 37: Tailgate Hook Weldment 9475000

    Tailgate Hook Weldment Item Qt. y . Description Part # Pg.# Hook Tailgate 9475000 Rubber Grip 5449413 Center Chain 9268400 Chain 18" 9268300 Side Chain 9268200 Hex Nut 3/4"-10 7571310 Bolt 3/4"-10x 2-1/2" 7725799 Screed Lift Arm 9029400 Note: Right and Left sides are identical...

  • Page 38: Hopper Wing Assembly

    Wing Assembly Item Qty. Description Part # P g.# 4 1 4 Wing RH 9985411 414 Wing LH (Not Shown) 9985412 4 1 4 Wing Pin (Not Shown) Clevis Pin 1/2"x 1" 7636400 Wing Cylinder 3220340 Cylinder Pin 1" 7636470 414 Hopper Weldment 9980400 Bulkhead Weld RH...

  • Page 39: Asphalt Splash Guard 9456001

    Asphalt Splash Guard Item Qty. Description Part # 9456001 Asphalt Splash Guard LH Asphalt Splash Guard RH 9456002 414 Hopper Weldment 9980400...

  • Page 40: 413 Hopper Weldment 9980400

    413 Hopper Weldment Item .Q t y Description Part # Pg.# 414 Hopper Weldment 9980400 Hopper Front Support Brace 9134010 Gate Cylinder Anchor 9021040 Gate LH 9245213 Gate RH 9124214 Key- 413 Hopper 9515375 Gate Cylinder LH Gate Cylinder RH...

  • Page 41: Hydraulic Tank Assembly 9871108

    Hydrualic Tank Assembly Item Description Part # Hex Nut 1/4"-20 7561246 Washer Lock 1/4" 7962246 Cover Plate,Hydraulic Tank 9208805 Gasket Hydraulic Tank 9208802 Hydraulic Tank Weldment 9871106 Closed Nipple 3/4" 3420752 Filter 3284075 Return Drain Manifold 9539413 Hydraulic Fitting Adaptor 12MOR-12MP 3303555 Hydraulic Fitting EL90 8MJ-8MOR 3340415...

  • Page 42: Diesel Tank Assembly 9871113

    Diesel Tank Assembly Item .Q t y Description Part # Diesel Tank Weldment 9871110 Gasket, Hydraulic & Diesel Tanks 9208802 Hex Nut 1/4"-20 7561246 Washer Lock 1/4", Med. 7962246 Cover Plate, Hydraulic & Diesel Tanks 9208805...

  • Page 43: Valve Assembly, 400 Gate Control 9150102

    Valve Assembly,400 Gate Control Item Q t y Description Part # Adjustable Valve Needle w/Knob 3939200 Valve Body for Gate Control 9105101 Fitting Hydraulic Adaptor 6MJFO-6MOR 3300344...

  • Page 44: Screed Screw Assembly

    Screed Screw Assembly **Models 213 and 313 only** Item Qty. Description Part# Depth Adjustment Crank 9225412 Roll Pin 3/8" x 1-1/2" 7636567 413 Hopper Weldment 9980400 2 pc. Collar 1.25 1195400 Depth Adjustment Screw 9225215 72mm Screed Screw Housing 9493090 Bearing, 1-1/4"...

  • Page 45: Screed Assembly

    Screed Assemblies Item Description Pg.# Screed Weldment Wear Plates (Not Shown) Screed Back Assembly-Inside Screed Back Assembly-Outside Screed Crown Adjustment Assembly Screed Burner Assembly Blade Assembly 46-47 Auger Assembly...

  • Page 46: Screed Weldment

    Screed Weldment Assembly Item Description Part # Pg.# Screed Weldment LH 9980110 Screed Weldment RH 9980111 Replaceable Screed Nose 9557114 Front Spanner Plate 9283040 Screed Tube Flange 9437100 Guide Tube Retaining Ring (not shown) 7698000 HHCS G5P 5/8"-11 x 7" 7721775 Washer Flat 5/8"...

  • Page 47: Wear Plates (Not Shown)

    Screed Wear Plates Item Description Pg.# Part # Wear Plate 9646000 Screed Extention Wear Plate LH 9646006 Screed Extention Wear Plate RH (not shown) 9646007 Shim Wear Plate 9773015...

  • Page 48: Screed Back Assembly-Inside

    Screed Back Assembly - Inside Item Qty D scription Part # Pg.# Tube Guide LH 9458000 Grease Zerk 5997330 1/8"-27 WPT Long 5997332 Grease Zerk 1/8"-27 Female WPT 9273200 Extention-Grease Zerk 3220124 Screed Extention Cylinder 9771000 Heat Shield Assembly 9771002 Heat Shield Outer 9263501 Heat Shield Spacers...

  • Page 49: Screed Back Assembly-Outside

    Screed Back Assembly - Outside Item Description Pg.# Part # Burner Cover LH 9269156 Burner Cover RH 9269155 Screed Hose Trough w/ Bulkheads 9906510 Burner Hold-down 9474402 Screed Hose Cover 9216420 NOTE: Left and Right Hand Assemblies Are Identical.

  • Page 50: Screed Crown Adjustment Assembly

    Screed Crown Adjustment Assembly Screed Burner Assembly Item Description Part # Pg.# Center Divider Spacer 9791807 Scale Indicator 9218554 Screed Scale Adjusting Rod 9712002 Scale Indicator 9218857 Spring - Ratchet Lever 4793548 Tie Rod End ES330 RH 5251330 Tie Rod End ES330 LH 5251331 Rubber Grip For Crown Jack 5449813...

  • Page 51: Blade Assembly

    Blade Assembly Item Description Part # Screed Extention Clamp LH 9183055 9093032 Screed Extention Blade LH 9093033 Screed Extention Blade RH (not shown) 9773030 Shim Screed Extention Clamp 9557015 Standard Screed Extention Nose Double Nut Special 9577000 NOTE: Left and Right Hand Assemblies Are Identical.
  • Page 52 Blade Assembly Item Description Part # Screed Extention Tube-Top LH 9907113 Screed Extention Tube-Bottom LH 9907112 9093300 Bolt-Up End Blade LH 9093301 Bolt-Up End Blade RH (not shown) Standard Screed Ext. End LH 9250011 Standard Screed Ext. End RH (not shown) 9250012 Auger Motor 3549752...

  • Page 53: Auger Assembly

    Auger Assembly Item Description Part # Bearing w/ Collar 4070200 Flange 4437081 CARR G5P 1/2"-13 x 1-1/2 7109648 CARR G5P 1/2"-13 x 1-1/2 7109652 Hex Nut 1/2-13 7561278 Auger 8" LH 9035001 Auger 8" RH 9035002 Universal Joint LH 9512010 Universal Joint RH 9512010 Roll Pin 3/8"...

  • Page 54: Electrical

    Electrical Scheme MOTOR AMPS SOL 1 MOTOR STARTER SOL 2 PUMP MOTOR MOTOR KILL WIRE START GROUND TO KILL PUMP START OOOX FUSE 1 15 AMP ENGINE OOXX FUSE 2 15 AMP PUMP XOXO STOP KEY SWITCH HOUR METER DIESEL SPRAY PUMP LH CONTROL PANEL RH CONTROL PANEL...
  • Page 55 Electrical Diagram...

  • Page 56: Hydraulic System

    Hydraulic Schematic...
  • Page 57 PUMP HOSES AND CONNECTORS ITEM PA R T N O . DE S C R I P T I O N Q T Y . 33 4 0 3 4 5 FT G , H Y D E L 9 0 6 MJ-6MOR 33 9 3 3 4 5 FT G , H Y D T E E 6 M J-6MJ-6FJS 33 2 1 3 6 0...
  • Page 59 DRAIN HOSES AND CONNECTORS ITEM PA R T N O . DE S C R I P T I O N Q T Y . 33 4 0 3 4 5 FT G , H Y D E L 9 0 6 MJ-6MOR 33 0 0 4 1 5 FT G , H Y D A D A P T ER 8MJ-8MOR 33 0 0 4 4 0...
  • Page 61 RH CONTROL VALVE HOSES AND CONNECTORS ITEM PA R T N O . DE S C R I P T I O N QT Y . 33 4 4 3 4 5 FT G , H Y D E L 9 0 L L 6MJ-6MOR 33 4 0 3 4 5 FT G , H Y D E L 9 0 6 MJ-6MOR 33 2 6 3 4 5...
  • Page 62 RH SCREW MOTOR TO LH CONTROL...
  • Page 63 LH CONTROL VALVE HOSES AND CONNECTORS ITEM PA R T N O . D E S C R I P T I O N QT Y . 33 4 4 3 4 5 FT G , H Y D E L 9 0 L L 6MJ-6MOR 33 4 0 3 4 5 FT G , H Y D E L 9 0 6 MJ-6MOR 33 2 6 3 4 5...
  • Page 64 LH SCREW MOTOR...
  • Page 65 AUGER DRIVE HOSES AND CONNECTORS ITEM PA R T N O . D E S C R I P T I O N QT Y . 33 4 4 3 4 5 FT G , H Y D E L 9 0 L L 6MJ-6MOR 33 4 0 4 5 0 FT G , H Y D E L 9 0 8 MJ-10MOR FORGED 33 2 6 3 4 5...
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  • Page 124 WARRANTY JMG EQUIPMENT COMPANY’S EQUIPMENT IS WARRANTED FOR A PERIOD OF SIX (6) MONTHS FROM “IN SERVICE DATE” ESTABLISHED BY THE “WARRANTY REGISTRATION FORM” COMPLETED, SIGNED A ND FILED WITH JMG EQUIPMENT COMPANY WHEN THE UNIT IS INITIALLY PLACED IN SERVICE. FA ILURE TO TRANSMIT TO JMG EQUIPMENT COMPANY THE COMPLETED AND SIGNED WARRANTY REGISTRATION FORM WITHIN 10 DAYS OF PLACING THE EQUIPMENT IN SERVICE WILL DISQUALIFY THIS WARRANTY ON THE EQUIPMENT.

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Pavmaster 414

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