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Rev: 9/2019
217 Sterner Mill Road
Trevose, PA 19053 U.S.A.
P: 215-355-8400
F: 215-355-1789
www.ThermalInstrument.com
Info@ThermalInstrument.com
OPERATIONS & INSTALLATION MANUAL
CUSTOMER ORDER DETAILS
CUSTOMER NAME:
CUSTOMER PO#:
SERIAL NUMBER:
MODEL DESCRIPTION:
APPLICATION SERVICE:
LINE SIZE:
POWER:
OUTPUT: 4-20 MADC
Congratulations and thank you for your purchase of a Thermal Instrument Company mass flow meter system.
Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com
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Summary of Contents for Thermal Instrument Co. 9500P
- Page 1 Rev: 9/2019 217 Sterner Mill Road Trevose, PA 19053 U.S.A. P: 215-355-8400 F: 215-355-1789 www.ThermalInstrument.com Info@ThermalInstrument.com OPERATIONS & INSTALLATION MANUAL CUSTOMER ORDER DETAILS CUSTOMER NAME: CUSTOMER PO#: SERIAL NUMBER: MODEL DESCRIPTION: APPLICATION SERVICE: LINE SIZE: POWER: OUTPUT: 4-20 MADC Congratulations and thank you for your purchase of a Thermal Instrument Company mass flow meter system. Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
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Page 2: Table Of Contents
Rev: 9/2019 MODEL 9500P FLOW TRANSMITTER WITH INSERTION OR IN-LINE STYLE FLOW TRANSDUCER PAGE Flow Meter Selection ..………………………………………………………………….. 3 Field Wiring Diagram ..…………………………………………………………………… 4 Outline Dimensions ..…………………………………………………………………….. 5 Flow Curves & Calibration ..…………………………………………………………… 6 Spec Sheet—Meter Configuration Page Introduction ..……………………… 7 Guidelines &... -
Page 3: 1A.2 Flow Meter Selection
Rev: 9/2019 1A.2 Flow Meter Selection TRANSMITTER / ELECTRONICS LOCATION: Model #: Integral Remote DISPLAY TYPE None Flow Rate Flow Rate & Totalizer OUTPUT SIGNAL(S): 4-20 mADC Flow Rate 4-20 mADC Temperature HART Communication - 24 VDC Internal Power - 24 VDC External Power Modbus RS 485 (Included Flash Drive &... -
Page 4: Field Wiring Diagram
Rev: 9/2019 1A.3 Wiring Diagrams Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... -
Page 5: Outline Dimensions
Rev: 9/2019 Specific Outline Dimensions Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... -
Page 6: Flow Curves & Calibration
Rev: 9/2019 All Flow Curves & Calibration Spec Sheet Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... -
Page 7: Spec Sheet-Meter Configuration
Rev: 9/2019 Introduction Preface These instructions contain all of the information that you will require for using this flow meter from Thermal Instrument Company. These instructions are aimed at people mechanically installing the flow meter, connecting it electrically, configuring the parameters and commissioning it as well as service and maintenance engineers. -
Page 8: Guidelines & Precautions
Rev: 9/2019 2.0 General Guidelines & Precautions Receiving / Inspection - Unpack carefully and inspect overall condition - Check the packing list to compare what you received is all there If the above items are fine, then move on to the next section, otherwise contact our customer support group at (215) 355-8400 and provide us with purchase order number or serial number of the flow meter. - Page 9 Gently lift the cover from the 9500P electronic assembly and place it in a safe location where dirt cannot get inside or, if the display option has been selected, where dirt can get on the inside of the viewing window.
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Page 10: Installation
Rev: 9/2019 2.1 Installation / Mounting of Flow Meter Verify the Dimensions of the Flow Meter against your process connection and piping. The Thermal Instrument Company Model 62-9 insertion probe has a variety of process mounting connections, from MNPT to welded flange, The insertion probe commonly comes with an adjustable mechanical connection which can be tightened down for permanent mounting. - Page 11 Rev: 9/2019 2.1 Installation/Mounting Continued Compression fitting Mounting Continued C. Adjust the probe so that the flats of the mechanical process gland are parallel with the flow and that the indexing arrow is also in the direction of the flow path. D.
- Page 12 Installation/Mounting Continued 2.2 9500P Integral Electronics Design The Model 9500P transmitter / electronics is available as an integral design. The integral design features the transmitter / electronics mounted atop the insertion or in-line flow style sensors. 2.3 9500P Remote Electronics Design...
- Page 13 / compact transmitter and / or remote junction enclosure and remote mounted transmitter / electronics. Thermal Instrument Company is not responsible for any 9500P transmitter, junction enclosure, or external equipment damage due to negligence on improper sealing of any conduits going to the enclosures or the enclosure covers not being secured with the O-ring gasket on the base of the transmitter / electronics.
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Page 14: Insertion Probe Install Guide
Rev: 9/2019 Recommended Insertion Probe Installation Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... - Page 15 Rev: 9/2019 Recommended Insertion Probe Installation (cont.) Recommended installation when customer process is known to have significant moisture in the pipe. Significant moisture is characterized by the presence of water droplets contacting the flow sensor. Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
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Page 16: Operation & Info
Additionally, some method of temperature compensation must be performed on the signal. Electronics Transmitter The transmitter / electronics used with the majority of the flow transducers is the 9500P. This electronics has a series of printed circuit boards with interconnectivity. The mass flow measurement and functionality of the design is accomplished on the Bridge Voltage Control Board shown in Figure 3 on page 17. - Page 17 Rev: 9/2019 3.0 Transmitter Information & Wiring 3.2 Input Power and Output Signals 24 VDC (22 volts DC min, 30 volts DC max) - As shown on the Field Wiring Drawing No. TIC-436-2, (Page 4) the positive line is connected to Terminal Block 1, point 1 at the top. The negative line is connected to point 2 and the earth line (when used) is connected to point 3.
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Page 18: Totalizer Reset
Rev: 9/2019 3.0 Transmitter Information & Wiring To Reset Totalizer Display to “0”. Press and hold the black push button (See 3.3 Continued Operation Figure 3 on Page 19) labeled (SW4) in for 5 seconds until display Electronics Unit Field Service Details flashes. -
Page 19: Block Diagram/Power Board
Rev: 9/2019 Figures for Electrical Diagrams from Previous Page Figure 2 - Block Diagram Figure 3 - Two Field Wiring Boards Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... -
Page 20: General Precautions
Rev: 9/2019 General Precautions Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... - Page 21 Rev: 9/2019 General Precautions Continued Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 22 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 23 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 24 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 25 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 26 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 27 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
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Page 28: Instrument Housing
Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com... - Page 29 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 30 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 31 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
- Page 32 Rev: 9/2019 Enclosure Terminations and Seals Thermal Instrument Company (215) 355-8400 info@thermalinstrument.com...
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Page 33: Field Calibration
Rev: 9/2019 Field Calibration Check Procedure for 9500P Electronics The 9500P electronic signal conditioner output can be checked by simulating the voltage output of the Flow sensor with an exter- nal DC voltage source. Turn off power to flow meter. -
Page 34: Troubleshooting
Rev: 9/2019 Troubleshooting Troubleshooting of a malfunctioning flow meter is a process of isolating the particular circuit area which is out of range and then finding the components causing the failure. Before looking into the possible circuit problems it will be profitable in most cases to first determine that the problem is NOT internal to the electronics. - Page 35 To measure the sensors, you will need to disconnect the terminal strip at the flow element (if you have a re- mote 9500P electronics only) to remove external voltages and resistances. On the 9500P electronics there are six metal pins on the circuit board that the sensors are connected to labeled “A, B, B1, C1, C, and D”.
- Page 36 Rev: 9/2019 Troubleshooting—Continued The below steps should be followed if you have Remote 9500P Electronic Transmitter Having eliminated external failure causes, check the following: 1. Check the flow element power supply voltage and its polarity from the remote electronics to the flow element.
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Page 37: Spare Parts
Rev: 9/2019 Summary If you have any questions at all for Thermal Instrument Company, please do not hesitate to contact us at (215) 355-8400. Spare Parts List: 110/220 VAC Fuse They are readily available from Digi-Key (1-800-344-4539) as Part Number WK4041BK-ND or any other electronic supplier handling Wickmann TR5 Sub-Miniature Fuses (UL 248-14) or equiva- lent.
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