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Summary of Contents for Schmalz FQE Series
- Page 1 Gripping System FQE Assembly Instructions WWW.SCHMALZ.COM EN-US · 30.30.01.02497 · 00 · 08/20...
- Page 2 Published by © J. Schmalz GmbH, 08/20 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important Information ........................... 5 1.1 Warranty and Liability ........................... 5 1.2 The technical documentation is part of the product ................ 5 1.3 Note on Using this Document ....................... 5 1.4 Warnings in this document........................ 6 1.5 Symbol.............................. 6 1.6 Type Plate ............................... - Page 4 Contents 9 Troubleshooting............................ 32 9.1 Safety .............................. 32 9.2 Faults, Causes, Solutions ........................ 32 10 Maintenance.............................. 34 10.1 Safety .............................. 34 10.2 Maintenance Schedule......................... 34 10.3 Cleaning the Gripper.......................... 35 10.4 Removing the Ejector Module...................... 36 10.5 Disassembling and Cleaning the Silencer Inserts................ 37 10.6 Removing the Sealing/Suction Plate ....................
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Page 5: Important Information
ð Failure to follow the instructions in these Assembly instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz Service at: www.schmalz.com/services... -
Page 6: Warnings In This Document
Product service number • Order number • QR code – access to the Schmalz app 4 Please specify all the information above when ordering replacement parts, making warranty claims or for any other inquiries. 1.7 Other Applicable Documents Depending on the configuration of the gripper FQE, the following operating instructions must also be ob- served: •... -
Page 7: Fundamental Safety Instructions
The maximum lift capacity must not be exceeded (> See ch. Technical Data). 2.2 Non-Intended Use Schmalz accepts no liability for damage caused by the use of the gripper for purposes other than those described under Intended Use. Non-intended use includes the following: •... -
Page 8: Environmental And Operating Conditions
4 Do not pick up liquids or bulk materials. 4 Observe the vacuum display. 4 If the suction of liquids cannot be avoided, use a water separator (contact Schmalz ser- vice). The gripping system must be operated only under the following conditions: •... -
Page 9: Personal Protective Equipment
• Safety features must not be disabled under any circumstances. Schmalz assumes no liability for consequences of modifications over which it has no control. 2.8 Responsibility of the Integrator The integrator is obligated to perform a risk assessment for the environmental conditions at the installa- tion location. -
Page 10: Product Description
Product Description 3 Product Description 3.1 Description of the Gripper Gripping systems use a vacuum to lift defined products. One or more workpieces of different sizes can be lifted. The gripping system achieves its maximum load-bearing capacity when all the suction cups or the sealing foam are placed on an airtight workpiece with a smooth surface. - Page 11 Product Description 3.2 FQE ... M The gripper is supplied by an external vacuum. The connections for measuring the vacuum and for exter- nal blow-off are available for optional use. 1/2" vacuum connection 1/4" vacuum connection 1/8" vacuum measurement connection M5 blow-off pulse connection Mechanical connection, Mechanical connection, 2x 1/4"...
- Page 12 Product Description 3.3 FQE ... Xb Depending on the configuration, the gripper is equipped with one to three vacuum generators (SEP noz- zles). The connections for measuring the vacuum and for an external blow-off pulse are available for op- tional use. 4.1 2 1/4"...
- Page 13 Product Description 3.4 FQE ... Xc Depending on the configuration, the gripper is equipped with one to three vacuum generators (SEP noz- zles). The connections for measuring the vacuum and for an external blow-off pulse are available for op- tional use. “Suction” and “blow-off” can be controlled via the integrated valves. 7 1.2 1/4"...
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Page 14: Fqe
Technical Data 4 Technical Data 4.1 General Parameters Parameter Gripper type Unit FQE ... M FQE ... Xb FQE ... Xc Number of suction points Based on the configuration – see order confirmation Operating pressure 3.0 – 6.0 Maximum degree of evacua- 90*** tion (at opt. input pressure) (gripper size of 120x60 mm, 2 vacuum mod- ules) (gripper size of 220x80 and 300x130 mm,... - Page 15 Technical Data EN-US · 30.30.01.02497 · 00 · 08/20 15 / 48...
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Page 16: Dimensions
Technical Data 4.2 Dimensions FQE 120x60, 120.1 75.7 1/8" — — — sealing foam FQE 120x60, 120.1 76.3 31.3 1/8" — — — screw-in suc- tion cup FQE 120x60, 120.1 69.3 24.3 1/8" — — — plug-in suc- tion cup FQE 220x80, 220.5 80.5 1/4"... - Page 17 Technical Data FQE 220x80, 220.5 80.5 91.3 115.3 31.3 1/4" 27.5° — screw-in suc- tion cup FQE 220x80, 220.5 80.5 84.3 108.3 24.3 1/4" 27.5° — plug-in suc- tion cup FQE 300x130, 220.5 80.5 1/4" 27.5° — sealing foam FQE 300x130, 220.5 80.5 91.3...
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Page 18: Circuit Diagram For Valves (Version Fqe
Technical Data 4.4 Circuit Diagram for Valves (Version FQE ... Xc) Saugen Ablegen Ruhestellung Schaltzustand Ventil "Saugen" Schaltzustand Ventil "Abblasen" 4.5 Display Elements (Version FQE ... Xc) With the gripper version FQE ... Xc, the “suction” and “blow-off” process states are each assigned an LED. 18 / 48 EN-US ·... - Page 19 Technical Data Item Meaning State Description Suction LED Lit up “Suction” OFF “Suction” ON (trans- port workpiece) Blow-off LED Lit up “Blow-off” ON (deposit workpiece) “Blow-off” OFF EN-US · 30.30.01.02497 · 00 · 08/20 19 / 48...
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Page 20: Transport And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 5.2 Reusing the Packaging The product is delivered in cardboard packaging. The packaging should be reused to safely transport the product at a later stage. -
Page 21: Installation
Installation 6 Installation 6.1 Installation Instructions CAUTION Improper installation or maintenance Personal injury or damage to property 4 Prior to installation and before maintenance work, the product must be disconnected from the power supply, depressurized (vented to the atmosphere) and secured against unauthorized restart. - Page 22 • Depending on the version, the connection elements have a connection thread of 1/8", 1/4" and 1/2" that allows them to be adapted to the Schmalz spring plunger. • The connection and adapter plates are supplied with the screws required for mounting.
- Page 23 Installation Notes on the adapter plate Senkung 1. The adapter plate is used only in combination with the 220x80 and 300x130 gripper sizes 2. The boreholes on the adapter plate are sunken on one side. With the 220x80 gripper size, the adapter plates must be set onto the connecting plates such that the sunken side is pointing downwards (towards the gripper;...
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Page 24: Electrical Connection
Installation 6.3 Electrical Connection DANGER Electric shock from touching live components Serious injury or death! 4 Make sure that the electrical components are not live before installation, maintenance and troubleshooting. 4 Switch off the mains switch and secure against unauthorized restart. The gripper types FQE ... - Page 25 Installation NPN version: M12 connector Litz wire Function color Brown 24 V White Blow-off valve “On” Blue Not used Black Suction valve “Off” Gray Not used EN-US · 30.30.01.02497 · 00 · 08/20 25 / 48...
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Page 26: Pneumatic Connection
Installation 6.4 Pneumatic connection 1. Shorten the hoses and pipelines as much as possible. 2. Keep hose lines free of bends and crimps. 3. Lay hose lines in such a way that they do not rub. Ensure that the hose lines have the appropriate dimensions. CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury... - Page 27 Installation 1/2" vacuum connection 1/4" vacuum connection 1/4" compressed air connection 1/8" compressed air connection 1/8" vacuum measurement connection M5" blow-off pulse connection EN-US · 30.30.01.02497 · 00 · 08/20 27 / 48...
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Page 28: Start Of Operations
Start of Operations 7 Start of Operations 7.1 Personnel Qualification Unqualified personnel cannot recognize dangers and are therefore exposed to higher risks! 1. Only instruct qualified personnel to perform the tasks described in these operating instructions. 2. The product may only be operated by persons who have undergone appropriate training. 3. - Page 29 Start of Operations CAUTION Risk of crushing if the suction cup is abruptly attached to a workpiece 4 Do not place any body parts between the suction cup and the workpiece Handling procedure 1. Placement of the gripper on the workpiece Druckluft –...
- Page 30 Start of Operations Druckluft Vakuum FQE M FQE M Ansaugen FQE M Ablegen Use an external blow-off pulse to deposit work- pieces more quickly. 30 / 48 EN-US · 30.30.01.02497 · 00 · 08/20...
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Page 31: Operation
Operation 8 Operation 8.1 Preparations 4 The product must be operated only by persons who have undergone appropriate training. To avoid injury, always use appropriate protective equipment that is suitable for the situation. The protec- tive equipment must meet the following standards: •... -
Page 32: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation. CAUTION Improper installation or maintenance Personal injury or damage to property... - Page 33 Electrical control is not working Check connections. Input signals cor- The activation of rect? the valves does Solenoid valve is defective Please contact the J.Schmalz GmbH cus- not work tomer service team EN-US · 30.30.01.02497 · 00 · 08/20 33 / 48...
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Page 34: Maintenance
10.2 Maintenance Schedule Schmalz stipulates the following checks and check intervals. The operator must comply with the legal regulations and safety regulations applicable at the location of use. These intervals apply to single-shift operation. For heavier use, such as multi-shift operation, the intervals must be shortened accordingly. -
Page 35: Cleaning The Gripper
Maintenance Maintenance task Daily Weekly Monthly Every six Yearly months Check the legibility of the type plate and clean it if necessary. The operating instructions are avail- able, legible, and can be accessed by personnel. Check the general condition of the de- vice. -
Page 36: Removing The Ejector Module
Maintenance 10.4 Removing the Ejector Module The following disassembly steps apply to all sizes of the versions FQE ... Xb / Xc. 4 Unscrew the fastening screws 4 Remove the silencer cap 1. Pull out the ejector module (2 or 3 pieces) 2. -
Page 37: Disassembling And Cleaning The Silencer Inserts
Maintenance 10.5 Disassembling and Cleaning the Silencer Inserts The following steps apply to all sizes of the versions FQE ... Xb / Xc 4 Depending on the version, remove the one to four silencer sections from the silencer cap The silencer sections can be cleaned with a soft brush. EN-US ·... -
Page 38: Removing The Sealing/Suction Plate
Maintenance 10.6 Removing the Sealing/Suction Plate The following steps apply to all sizes of the versions FQE ... Xb / Xc Screw Suction plate with screw-in suction cups Suction plate with plug-in suction cups Sealing plate (foam) 10.7 Replacing the Sealing Plate (Foam) The following steps apply to all sizes with a sealing plate 1. -
Page 39: Replacing Screw-In Suction Cups
Maintenance 10.8 Replacing Screw-in Suction Cups Screw-in suction cups can be replaced in two ways: • Replace the entire screw-in suction cup (1) by unscrewing it in the mounting plate • Replace the suction cup (2) by removing it from the suction cup connection nipple. If necessary, the flow restrictor (3) can also be replaced in both versions. -
Page 40: Replacing Plug-In Suction Cups
Maintenance 10.9 Replacing Plug-in Suction Cups The plug-in suction cup is destroyed while removing it 1. Plug the plug-in suction cup into the mounting plate from below 2. Plug the flow restrictor into the plug-in suction cup from above 40 / 48 EN-US ·... -
Page 41: Accessories, Spare Parts And Wearing Parts
Maintenance 10.10 Accessories, Spare Parts and Wearing Parts Accessories, spare parts and wearing parts can be requested from the Schmalz service team using the or- der number, product key or product service number. General Accessories Designation Part no. Note Connection cable 21.04.06.00295... - Page 42 Maintenance Designation Part no. Note Spring plunger 10.01.02.00571 FSTE, 1/4" external thread, 75 VG (2,400 N) Spring plunger 10.01.02.00763 FSTE-HD, 1/4" external thread, 25 (2,400 N) Spring plunger 10.01.02.00764 FSTE-HD, 1/4" external thread, 50 (2,400 N) Spring plunger 10.01.02.00765 FSTE-HD, 1/4" external thread, 75 (2,400 N) Spring plunger 10.01.02.00875 FSTE-HD, 1/4"...
- Page 43 Maintenance Designation Part no. Description Replace- ment / Wearing part Sealing plate (FQE) 10.01.44.00050 Sealing for suction trough, 300x130 Ejector module 10.02.01.01343 SEP HF 2 06 13 Ejector module 10.02.01.01347 SEP HF 2 13 22 Plug 10.01.44.00061 Instead of ejector module 2-13-22 Silencer insert 10.01.44.00021 for 120x60...
- Page 44 Maintenance Designation Part no. Description Replace- ment / Wearing part Sealing plate 10.01.44.00140 120x60 O10O10F Sealing plate 10.01.44.00058 220x80 O10 Sealing plate 10.01.44.00156 220x80 O20 Sealing plate 10.01.44.00176 220x80 O10O10F Sealing plate 10.01.44.00052 300x130 O10 Sealing plate 10.01.44.00180 300x130 O20 Sealing plate 10.01.44.00189 300x130 O10O10F...
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Page 45: Disposing Of The Product
Disposing of the Product 11 Disposing of the Product Recover the disassembled parts for recycling or reuse (provided no agreement on return or disposal has been made). 1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. EN-US ·... -
Page 46: Ec Conformity
EC Conformity 12 EC Conformity EC declaration of incorporation The manufacturer Schmalz confirms that the gripping system described in these assembly instructions ful- fills the following applicable EC directives: 2006/42/EC Machinery Directive 2011/65/EU RoHs Directive The product specified is solely intended for installation indoors in a complete system. Startup is prohibited until the end product has been declared to comply with the Directive 2006/42/EC. - Page 47 30.30.01.02497 · 00 · 08/20 47 / 48...
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