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Summary of Contents for GASER S1500-P
- Page 1 MEATBALL MAKING MACHINE Mod. S1500-P...
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Page 2: Table Of Contents
INDEX 1. INDUSTRIAS GASER ....................... 3 2. EC DECLARATION OF CONFORMITY ..................4 3. HYGIENE CERTIFICATE ......................5 4. INTRODUCTION ........................6 4.1 Safety ..........................6 4.2 Hygiene ..........................6 5. TECHNICAL SPECIFICATIONS ....................7 6. RECEIPT AND START-UP ......................8 6.1 Receipt ..........................8 6.2 Start-up ..........................8... -
Page 3: Industrias Gaser
SIMPLER, MORE EFFECTIVE AND MORE ECONOMICAL TECHNIQUE. In the 1990s, INDUSTRIAS GASER expanded into markets in various countries around the world, and not just in the hamburger sector. We are aware that our work would be of no value without the trust of our existing clients and partners or the interest shown by those who wish to join them. -
Page 4: Ec Declaration Of Conformity
It is forbidden to make any change or modification to the machine without the prior written permission of our technical department. Use of the machine in these conditions could cause accidents, in which case INDUSTRIAS GASER S.L. accepts no liability for the improper use of the machine. Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L. -
Page 5: Hygiene Certificate
* Plastic material: polyethylene terephthalate (PETP), white, density 1.37 g/cm Manufactured in accordance with DIN 50014. * Stainless steel: AISI 304, manufactured in accordance with European regulations EN-10088, Chemical composition: C≤0.07% Si≤0.75% Mn≤2% Cr=18-19% Ni=8-10% Salt, CARLOS GARGANTA SERRAMITJA TECHNICAL DIRECTOR INDUSTRIAS GASER S.L. -
Page 6: Introduction
Any use other than the specified one will involve risk for the user and for the machine. INDUSTRIAS GASER S.L. accepts no liability either for damage to the machine or personal injury or injury to third parties that this use might cause. -
Page 7: Technical Specifications
5. TECHNICAL SPECIFICATIONS Fits any sausage filler Made from stainless steel Tabletop machine (table optional) Compressed air operation between 4 and 6 bar (kg/cm Air consumption: 150 litres/minute Maximum production 15 000 meatballs/hour (depending on type of mixture and the speed of the sausage filler. -
Page 8: Receipt And Start-Up
When you receive the machine, you must first check that it is in perfect conditions, without any damage, dents or knocks. If there is any problem, we advise you notify the distributor or INDUSTRIAS GASER S.L. directly. 6.2 Start-up 1. It is important that when it starts producing meatballs, the machine is completely clean to ensure it works properly. - Page 9 6. If you want to change the weight of the meatballs, you must change the ball joint (Pos. 3. Meatball former unit) and the ram (Pos. 2, Meatball former unit). When making the change, displace the valve (Pos. 3. Overview) so that the protruding pivot and the fixed part of the valve are in contact when the ram is in its most extended position.
- Page 10 Image 3. S1500-P 8. In case you don’t acquire GASER table, the machine will be sent with two standard feet (Pos. 40, Overview). In order to work safely you must fix the machine to the table. Working with the machine when it is not fixed to the table could be a risk for the worker and the machine.
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Page 11: Cleaning
7. CLEANING When you have finished using the machine, it must be cleaned. To do so, follow these steps: 1. Disconnect the meatball former from the sausage filler using the connecting nut (Pos. 13, Overview) and open the lid using the knob (Pos. 49, Overview). Image 4. - Page 12 3. Extract the support unit from the former (Pos. 6, Overview) along with the former support (Pos. 2, overview). Image 7. Extracting former unit 4. Separate the main components of the former unit and its support. Image 8. Former unit and support unit components Image 9.
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Page 13: Maintenance
8. MAINTENANCE 1. Every 150 hours of work take the lid off the mechanism box (Pos. 46, Overview) and lubricate the rotating fork pin (Pos. 21, Overview) and the cylinder rods (Pos. 36 and 37, Overview). 2. Regularly check the condition of the moving components: bearings, shafts, cylinders, ball joint, ram, etc. -
Page 14: Troubleshooting
9. TROUBLESHOOTING The table below lists the problems that might occur with the machine, their potential causes and how to solve them. Problem Cause Solution Machine is not connected to Connect the machine to the network the air network See manual “6.2. Start-up”, point 2 Insufficient air pressure The machine does not start The door is not properly closed Close the door properly... -
Page 15: General Diagram
10. GENERAL DIAGRAM 10.1 Overview Number Description Reference Units MEATBALL MACHINE CHASSIS 15010100 UNIT MEATBALL FORMER HOLDER 17850000-P RAM LIMIT SWITCH UNIT 17870000 FLEXIBLE MEAT ENTRY TUBE UNIT 17810000 UNIT FILTER REGULATOR W. PRESSURE GAUGE 17550000 FORMER UNIT 156X0000 FORMER SUPPORT HANDRAIL 15020400-P FORMER SUPPORT BAR 15071300... - Page 16 VESTA CYLINDER 32 × 75 NE1315032/075 E-32 DIN471 STAINLESS CIRCLIP SI0109E320471 GLAND CAP SI0226T4838111.5 DOUBLE FOOT WITHOUT FIXING THREAD 15130100 OUTLET RAMP 15130200 FOOT FIXING KNOB 15130300 FRONT DOOR 15160100 DOOR LATCH 15160200 LATCH SLEEVE 15160300 BACK COVER 15160800 “T” SUPPORT DOUBLE FRONT FOOT 17591100 M10 ×...
- Page 17 Figure 2. Standard overview 2 Figure 3. Standard overview 3 -17-...
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Page 18: Complete Meatball Former Unit
10.2 Complete meatball former unit Ref. 17850000-P Position Description Reference Units MEATBALL FORMER HOLDER 15020100-P KNURLED SCREW VALVE 15020600 STAINLESS STEEL BALL Ø8mm AISI304 SI0109B08 Figure 3. Complete meatball former holder unit -18-... -
Page 19: Ram Limit Switch Unit
10.3 Ram limit switch unit Ref. 17870000 Number Description Reference Units RAM LIMIT SWITCH PROTECTION 15070400 RAM LIMIT SWITCH BUTTON 15070700 E25310 BOARD 15081700 E-25310 LIMIT SWITCH NE0315E25310 DIN94 STAINLESS SPLIT PIN Ø2.5 × 20 SI0109PA2502094 RAM LIMIT SWITCH SPRING SI0114159.80.75 Figure 4. -
Page 20: Flexible Meat Entry Tube Unit
10.4 Flexible meat entry tube unit Ref. 17810000 Number Description Reference Units MEAT ENTRY TUBE 00110300 BARBED SAUSAGE FILLER CONNECTION TUBE 17810100 ENTRY TUBE CLAMP 00110200 Figure 5. Flexible meat entry tube unit -20-... -
Page 21: Meatball Former Unit
10.5 Meatball former unit Ref. 15610000 - Ø20 Ref. 15620000 - Ø25 Ref. 15630000 - Ø30 Ref. 15640000 – Ø32.5 Ref. 15650000 - Ø35 Ref. 15660000 – Ø37.5 Ref. 15690000 – Ø27.5 Position Description Reference Units SPLIT BEARING 15020500-P BALL JOINT Ø20 15510100 BALL JOINT Ø25 15520100... - Page 22 Figure 6. Meatball former unit -22-...
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Page 23: Filter Regulator With Pressure Gauge Unit
10.6. Filter regulator with pressure gauge unit Ref. 17550000 Number Description Reference Units FILTER REGULATOR 1/4” NE0215FR08B14 PRESSURE GAUGE NE0215M12B40 Figure 7. Filter regulator with pressure gauge unit -23-... -
Page 24: Pneumatic Diagram
11. PNEUMATIC DIAGRAM Number Description Reference Units CYLINDER D-25 × 40 NE1315020/025 CYLINDER D-32 × 75 NE1315032/075 ADJUSTABLE PRESSURE SWITCH 1/4” NO 15720000 MANIFOLD 1/4 5/2 NE0315DJ5214 UNIT FILTER REGULATOR WITH PRESSURE 17550000 GAUGE DISTRIBUTOR 40 × 40 × 20 1/4” NE0315R4040201 NOT VALVE NE0215NOTC... -
Page 25: Wiring Diagram
12. WIRING DIAGRAM Wiring diagram 1. Connection between meatball former and continuous sausage filler -25-... - Page 26 -26-...
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