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CRR-40 119
Manual
Thermo King CRR-40 119 Manual
For maersk sealand
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
List of Figures
Safety Precautions
General Practices
Refrigerant
First Aid
Refrigerant Oil
First Aid
Electrical
High Voltage
Low Voltage
General Safety Precautions for Servicing Units (or Containers) Equipped with a Microprocessor Controller
Controller Repair
Welding of Units or Containers
Unit Decals
Serial Number Locations
Figure 1: Nameplate and Warning Locations
Service Guide
Model Features
Specifications
System Net Cooling Capacity - Full Cool
Evaporator Airflow
Refrigeration System
Controller
Electrical System
Dehumidify and Humidify Systems (Options)
Physical Specifications
Figure 2: Physical Specifications
Metric Hardware Torque Chart
Compressor Torque - D3D Copeland Compressor Bolt Torque
Unit Description
General Description
Semi-Hermetic Reciprocating Compressor with Liquid Injection Cooling System
Dual Speed Evaporator Fans
Fresh Air Exchange System
Microprocessor Controller
USDA Cold Treatment Temperature Recording
Dehumidification System
Humidification Control System Option
REFCON Remote Monitoring Modem (RMM)
Pressure Gauge Options
Water-Cooled Condenser-Receiver Tank
Operating Modes
Chill Loads: Controller Setpoint at -9.9 C (14.1 F) or above
Frozen Loads: Controller Setpoint at -10 C (14 F) or below
Figure 3: Unit Front View
Figure 4: Evaporator Section for Models with Three Evaporator Fans-Front View
Figure 5: Evaporator Section for Models with Two Evaporator Fans - Front View
Figure 6: Humidity System Option
Figure 7: Refrigeration System
Figure 8: Water-Cooled Condenser-Receiver Tanks
Figure 9: Controller and Remote Monitoring Modem
Figure 10: Unit Control Box
Figure 11: Unit Back View
Operating Instructions
Unit Controls
Unit Control Box
Other Unit Controls
Figure 12: Receiver Tank Sight Glass
Pretrip Inspection
Starting the Unit and Adjusting the Controller Setpoint
Loading Procedure
Post Load Procedure
Post Trip Procedure
Table of Cont Ents
MP-3000A Controller
Controller Description
Figure 13: Controller
Data Recording and Downloading Data
Status Indicator Leds
Chill Loads (Setpoint at -9.9 C [14.1 F] and Above)
General Theory of Operation
Compressor Liquid Injection
Compressor Sequence Start
Frozen Loads (Setpoint at -10 C [14 F] and Below)
KVQ Setting Value in Data Menu
Power Limit Mode
Condenser Fan Control
Economy Mode Operation
Evaporator Fan Control
Dehumidify Mode (Option)
Probe Test
Sequence of Operation
Unit Start-Up
Continuous Temperature Control Operation
Chill Loads - Controller Setpoint at -9.9 C (14.1 F) and above
Frozen Loads - Controller Setpoint at -10 C (14 F) and below
Figure 14: Chill Load Sequence (Setpoints at -9.9C [14.1 F] and Above)
Figure 15: Frozen Load Control Sequence (Setpoints at -10C [14 F] and Below)
Operating Mode Function Chart - Standard Operation
Figure 47: KVQ Valve
Operating Mode Function Chart - Optional Feature Operation
Defrost
Changing the Setpoint
Initiating a Manual Defrost
Displaying Alternate Controlling (Supply or Return) Air Sensor Temperature
Displaying Alternate Fahrenheit (F) or Celsius (C) Temperatures
Navigating the Controller Menu
General Operating Tips
Setpoint Menu
Changing the Setpoint Temperature
Changing the Economy Mode Setting
Changing the Humidity Mode Setting
Changing the Humidity Setpoint
Data Menu
Viewing the Data Menu
Figure 16: Setpoint Menu Screen Flow Diagram
Alarms Menu
Alarm Types
Figure 17: Data Menu Screen Flow Diagram
Alarm Code States
Viewing the Alarm List Menu
Figure 18: Alarms Menu Screen Flow Diagram
Alarm List
Commands Menu
Figure 19: Commands Menu Screen Flow Diagram
Viewing the Commands Menu
Brief Pretrip (PTI) Test
CRR Brief Pretrip (PTI Test Procedure)
Full Pretrip (PTI) Test
CRR Full Pretrip (PTI Test Procedure)
Function Test
CRR Function Test
Manual Function Test
Power Management
Misc. Functions Menu
Figure 20: Misc. Functions Menu Screen Flow Diagram
Viewing the Misc. Functions Menu
Setting the Date and Time
Viewing or Setting Run Time
Setting Cargo Data
Changing the Temperature Display Value (C/F)
Configuration Menu
Viewing or Setting Functions
Figure 21: Configuration Menu Screen Flow Diagram
MP-3000A Controlle R (Continued)
Datalogger Menu
Viewing the Datalogger Menu
Inspect Temp Log
Inspect Event Log
Figure 22: Datalogger Menu Screen Flow Diagram
Set Log Time
Set a Trip Start
Inspect PTI Log
RMM State Menu
Viewing the RMM State Screen
Manual Emergency Mode Operation
Figure 23: RMM State Menu Screen Flow Diagram
Figure 24: Manual Emergency Control Connections
Replacing the Controller
Automatic Configuration of Spare Parts Controller
Controller Software Selection
Flash Loading Controller Software
Temperature Sensors
Figure 25: Condenser Coil Sensor Location
Figure 26: 2-Fan Evaporator: Evaporator (Defrost) Sensor Location
Diagnosis and Repair
Status Messages and Controller Actions
Figure 27: Evaporator (Defrost) Sensor Location
Status Messages and Controller Actions
Electrical Maintenance
Unit Wiring
High Pressure Cutout Switch
Figure 28: High Pressure Cutout Manifold
High Pressure Cutout Manifold
Condenser Fan and Evaporator Fan Rotation
Condenser Fan
Refrigeration Maintenance and Service Operations
Service Tools
Figure 29: Service Fittings Specifications
Compressor Discharge and Suction Service Valves
Figure 30: Service Valve Back Seated
Figure 31: Service Valve Open to Port
Figure 32: Service Valve Front Seated
Gauge Manifold Valve Positions
Figure 33: Balancing the Pressure
Figure 34: Removing Refrigerant
Figure 35: Gauge Manifold Closed to Center Port
Figure 36: Gauge Manifold Open to Center Port
Figure 37: Charging the System
Gauge Manifold Set (with Low Loss Fittings) Attachment and Purging
Figure 38: Purging Gauge Manifold
Checking Compressor Oil
Figure 39: Adjusting Compressor Oil Level
Refrigerant Leak Test Procedure
Figure 40: Testing for Refrigerant Leaks
Low Side Pump down
Refrigerant Charge
Figure 41: Standard Receiver Tank
Figure 42: Water-Cooled Condenser-Receiver Tank with Two Sight Glasses
Evacuation and Cleanup of the Refrigeration System
Figure 43: Water-Cooled Condenser-Receiver Tank with One Sight Glass
Figure 44: Evacuation Station and Unit Hook-Up
Figure 45: Constant Pressure Rise after Evacuation Indicates System Leak
Figure 46: Pressure Rise Levels off after Evacuation Indicates Moisture in System
Evaporator Pressure Regulator (KVQ) Valve
Refrigerant Recovery
Using Pressurized Nitrogen
Compressor Replacement
Figure 48: Typical Pressurized Gas Bottle with Pressure Regulator and Gauges
Condenser Coil Replacement
Expansion Valve Replacement
Heat Exchanger Replacement
Receiver Tank Replacement
High Pressure Cutout Switch Replacement
Liquid Line Solenoid Valve Replacement
Liquid Injection Valve Replacement
Dehumidify Valve Replacement
Structural/Accessory Maintenance
Condenser Coil
Evaporator Coil
Figure 49: Mounting Bolts
Mounting Bolts
Unit Inspection
Defrost Drains
Disk Adjustment: Low Ventilation Rates
Figure 50: Air Exchange System
Fresh Air Exchange System
List of Figures
Table of Cont Ents
Handle Adjustment: High Ventilation Rates
Evaporator Fan Location
Structural/Accessory Maintenance (Continued)
Condenser Fan Location
Humidify System (Option)
Figure 51: Condenser Fan Blade Placement
Figure 52: Evaporator Fan Blade Placement
Pretrip Inspection
Inspection and Cleaning
Figure 53: Humidify System (Option)
Diagnosis
Index
Wiring and Schematic Diagrams Index
MPC2000 Wiring Schematic
5D51093 MPC2000 High Voltage Wiring Diagram
5D51094 MPC2000 Low Voltage Wiring Diagram
MPC2000 WCC Wiring Schematic
Refrigeration System Components
Full Cool Flow and Pressure Diagram
Cool with Modulation Flow and Pressure Diagram
Dehumidification Flow and Pressure Diagram
MPC2000ID Controller Menu Flow Diagram
MP-3000A Controller Menu Flow Diagram
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CRR-40 119, 172
& 800 for
Maersk Sealand
TK 50743-4-MM (Rev. 5, 11/03)
Copyright© 2003 Thermo King Corp., Minneapolis, MN, USA.
Printed in USA.
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This manual is also suitable for:
Crr-40 172
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Crr-40 119a
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