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Horizon Fitness HYDROFILL User Manual page 2

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Insert the HYDROSTIK into the cartridge port. Use one hand to hold the HYDROFILL, and with the other
3.
hand, fully insert the HYDROSTIK cartridge by turning it clockwise into the cartridge port. Check and
Fig. E
Once the cartridge is inserted, the LED indicator light on the front of the unit switches from green to red
4.
(Fig. G). Your HYDROSTIK cartridge is now being filled with hydrogen. When the indicator light turns green,
the HYDROSTIK cartridge is fully charged (Fig. H). Disconnect the cartridge cover, then the cartridge from
The LED turns red
Fig. G
5.
Once the procedure is completed, switch off the HYDROFILL and disconnect it from the AC. If more
cartridges need to be charged, repeat steps 3-5.
USEFUL INFORMATION / MAINTENANCE:
Clean the water and waste water tanks, then close the tank cover.
contents of the system recovery pouch (c) into the water tank allowing it to mix with the water
Allow the HYDROFILL to charge the cartridge for more than 1
hour. The contents of the pouch will help to improve the performance of the HYDROFILL.
If the LED light alternates red for 1 second and off for 1 second, check the water level of the water
tank and waste water tank. Either add water to the water tank or remove water from the waste water
second and off for 3 seconds, while the hydrogen generating efficiency is lower.
TROUBLESHOOTING
1.
2.
smooth and the HYDROSTIK is fully inserted into the thread.
SOLUTION (c): Remove and re-connect the AC-DC adapter.
Fig. F
The LED turns green
Fig. H
3.
SOLUTION (b): Connect the cartridge to the MiniPak to see if the canister is charged.
4.
The LED light alternates between red for 1 second and power off
for 3 seconds.
SOLUTION (a): Make sure the water temperature in the water
tank is between 20°C and 65°C.
pouch (c) into the water tank allowing it to mix with the water
charge the cartridge for more than 1 hour. The powder
contained inside will help to improve the performance of the
electrolyzer (see
I).
Fig.
The LED light alternates between red for 1 second and
5.
power off for 1 second.
SOLUTION: Check the water level of the water tank and
waste water tank is correct. Either add water to the
water tank or remove water from the waste water tank
as required (see
J).
Fig.
6.
The LED light is red for 1 second and green for 1 second alternately.
SOLUTION (a): Remove and re-connect the AC-DC adapter.
SOLUTION (b): Contact customer services at support@horizonfuelcell.com
7.
SOLUTION (a):
allowing it to mix with the water and have the system charging the cartridge for more than 1hour. The contents
of the pouch will help to improve the performance of the HYDROFILL.
* There is a quick way to check the volume of hydrogen inside the cansiter is to weigh the HYDROSTIK before and
If you experience any other problems, please contact support@horizonfuelcell.com for help.
FREQUENTLY ASKED QUESTIONS:
How is hydrogen stored?
Q:
A:
The hydrogen is stored in small cartridges (HYDROSTIK) at low pressure. When refueling, hydrogen gas is sent
at high pressure into the cartridge, and the gas is adsorbed onto the surface area of a special metal alloy which
is contained inside the cartridges, becoming a solid (hydride). This is the safest form of hydrogen storage since
it is not stored at high pressure. When connected to the fuel cell, the small hydrogen tanks slowly releases
hydrogen using a heat exchange process with the ambient temperature.
Q:
A:
All you need to do is add water into the tank, connect the AC-DC adapter and the empty HYDROSTIK cartridge.
The HYDROFILL will split oxygen and hydrogen from water, sending hydrogen into your HYDROSTIK cartridge. It
will take 4-6 hours to fully fill a HYDROSTIK Cartridge.
Q:
What is the purity level for hydrogen produced by the HYDROFILL?
A:
The purity of hydrogen produced by the HYDROFILL is 99.9% under room temperature. The metal hydrides
contained in the cartridges first adsorb hydrogen, then releases it at a high purity (99.999%) into the fuel cell.
Q:
What is the system recovery pouch and what does it contain?
A:
The powder contained inside the system recovery pouch is apple acid. Metal ions will strongly affect and
consume.
Is it possible to produce renewable hydrogen fuel using solar or wind power?
Q:
A:
Yes. The HYDROFILL uses a DC power input and a solar power accessory can be adapted to the HYDROFILL to
3
HydroFill_UM_DRAFT_EN
. Allow the HYDROFILL to
Waste water tank
Recovery
powder
Fig. I
Water tank
Fig. J
4

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