Summary of Contents for WAMGROUP SILOTOP R03 Series
- Page 1 SILOTOP ® R03 Series SILO VENTING DUST COLLECTORS INSTALLATION OPERATION AND MAINTENANCE Manual No. FIL.100.--.M.EN Issue: A2 Latest Update: June 2012 ORIGINAL INSTRUCTIONS IN ENGLISH...
- Page 2 All the products described in this catalogue are manufactured according to WAMGROUP S.p.A. Quality System procedures. UNI EN ISO 9002 and extended to the latest release of UNI EN ISO 9001, ensures that the entire production process, starting from the processing of the order to the technical service after delivery, is carried out in a controlled manner that guarantees the quality standard of the product.
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Page 3: Table Of Contents
06.12 SILOTOP R03 INDEX FIL.100.--.M.EN Issue: A2 SUMMARY 1.0 GENERAL INFORMATION ........................1 1.1 Scope of the Manual .........................1 1.2 Symbols ............................2 1.3 Glossary and terminology .........................4 ................. 5 1.5 Request for assistance........................6 1.6 Warranty............................6 1.7 Exclusion of responsibility .........................6 2.0 INFORMATION REGARDING SAFETY....................7 2.1 General safety prescriptions ......................7 2.2 Safety prescriptions for transport and handling.................7 2.3 Safety prescriptions for installation ....................8... - Page 4 06.12 SILOTOP R03 INDEX FIL.100.--.M.EN Issue: A2 6.0 INFORMATION REGARDING USE .......................42 6.1 Production start-up..........................42 6.2 Equipment shutdown at the end of the work cycle................42 6.3 Long shutdown of the equipment ....................43 6.4 Reuse..............................43 7.0 INFORMATION REGARDING MAINTENANCE ..................44 7.1 Cleaning the equipment (the machine) ...................44 7.2 Filter element cleaning ........................45 8.0 REPLACEMENT OF PARTS........................46 8.1 Safety recommendations for replacement ..................46...
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Page 5: General Information
SILOTOP R03 06.12 1.0 GENERAL INFORMATION FIL.100.--.M.EN Issue: A2 1.1 Scope of the Manual This Manual has been prepared by the Manufacturer to provide the operating technical information for instal- lation, operation and maintenance of the equipment concerned. The Manual, which is an integral part of the equipment concerned, must be preserved throughout the life of the equipment in a known easily accessible place, available for consultation whenever required. -
Page 6: Symbols
SILOTOP R03 06.12 1.0 GENERAL INFORMATION FIL.100.--.M.EN Issue: A2 1.2 Symbols To highlight certain parts of the text, for purposes of safety, or to indicate important information, certain symbols are used, the meaning of which is described below. It is important to comply with and scrupulously follow the information highlighted by the symbols. sons. - Page 7 06.12 SILOTOP R03 1.0 GENERAL INFORMATION FIL.100.--.M.EN Issue: A2 List of safety and information symbols Symbol Symbol description representation Danger sign: indicates danger of electric shock caused by the presence of powered components inside the junction box or control panel. Obligation: read this Manual before carrying out any action on the equipment con- cerned.
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Page 8: Glossary And Terminology
SILOTOP R03 06.12 1.0 GENERAL INFORMATION FIL.100.--.M.EN Issue: A2 1.3 Glossary and terminology Operator: person appropriately trained and authorized by the Production Manager for setting up the equip- ment concerned and carrying out routine maintenance. Installer: organization with specialized technicians and appropriate equipment for carrying out risk-free instal- lation and extraordinary maintenance. - Page 9 If the ID plate is damaged or is no longer legible (even just one informative element on it) contact the The ID plates shown identify the equipment concerned and its main components. The plates show the reference necessary for operating safety. Year WAMGROUP A) Year of manufacture B) Manufacturer’s name and address TYPE: Serial N0.:...
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Page 10: Request For Assistance
06.12 SILOTOP R03 1.0 GENERAL INFORMATION FIL.100.--.M.EN Issue: A2 1.5 Request for assistance For all technical assistance, contact the Manufacturer’s service network. mation which could be useful for identifying the problem. 1.6 Warranty 1.7 Exclusion of responsibility tions valid at the time of purchase. The Manufacturer shall not accept responsibility for safety of persons or objects and operation failure of the equipment if the loading/unloading operations from trucks, transport, positioning at the site, use, repairs, main- tenance etc. -
Page 11: Information Regarding Safety
SILOTOP R03 06.12 2.0 INFORMATION REGARDING SAFETY FIL.100.--.M.EN Issue: A2 2.1 General safety prescriptions regarding safety. regulations and incorrect or improper use of tools and equipment. adequate preventive measures. The personnel trained for and authorized for the operations has to have the psychological/physical operations assigned to them. -
Page 12: Safety Prescriptions For Installation
06.12 SILOTOP R03 2.0 INFORMATION REGARDING SAFETY FIL.100.--.M.EN Issue: A2 2.3 Safety prescriptions for installation ized persons. 2.4 Safety prescriptions for use and operation ferent from those designed. All unauthorized changes can affect the health of people and the integrity of the equipment. accident prevention standards. - Page 13 06.12 SILOTOP R03 2.0 INFORMATION REGARDING SAFETY FIL.100.--.M.EN Issue: A2 Use the oil and lubricants recommended by the Manufacturer. separation disposal depending on the chemical composition of the various products in compliance foreign bodies (rags, tools etc.) have been left inside the equipment concerned.
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Page 14: Technical Information
06.12 SILOTOP R03 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 3.1 General description of the equipment SILOTOP ® ® The stainless steel body contains vertically mounted POLYPLEAT is integrated in the hinged weather protection cover. POLYPLEAT ® drops back into the silo after an integrated automatic re- SILOTOP ®... -
Page 15: Operating Principle
SILOTOP R03 06.12 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 3.3 Operating principle The dirty air enter the dust collector body (1 Dust drops back into the silo after an automatic reverse air jet cleaning system (3+4+5) has removed it from 3.4 Permitted use ®... -
Page 16: Noise Level
SILOTOP R03 06.12 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 3.6 Noise level The noise level of the SILOTOP ® R03 series dust collector does not exceed the limit of the directive 86/188/ CEE and 89/392/CEE. The measured equivalent continuous A-weighted sound pressure level LAeq is 70.0 dB(A). All readings were taken at 1 metre distance from the equipment at 1.6 metres from ground, with compressed air shots at 6 bar each 28 seconds, using a precision sound level meter. -
Page 17: Overall Dimensions And Technical Features
06.12 SILOTOP R03 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 3.8 Overall dimensions and technical features The information regarding the technical features of the equipment is given in Chapter 10. 3.9 Safety and information signs Respect the signs on the plates. in their original position. -
Page 18: Safety Devices
SILOTOP R03 06.12 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 3.10 Safety devices Access to the inspection hatches is not necessary while using the equipment concerned. Their use represents extraordinary use as they were provided for removing foreign bodies and accumulated material from the equip- ment or for extraordinary maintenance operations. -
Page 19: Residual Risks
06.12 SILOTOP R03 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 In certain dust handling operations, where harmful substances are present, the operator concerned with the routine or extraordinary operations must wear suitable personal protection equipment as indicated on the no- tices present. USE OF WARNING USE OF... - Page 20 06.12 SILOTOP R03 3.0 TECHNICAL INFORMATION FIL.100.--.M.EN Issue: A2 Other hazards OPERATING LEGAL RESIDUAL HAZARD DAMAGE CAUSE SAFETY MEASURES INSTRUC- REFERENCE RISKS TIONS Electricity Electric All interventions on the elec- shock junction tric parts have to be carried caused box was out only by authorized and by direct opened...
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Page 21: Information Regarding Handling And Transport
SILOTOP R03 06.12 4.0 INFORMATION REGARDING HANDLING AND TRANSPORT FIL.100.--.M.EN Issue: A2 WAM s.p.a. CAVEZZO ØB Weight ooden crate 1000 1100 1300 dimension in mm The signs for safe lifting and handling are shown on all packages. A) Fragile: indicates that the package has to be handled and lifted carefully to avoid damage. -
Page 22: Reception Of Goods
06.12 SILOTOP R03 4.0 INFORMATION REGARDING HANDLING AND TRANSPORT FIL.100.--.M.EN Issue: A2 4.2 Reception of goods On receiving the goods, ensure that the type and quantity correspond to the data present on the acknowledge- ment of order. Possible damage has to be immediately communicated in writing in the space provided to this purpose in the waybill. - Page 23 06.12 SILOTOP R03 4.0 INFORMATION REGARDING HANDLING AND TRANSPORT FIL.100.--.M.EN Issue: A2 Lifting the dust collector The dust collector should only be handled and lifted using the eye-bolts provided. Use lifting devices suitable to the weight and dimensions of the dust collector and to the lifting distances concerned. Connect the dust col- lector to the lifting device using shackle and safety hooks;...
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Page 24: Installation And Fixing
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.1 Recommendations for installation The installation operations have to be carried out by a technician specialized in such activities. persons involved in the operations and to those nearby. safety. The specialist technician, authorized by the installer or owner, has to evaluate whether the area has been properly prepared and whether the necessary installation equipment is available (crane, etc.). - Page 25 SILOTOP R03 06.12 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 The equipment supplied is provided with perimeter gasket to be inserted between the dust collector and the bottom ring. Tighten the bolts by applying a tighten torque of 10 Nm. Dust collector body Gasket...
- Page 26 SILOTOP R03 06.12 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 - Spot welding View from “A” - Checking the circularity - Complete the welding...
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Page 27: Installation - Emissions Sampling Kit
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 Open the cover Close the two front openings under the cover using the 2 shaped metal sheets... - Page 28 SILOTOP R03 06.12 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 Assemble the vertical tube for fumes extraction (NOT SUPPLIED BY WAM ® ) by connection to the cylindrical stub pipe shown in the previous Figure...
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Page 29: Electrical Connection
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.4 Electrical connections Connection to the mains has to be carried out by an electrician. Provide mains supply to the equipment concerned according to the compliant current legislation and aged operating conditions. Before carrying out the connection ensure that the mains voltage and frequency correspond to those indicated on the electric motor rating plate. - Page 30 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 Electronic control panel connection 1) POWER SUPPLY VOLTAGE - Works with all the supply voltages from 24V to 260V either in AC or in DC. 2) SUPPLY VOLTAGE AUTO-RECOGNITION - The electronic panel automatically recognises the voltage ap- plied, therefore no settings are necessary for normal operation.
- Page 31 SILOTOP R03 06.12 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 E.V. OUTPUT CONNECTIONS FOR OUTPUT EXPANSION DISPLAY SENSOR WORKING INDICATORS TIME SETTING CONNECTIONS MAINS SUPPLY 3, 4, 5, 6: NO VOLTAGE TO BE CONNECTED The picture shows the MDPE module (optional)
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Page 32: Wiring Diagram
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.5 Wiring diagram WITHOUT MOTOR Board switch... -
Page 33: Timers Setting
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.6 Timers setting Pause time way: The picture shows the MDPE module PRESET VALUE... - Page 34 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 Work time way: The picture shows the MDPE module PRESET VALUE FOR 0 21 CARTRIDGES 0 11 0 22 0 13 0 23 0 14 0 17 0 27 0 18 0 28 0 19...
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Page 35: Electronic Control Panel: Mdpe Setting
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.7 Electronic control panel: MDPE setting Operating principle When connected electrically and mechanically to the control panel, the MDPE reads the pressure differential value between the 2 inputs of the transducer and displays it in millimetres of water column on a 3-digit display. At the same time the value indicated is transmitted proportionally to the 4-20 mA analog output. - Page 36 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 The operating time (TIME) can be displayed by pressing P3 and the pause time (PAUSE) can be displayed by pressing P1 and P2. In the diagram bellow is indicated the combination of keys to be pressed to proceed to the next stages.
- Page 37 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 Programming mode The programming procedure is activated by pressing P2 and P3 (ENTER) simultaneously. On pressing the examined (see table), while the two remaining ones or just the last one, to the RH, indicates the value selected for that parameter.
- Page 38 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 PROGRAMMING The display shows the flashing parameter to be set (digit 1) and its value (digit 2 and 3) NORMAL NORMAL OPERATION OPERATION (programming end) (programming end) Return to previous Proceed to next parameter parameter...
- Page 39 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 different parameter. The description of the function related to each parameter is given below. 1) MDPE OPERATING MODE: Modify parameter 1 to set the MDPE operating mode. The MDPE operating modes are 2 (two): a) MDPE activate and deactivate the control board and the cleaning system, too;...
- Page 40 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 b) Disconnect both hose pipes from the outside of the controller board casing (part A). d) Save the value (P3+P2). e) Exit the module settings mode and read value XX in DIGIT2 and DIGIT3 on the display. g) Save the value (P3+P2) and exit module settings mode (P3+P1).
- Page 41 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 DIGIT DIGIT DIGIT PARAMETER FUNCTION STATUS MDPE activate and deactivate the control board and so the cleaning system MDPE OPERATING MODE MDPE just provide the pressure value reading. Preset value 10 mm H Preset value 20 mm H ACTIVATION PRESSURE Preset value 30 mm H...
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Page 42: Pneumatic Connections
06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.8 Pneumatic connections Compressed air requirements 1) Clean for a condensation separator. 3) Oil-free - The presence of oily substances in the air could cause premature and irreversibile clogging Tank inlet pressure - Minimum 5 bar - Maximum 6 bar Variations of the usage conditions may require:... - Page 43 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 CODE DESCRIPTION MANUAL BALL VALVE (NOT SUPPLIED BY WAM ® RELIEF VALVE (NOT SUPPLIED BY WAM ® TANK 1” RAPID DISCHARGE VALVE COIL AIR OUTLET CONDENSATION DRAINAGE...
- Page 44 06.12 SILOTOP R03 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 detachment of the pipes. Ø 12 COMPRESSED AIR CONSUMPTION P max. Ø Cleaning interval* Pulse duration (bar) 28 s 100 ms...
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Page 45: Inspection
SILOTOP R03 06.12 5.0 INSTALLATION AND FIXING FIL.100.--.M.EN Issue: A2 5.9 Inspection When installation is complete, authorized personnel must carry out a general test to ensure that the The authorized personnel must also check: - Ensure that the inspection hatches are locked with the bolts supplied inserted in their original position. - Ensure that the operating conditions are met. -
Page 46: Fil.100.--.M.en Issue: A2
SILOTOP R03 06.12 6.0 INFORMATION REGARDING USE FIL.100.--.M.EN Issue: A2 6.1 Production start-up safety devices installed are present, in working order and that the operating conditions are respected (hatches closed, inlet and outlet). Start-up procedure Proceed as follows (after preliminary checks): 1) Start up the dust discharger (if present) 2) Start up the air compressor. -
Page 47: Long Shutdown Of The Equipment
06.12 SILOTOP R03 6.0 INFORMATION REGARDING USE FIL.100.--.M.EN Issue: A2 1) Avoid damp and salty enviroments during equipment shutdowns. 2) Place the equipment on wooden pallets and store it protected from inclement weather conditions. 3) Set the equipment in safety condition before operating it. 4) Before using the equipment, check the condition of the electrical and pneumatic systems and all the parts the working of which may be affected by prolonged shutdowns. -
Page 48: Information Regarding Maintenance
SILOTOP R03 06.12 7.0 INFORMATION REGARDING MAINTENANCE FIL.100.--.M.EN Issue: A2 Before carrying out any maintenance activity, activate all the safety devices to ensure the safety of the persons involved in the operations and those near by. Set the equipment concerned in safety condition (see 2.0 Information regarding safety). Wear suitable personal protection equipment;... -
Page 49: Filter Element Cleaning
06.12 SILOTOP R03 7.0 INFORMATION REGARDING MAINTENANCE FIL.100.--.M.EN Issue: A2 7.2 Filter element cleaning ® POLYPLEAT provided that a correct cleaning is carried out. Cleaning can be done using a common vacuum cleaner or non-metallic ® The POLYPLEAT are made of highly resistant non-woven material which can be cleaned a number of times using a steam jet cleaner. -
Page 50: Replacement Of Parts
06.12 SILOTOP R03 8.0 REPLACEMENT OF PARTS FIL.100.--.M.EN Issue: A2 8.1 Safety recommendations for replacement Before carrying out any operation, provide suitable safety measures and use the appropriate equip- Always ask for original spare parts to ensure the safety and functionality of the equipment. Disassembly... - Page 51 SILOTOP R03 06.12 8.0 REPLACEMENT OF PARTS FIL.100.--.M.EN Issue: A2 OPEN THE FILTER COVER Remove the padlock. Open the snap lock.
- Page 52 06.12 SILOTOP R03 8.0 REPLACEMENT OF PARTS FIL.100.--.M.EN Issue: A2 Open completely the cover using the handle. Slacken the nuts of the clamps. For reassembly, repeat the above operations in reverse.
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Page 53: Replacing Solenoid Valve
06.12 SILOTOP R03 8.0 REPLACEMENT OF PARTS FIL.100.--.M.EN Issue: A2 8.3 Replacing solenoid valve 1) Remove coil (6) and connector (7) after removing the relative ring nut; 2) Unscrew the component (5) ensuring that the pin and spring inside does not fall and that the former slides perfectly in;... -
Page 54: Returning The Equipment (The Machine)
06.12 SILOTOP R03 8.0 REPLACEMENT OF PARTS FIL.100.--.M.EN Issue: A2 8.4 Returning the equipment (the machine) it on a pallet and cover it with nylon shrink-wrap, to protect it as best as possible from impact during transport. In any event, make sure there is no residue material inside the equipment (machine). 8.5 Demolition and disposal Demolition of the equipment (machine) must be entrusted to personnel specialized in these activities and equipped with adequate skills. -
Page 55: Information Regarding Faults
06.12 SILOTOP R03 9.0 INFORMATION REGARDING FAULTS FIL.100.--.M.EN Issue: A2 9.1 Trouble-shooting Minor problems can be solved without consulting a specialist. The following Table contains a list of the most common problems, the possible causes and possible remedies. Service Department. Problem Probable cause Possible remedy... - Page 56 06.12 SILOTOP R03 9.0 INFORMATION REGARDING FAULTS FIL.100.--.M.EN Issue: A2 Electronic control panel Problem Solution 1) Check the power supply on terminal S1 2) Check the performance of the fuse (for replacement, use a fuse of the same type and having the same value) Not working 1) Check if there is any enabling signal (verify if the contact S2 is closed) (CLEAN red LED On)
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Page 57: Check-List In Case Of Fault
06.12 SILOTOP R03 9.0 INFORMATION REGARDING FAULTS FIL.100.--.M.EN Issue: A2 If you have been unable to solve the problem on the equipment (machine) even after having carried out the operations suggested in paragraph “Trouble-shooting” please contact the plant technician/installer/or the Manufacturer. -
Page 58: Technical Data
06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 *Only for maintenance No. of filter elements Filter surface Weight No. of solenoid valves Code SI OTOP... -
Page 59: Filter Elements
06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 10.2 Filter elements The SILOTOP ® R03 Venting Filter is provided with seven POLYPLEAT ®... -
Page 60: Cleaning System
06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 10.3 Cleaning system It consists of: - Solenoid valves (1 - 304 stainless steel blowing pipe (3); - Aluminium air tank (4); - Air inlet (5); - Condensation drainage tap (6). The electronic control board (7) sequentially enables the activation of coils and solenoid valves to release the compressed air to the blowing pipes. -
Page 61: Accessories - Bottom Ring
06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 10.4 Accessories - Bottom ring Bottom ring Finishing - Carbon steel powder painted RAL 7001 (silver grey) CODE Fe CODE SS 304... -
Page 62: Accessories - Emissions Sampling Connection Kit
06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 Code: KDE3 *NOT SUPPLIED BY WAM ®... - Page 63 06.12 SILOTOP R03 10 TECHNICAL DATA FIL.100.--.M.EN Issue: A2 ® After making the measurement, remove the tube and air closure plates.
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Page 64: Aattachments
SILOTOP R03 A ATTACHMENTS FIL.100.--.M.EN Issue: A2 A1 Declaration of Incorporation The manufacturer: WAMGROUP S.p.A. located in Strada degli Schiocchi, 12 - I-41100 Modena (Mo) - Italy SILOTOP ® R03 Series Declaration Of Incorporation Of Partly Completed Machinery Annex II B 2006/42/CE Directive of the European Parliament and the Council of 17 May 2006 on machinery 1.5.6.