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VULCAN ADU INFRARED HEATER
FOR CAR BODY SHOP ORIGINAL INSTRUCTION MANUAL
TROLLEY ITEM CHH5404
GENERATOR ITEM CHH5402
CHILLER ITEM CHH5403
CHIEF Automotive Technologies 996 Industrial Drive . Madison, IN 47250
Phone: 800-445-9262 Fax 866-275-0173
DOCUMENT NUMBER:
EMAIL salesorders@chiefautomotive.com
EDITION:
IN20784
ITEM CHH5408
ITEM CHH5409
09 / 29 / 2016
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Summary of Contents for CHIEF Vulcan ADU CHH5404
- Page 1 FOR CAR BODY SHOP ORIGINAL INSTRUCTION MANUAL ITEM CHH5408 TROLLEY ITEM CHH5404 GENERATOR ITEM CHH5402 ITEM CHH5409 CHILLER ITEM CHH5403 CHIEF Automotive Technologies 996 Industrial Drive . Madison, IN 47250 Phone: 800-445-9262 Fax 866-275-0173 EMAIL salesorders@chiefautomotive.com DOCUMENT NUMBER: EDITION: IN20784...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........................3 SYMBOLS USED ..........................3 IDENTIFICATION OF THE MAIN PARTS OF THIS MACHINE ............4 STANDARD ACCESSORIES ......................4 OPTIONS ............................4 TECHNICAL SPECIFICATIONS ......................4 GENERAL DESCRIPTION ......................... 5 SAFETY REQUIREMENTS ........................ 5 INSTALLATION ..........................6 ASSEMBLY ............................ -
Page 3: Introduction
- total or partial failure to comply with instructions; - special events. The content of this manual is the property of CHIEF Automotive Technologies and is protected by copyright. All rights reserved. This manual may not be reproduced, even partially, for uses other than to support the product, subject-matter of this manual, without prior written permission. -
Page 4: Identification Of The Main Parts Of This Machine
IDENTIFICATION OF THE MAIN PARTS OF THIS MACHINE TECHNICAL SPECIFICATIONS Power supply (three-phase) Insulation class IP rating IP21 IP21 IP21 IP21 Chiller cooling system capacity Generator weight Chiller cooling Lamp weight Lamp art. CHH5408 CONNECTION DATA Power cable Length Core section Required distribution system cables / extension cords Total L <= 15 m... -
Page 5: General Description
GENERAL DESCRIPTION While working with this machine, use tinted glasses to reduce glare due to Infrared heating, microprocessor controlled, fully automatic light reflection on heated parts. Wear system, suitable for bodywork applications. work gloves or use special tools when New Vulcan ADU control touch screen with user-friendly handling heated sheets to avoid getting burnt. -
Page 6: Installation
The machine's cooling liquid contains ethylene glycol which is Fill the tank using only a mixture of water and antifreeze liquid for harmful if swallowed and can cause redness and irritation if it car radiators. The antifreeze liquid is necessary for its anti- comes into contact with your eyes. -
Page 7: Work
WORK PROGRAMMING PRELIMINARY CHECKS You can work in the following three ways: Make sure the floor is level, smooth and obstacle-free. While - The manual mode is used when you have to heat a part by moving this machine, any obstacles on the floor could cause the supplying heat in a constant manner to it, without the control wheels to lock and overturn the machine. -
Page 8: Process
IR-LAMP AND CALIBRATOR PROCESS Strictly respect all safety requirements when working. Refer to the control unit manual for the operating information. If necessary, calibrate the lamp's temperature sensor by placing the calibrator on the surface to be processed, press the calibration start key (22) and wait until the screen displays that control unit calibration is finished. -
Page 9: Maintenance
MAINTENANCE The following maintenance operations are to be performed solely by trained personnel, able to perform the specified operations safely. When possible, the machine should be powered off, the power cord unplugged and the compressed air supply disconnected. Warning! After powering off the machine, some of its inner parts remain live for several minutes (power capacitors). -
Page 10: Service And Warranty
15. Refit the quartz glass (11) paying attention not to touch it with your hands. REPLACING THE QUARTZ GLASS LAMP 16. Refit the latch no. 9. Refer to the assembly figure on page 17. 17. Refit the two no. 5 Allen screws of latch no. 9. Power off the machine and electrically disconnect it 18. - Page 11 TECHNICAL DOCUMENTATION DRAWINGS AND TABLES Fig. 1 Dimensions...
- Page 15 Fig. 2 Trolley assembly...
- Page 16 Fig. 3 Replacing the glass and/or lamp...
- Page 17 Fig. 4 Control unit assembly...
- Page 19 Fig. 4 Wiring Diagram...
- Page 22 Chief Automotive Technologies 999 industrial Drive . madison, IN 47250 Phone: 800-445-9262 Fax: 866-275-0173 EMAIL: salesorders@chiefautomotive.com...
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