Page 2
IMPORTANT NOTICE TENSION OF MAIN DRIVE FOR STC16- 23MT35 & STC150MT35 MUST BE CHECKED AND RESET AFTER THE FIRST 2-3 HOURS OF OPERATION. FAILURE TO DO SO MAY INVALIDATE WARRANTY. INSTRUCTIONS TO CHECK AND RESET TENSION ARE DETAILED IN SECTION 6.9.
The machine should only be used by trained operators who are familiar with the contents of this instruction manual. It is potentially hazardous to fit or use any parts other than genuine GreenMech parts. These Wood Chippers are for Off Highways use only. GreenMech Ltd disclaims all liability for the consequences of such use, which in addition voids the machine warranty.
3.5.2 Low engine oil pressure is protected by pressure switch in the engine oil pump. There is a manual override to enable starting. Refer to GreenMech in an emergency. 3.5.4 Engine cover opening is protected by a microswitch to shut off the fuel solenoid.
Page 42
Safety Guides and Checklist as Transcribed from and Advised by Arborculture & Forestry Advisory Group and Issued as Leaflet 604 by HSE, issued 04/03 INTRODUCTION Gloves. This leaflet covers the safe working practices to be followed when operating a Safety Boots with good grip and ankle wood chipper.
Page 43
THE MACHINE that additional controls (e.g. barrier tape, barriers, extra manning) are required. 8. Ensure the infeed hopper is clear of any materials. 15. Ensure all operations near to highways are adequately signed with the 9. Noise warning signs are in place. appropriate notices as specified in the DTLR Code of Practice Safety at street 10.
Page 44
OPERATION fuelling sites. Maintain a safe distance from any source of ignition at all times. 20. Make sure the cuffs of gloves are close fitting or tucked into you’re sleeves to 32. Store fuel to avoid vapour ignition from stop them being caught on material as it any source such as fires, people smoking is fed into the chipper.
Page 45
Maintenance Further reading Continued 41. Knives must be changed or reversed if Power-fed mobile wood chippers: damaged or blunt. Knives must be Operator protection at infeed chute AIS38 scrapped when reduced to the minimum Power take-offs and power take-off size specified by the manufacturer. drive shafts AS24 42.
GreenMech Risk Assessment Assessment No: G001 A Turner Company Company Name: GreenMech Ltd Activity: ChipMaster SAFE-Trak Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
Page 48
GreenMech Risk Assessment Assessment No: G001-2 A Turner Company Company Name: GreenMech Ltd Activity: ChipMaster SAFE-Trak Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
Page 49
GreenMech Risk Assessment Assessment No: G001-3 A Turner Company Company Name: GreenMech Ltd Activity: ChipMaster SAFE-Trak Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
Page 50
GreenMech Risk Assessment Assessment No: G001-4 A Turner Company Company Name: GreenMech Ltd Activity: ChipMaster SAFE-Trak Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
Page 51
GreenMech Risk Assessment Assessment No: G001-5 A Turner Company Company Name: GreenMech Ltd Activity: ChipMaster SAFE-Trak Hazard At Risk Consequence ( C) Likelihood (L) Risk Controls Revised Final Those likely Likely injury Rating Of incident Rating Score Risk Rating Rating...
Page 52
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: OPERATORS PLATFORM GreenMech SAFETRACK 1928 The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 53
EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: ST1928-4 EXPLODED GreenMech VIEW INFEED CHUTE The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 54
EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: ST1928-4 EXPLODED GreenMech VIEW INFEED CHUTE The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 55
10.02.06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech ROLLERBOX EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 56
10.02.06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech PIVOT ARM EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 57
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: CHIPPER DISC & GreenMech DRIVE ASSY The Mill Industrial Park Kings Coughton Alcester DWG NO. ST1928-2-50A WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 58
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: CHIPPER DISC & GreenMech DRIVE EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. ST1928-2-50A WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 59
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: SHEARBARS AND GreenMech EXHAUST The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 60
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: SHEARBARS AND GreenMech EXHAUST The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 61
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: SAFETRACK EXHAUST GreenMech 21/7/06 ON The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 62
28/10/05 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech HYD LAYOUT The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 63
28/10/05 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech HYD LAYOUT The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 64
28/10/05 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech HYD LAYOUT The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 65
LINEAR: 0.025mm BREAK SHARP CHK'D MACHINED PARTS +/- 0.025mm ANGULAR: 0.25 EDGES APPV'D FABRICATED PARTS +/- 1.0mm TITLE: MATERIAL: GreenMech Ltd HYD LAYOUT SCHEMATIC The Mill Industrial Park Kings Coughton DWG NO. Alcester WEIGHT: MODIFICATION APPRD DATE Warks B49 5QG Tel 01789 400044...
Page 66
DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: TRACK AND CYLINDER GreenMech EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 67
11/12/06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: WINCH GreenMech The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION APPRD...
Page 68
12/12/06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech FRONT END EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 69
12/12/06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: OPERATOR GreenMech CONSOLE The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044 MODIFICATION...
Page 70
12/12/06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech SAFETRACK FUEL TANK The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 71
Designed by Checked by Approved Filename Date Scale S = GREY TOLERANCE ON ALL OPEN DIMENSIONS 27/04/05 TITLE GreenMech ST1928 ELECTRICAL +/- 0.25mm MACHINED PARTS The Mill Industrial Park, Kings Coughton Issue Sheet 15/3/07 PART NO RDS CONTROLLER ADDED Alcester,Warks...
Page 72
ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm 16 BIGHEAD RIVET MONEL POP RIVET CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech SAFETRACK BONNET The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Page 73
12/4/06 DRAWN EDGES ANGULAR: 0.25 MACHINED PARTS - +/- 0.025mm CHK'D FABRICATED PARTS - +/- 1.0 mm APPV'D MATERIAL: TITLE: GreenMech DISCHARGE CHUTE EXPLODED The Mill Industrial Park Kings Coughton Alcester DWG NO. WEIGHT: Warks B49 5QG Tel 01789 400044...
Need help?
Do you have a question about the ECO STC150 Series and is the answer not in the manual?
Questions and answers