Poly-Clip System TSCA 120-M Operating Manual
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Poly-Clip System TSCA 120-M Operating Manual

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TSCA 120-M/160-L
Poly-clip System GmbH & Co. KG
Operating Manual
EN/07-2017
Original Instructions

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Summary of Contents for Poly-Clip System TSCA 120-M

  • Page 1 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Operating Manual EN/07-2017 Original Instructions...
  • Page 2 TSCA 160-L: P206000 Document dated: 01/07/2017 Note The complete documentation for the TSCA 120-M/160-L machine consists of the following components: • Operating Manual • EC declaration of conformity as part of this Operating Manual • Spare parts catalogue on a data carrier.

  • Page 3: Table Of Contents

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Contents Safety Information ................1-1 Introductory Comments ................1-1 1.1.1 Warning signs on the machine ....................1-1 1.1.2 Warning notes in instructions ....................1-1 1.1.2.1 Warning symbol ........................1-1 1.1.2.2 Hazard stages ........................1-1 Use and Application of this Machine ............
  • Page 4 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.7.10 Transporting the TSCA ......................1-7 1.7.11 Closing and separating area ....................1-7 1.7.12 Film inlet side .........................1-7 1.7.13 Product outlet side ........................1-7 1.7.14 Electronic hand wheel function .....................1-8 1.7.15 Automatic operation ......................1-8 1.7.16 Stuffing process ........................1-8...
  • Page 5 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Installation of the Filling System ..............3-4 3.5.1 Adjustment elements for seal band and film transport ............3-4 3.5.2 Positioning of sealing unit ..................... 3-4 3.5.3 Positioning the stuffing horn ....................3-5 Connecting the Filling Machine ..............
  • Page 6 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.2 Sealing settings, electronic jam switch, part 1 ..............4-22 4.5.12.3 Sealing settings, electronic jam switch, part 2 ..............4-23 4.5.12.4 Sealing settings, film counter, part 1 ...................4-24 4.5.12.5 Sealing settings, film counter, part 2 ...................4-25 4.5.12.6 Sealing settings, mechanical jam switch, part 1 ..............4-26...
  • Page 7 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Changing the die and punch ................ 5-3 Changing the separator knife ............... 5-5 Changing the spreading (manual) ..............5-6 Adjusting the clip guide for different clip sizes ..........5-8 Setting the separator hole ................5-9 5.10...
  • Page 8 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Before Cleaning and Care Work ..............9-1 9.2.1 Taking machine out of operation ...................9-1 9.2.2 Preparing the machine for cleaning ..................9-1 Cleaning Process ..................9-3 After Cleaning Work ..................9-4 Control, Inspection and Maintenance ............9-4 9.5.1...
  • Page 9 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.6.15 Risco Brevetti ..................1.6-12 1.6.16 Schrofner ....................1.6-13 1.6.17 Schwerdtel ....................1.6-14 1.6.18 SIA ......................1.6-15 1.6.19 Tecmaq ....................1.6-15 1.6.20 Tecnotrip ....................1.6-16 1.6.21 Velati ....................... 1.6-16 1.6.22 Vemag ....................1.6-17 1.6.23 Sonderverbindungsteile / special connections parts ......
  • Page 10 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG EN/07-2017...

  • Page 11: Safety Information

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1 Safety Information • Warning signs on the machine refer to possible dan- ger points and must be observed in any case. 1.1 Introductory Comments • Warning signs must not be removed from the ma- chine.

  • Page 12: Use And Application Of This Machine

    System spare parts may be attached or installed. In case of unauthorised modifications or alterations (a Warning: Injuries when lifting heavy and b), use of non-original Poly-clip System clips (c) film rolls and attachment or installation of non-original Poly-clip System spare parts (c) the EC declaration of conform- You may do yourself injury while lifting and there is a ity for this machine will become null and void.

  • Page 13: Protective Devices

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG • Lifting equipment 1.5.3 Protective covers For lifting of larger and heavier loads, a lifting aid is re- The protective cover at the switch cabinet prevents quired, e.g. for insertion of film rolls with a weight of reaching into the area in which live parts are present.

  • Page 14: How Can The Protective Devices Be Checked

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.5.6 How can the protective devices be 1.5.7 Electronic hand wheel function checked? Using the two-hand operation on the control panel, the machine can be run forwards or backwards in Prerequisite: The machine is ready for operation.

  • Page 15: Cleaning The Machine

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.6.4 Work on electrical equipment Persons who carry out work at the electrical equipment without authorisation, risk an electric shock. Work on electrical equipment of the machine must only be carried out by a qualified electrician or by a trained person under supervision of a qualified electrician, in accordance with the electrical regulations.

  • Page 16: Frequency / Servo Converter

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.6.4.2 Frequency / Servo converter 1.7.3 Risk of contusion when closing the front cover After disconnection of the Frequency / servo converter When closing the front cover there may be risk of con- from the voltage supply, live parts and power terminals tusion.

  • Page 17: Risk Of Impact When Closing The Clip Head

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.7.6 Risk of impact when closing the clip 1.7.11Closing and separating area head At this point the separating jaws gather the film into a small diameter and the contents (e.g. sausage meat) Closing of the clip head is pneumatically supported.

  • Page 18: Electronic Hand Wheel Function

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.7.14Electronic hand wheel function 1.7.18Changing over from Automatic On to Automatic Off Using the two-hand operation on the control panel, the machine can be run forwards or backwards in During this action the cycle that has already started is slow operation mode.

  • Page 19: Risk Of Contusion At The Seal Station

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.7.20 Risk of contusion at the seal station 1.7.21 Risk of crushing at film roll unwinder Risk of contusion between seal bar (1, Fig. 1-9) and seal pipe (2, Fig. 1-9). Never reach between the seal bar and the seal pipe! Fig.

  • Page 20: Switch Cabinet

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.7.22 Switch cabinet • In case of fire • Do not open the switch cabinet door; • Disconnect the mains plug! 1.7.23 Clamping core The bellows of the clamping core may tear or burst when air is blown inside without a roll being placed onto the clamping core.

  • Page 21: Castors

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.8.5 Castors The castors are only intended for moving the machine from A to B. The machine must only be operated with the standing leg lowered. Fig. 1-15 1 Castor 2 Standing leg 1.8.6...
  • Page 22 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Safety Information 1-12 EN/10-2014...

  • Page 23: Machine Description

    - ordinary film, coated or composite The portions are automatically separated with a cutter. film. The TSCA 120-M can be employed up to calibre 120, the TCSA 160-L up to calibre 160. 2.4 Film Counter...

  • Page 24: Hot Stamping Printer (Option)

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 2.7 Hot Stamping Printer (Option) With the hot stamping printer the printing image is created by mechanical typesetting of numbers and letters. Printing is carried out by melting the hot stamping foil onto the film through exposure to high temperature.

  • Page 25: Installation Of The Machine

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3 Installation of the Machine 3.3.1 Moving the machine to its location 3.1 Note • Installation and setup work may only be carried out by qualified and expert persons. Warning: Machine is very heavy •...

  • Page 26: Machine Connection

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3.4 Machine connection Hazard through live parts There is a risk of electrocution in case of incorrect work with the electrical equipment. Work on electrical equipment must only be carried out by a qualified electrician or by a trained person under supervision of a qualified electrician, in accord- ance with the electrical regulations.
  • Page 27 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Fig. 3-3 Connections at the left hand side of the machine: 1 ES 5000 2 AHL 3 Length control 4 Metal detector IMD Fig. 3-4 Connections at the left hand side of the machine:...

  • Page 28: Installation Of The Filling System

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3.5 Installation of the Filling System 3.5.2 Positioning of sealing unit 3.5.1 Adjustment elements for seal band and film transport Fig. 3-6 Sealing unit Fig. 3-7 1 Sealing unit, positioned Fig. 3-5...

  • Page 29: Positioning The Stuffing Horn

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3.5.3 Positioning the stuffing horn 3.6 Connecting the Filling Machine • Note The machine must only be operated with the standing legs extracted. Fig. 3-8 Stuffing horn 3.6.1 Adjusting the product inlet height...

  • Page 30: Setting The Operating Pressure

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3.7 Setting the Operating Pressure 3.8 Inner brake and outer brake The inner brake is used instead of the outer brake. This means you must use either an inner brake, or an outer brake with inner ring.

  • Page 31: Outer Brake

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 3.8.2 Outer brake The outer brake must always be used with an inner ring. Fig. 3-18 1 Inner ring for outer brake 2 Inner brake for sealants (without brake ring) Fig. 3-16...
  • Page 32 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Installation of the Machine EN/04-2013...

  • Page 33: Indicators And Controls

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4 Indicators and controls 7 Switch-on button for stuffer First function: By pressing the button, the stuffer 4.1 Operating panel receives a stuffing signal until the button is released. Second function: Clip signal display...

  • Page 34: Easy-Touch Display

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.2 Easy-Touch display To select the appropriate menu level, press the icon selection button (Key) in the basic selection screen. Once the machine is switched on, the integrated program menu is activated and the screen shown in Fig.

  • Page 35: Operator Level

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4 Operator level 4.4.1 Basic selection screen of the Operator level 5 6 7 Fig. 4-6 Password input/icon selection screen of the Operator level 2-7 = icon selection buttons Password input field Fig.

  • Page 36: Meaning And Function Of Icon Selection Buttons In The Operator Menu

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4.2 Meaning and function of icon selection Icon Meaning/Function buttons in the Operator menu - Simulator Only visible when operation Icon Meaning/Function is enabled. - Message icon and - Product counter icon selection button -...

  • Page 37: Clip Loading Position/Change Positions

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4.4 Clip loading position/Change 4.4.5 Loading a product program positions Fig. 4-9 Clip size detected Die size detected Move to clip loading position The button must be pressed with the safety circuit closed.

  • Page 38: Deleting A Product Program And Copying A Product Program From/To A Usb Stick

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4.6 Deleting a product program and 4.4.7 “Current messages” screen copying a product program from/to a The icon selection button flashes when notes or error USB stick messages are pending. - To display them, press the icon selection button.
  • Page 39 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Stop due to error Icon Operating mode Boot Setting separator hole Off, but ready for operation Read RFID Place first clip Automatic mode Fig. 4-13 Message image – selected message, blue Clip loading position/...
  • Page 40 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - To display Alarm history 1, press the icon selection - To display Alarm history 2, press the icon selection button (5, Fig. 4-12). button (5, Fig. 4-14). Fig. 4-14 Fig. 4-15 Only fault messages are displayed in Alarm history 1.

  • Page 41: Language Selection

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4.8 Language selection 4.4.9 Maintenance - Lubrication Fig. 4-18 Fig. 4-16 - Press the icon selection button (1). - Press the icon selection button (1). 4.4.9.1 Lubrication Fig. 4-19 Fig. 4-17 Lubrication, automatic (daily)

  • Page 42: Displaying Service Information

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.4.10 Displaying service information Fig. 4-22 - Press the icon selection button (1). Information about the machine is displayed. Fig. 4-20 Start automatic lubrication process Back to basic selection screen of the Maintenance level Scroll image sequence, “back”...
  • Page 43 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - Press the icon selection button (8, Fig. 4-23). - Press the icon selection button (3, Fig. 4-24). The address of Poly-clip Germany is displayed. Fig. 4-24 Fig. 4-25 Message icon and icon selection button for error...

  • Page 44: Maintenance Level

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5 Maintenance level 4.5.1 Basic selection screen in the Maintenance level Fig. 4-26 Password input and selection screen of the Maintenance level 2-9 = icon selection buttons Password input field Fig. 4-27...

  • Page 45: Meaning And Function Of Icon Selection Buttons In The Maintenance Menu

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.2 Meaning and function of icon Icon Meaning/Function selection buttons in the Maintenance menu - Printer Icon Meaning/Function - Simulator Only visible when operation - Product counter is enabled. - Speeds - Message icon and icon...

  • Page 46: Entering Product Data

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.3 Entering product data • Note It is possible to enter this data (e.g. clip size) in the input fields. However, this only makes sense if the data is maintained! Writing and changing product data - Touch and press number field with white background.

  • Page 47: Clip Reel And Die (Rfid Page)

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.4 Clip reel and die (RFID page) 4.5.5 Product counters 11.3 11.1 11.4 11.2 15 16 Fig. 4-29 Fig. 4-30 Current product data display Current product data display Clip manufacturer Portion counter...

  • Page 48: Speed, Knife

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.6 Speed, knife Possible clipping process controls Icon Meaning/Function - Clipping machine controls stuffer - Portion length control controls clipping machine/ stuffer - Clip mark controls stuffer - Pump controls clipping process...

  • Page 49: Knife, Shirr, Rings

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.7 Knife, shirr, rings 4.5.8 Separator opening, clip pressure Fig. 4-32 Change values (+) Change values (-) Current product data display Knife counter for producing sausage chains Casing shirr counter Fig. 4-33...

  • Page 50: Conveyor

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.9 Conveyor Conveyor speed; fast speed Conveyor speed; slow speed Adjustment range 20-100% (factory setting) Set overrun time Conveyor – fast speed after switch-off Set overrun time Conveyor – fast speed after clipping...

  • Page 51: Pneumatic Casing Brake

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.10 Pneumatic casing brake 4.5.11 Oil/water sprayers 9 10 Fig. 4-36 Change values (+) Fig. 4-35 Change values (+) Change values (-) Change values (-) Current product data display Current product data display...

  • Page 52: Basic Sealing, Filling System, Clipping Process, Clipping Process Mode Screen

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12 Basic sealing, filling system, clipping Active operating mode for sealing (here, electronic jam switch): process, clipping process mode Press to go to other settings for the selected screen operating mode Possible operating modes for sealing...

  • Page 53: Possible Combinations Of Clipping Process Control And Clipping Process Mode

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG • Note Possible clipping process controls The screen in Fig. 4-37 is an example. Which icon is actually displayed at positions 5, 7, 8 and 10 depends Icon Meaning/Function on the following factors: •...

  • Page 54: Sealing Settings, Electronic Jam Switch, Part 1

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.2Sealing settings, electronic jam Input field: Percentage deviation of the sealing belt speed from the film drive speed switch, part 1 To correct the sealing belt speed: Sealing belt speed faster than film drive: +XX%...

  • Page 55: Sealing Settings, Electronic Jam Switch, Part 2

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.3Sealing settings, electronic jam Display: Jam switch in valid working range (tick on a green background)/in invalid working range switch, part 2 (cross on a red background) Film brake distance in mm...

  • Page 56: Sealing Settings, Film Counter, Part 1

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.4Sealing settings, film counter, part 1 11 Input field: Sealing temperature 12 Option: Button for activating the vacuum at the film drive (tick on a green background)/deactivating the vacuum (cross on a red background)

  • Page 57: Sealing Settings, Film Counter, Part 2

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.5Sealing settings, film counter, part 2 10 Button for sealing the portion length set in Fig. 4-42, 13 by pressing Automatic On Activate function (tick on a green background)/ deactivate function (cross on a red background) 11 Button for manually sealing the film until the portion length set in Fig.

  • Page 58: Sealing Settings, Mechanical Jam Switch, Part 1

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.6Sealing settings, mechanical jam Display: Current sealing temperature switch, part 1 Button for switching the heating on (green background)/off (yellow background) Input field: Sealing temperature 10 Option: Button for activating the vacuum at the film drive...
  • Page 59 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.7Sealing settings, mechanical jam Display: Operating mode switch, part 2 Display: Current sealing temperature Button for switching the heating on (green background)/off (yellow background) Input field: Sealing temperature Input field: Max. permissible upwards deviation of sealing temperature Input field: Max.

  • Page 60: Filling System

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.8Filling system Display: Operating mode Display: Current position of clipping machine Input field: Position at which the stuffer should start Display: Actual value for sealed film [mm with film counter]; [% with jam switch] Input field: Target value for sealed film before the stuffer can start [mm with film counter];...

  • Page 61: Clipping Machine Controls Stuffer And Clipping Process Mode Is Start-Stop

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.9Clipping machine controls stuffer Operating mode display and clipping process mode is start- Clip type display stop Input field: Clipping process speed [rpm] Set clip height Set duration of clip pulse delay...

  • Page 62: 10Clipping Machine Controls Stuffer And Clipping Process Mode Is Continuous

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.10Clipping machine controls stuffer Operating mode display and clipping process mode is Clip type display continuous Input field: Clipping process speed [rpm] Input field: Clipping process speed during stuffing output [rpm] Input field: Clip height...

  • Page 63: 11Clipping Machine Controls Stuffer And Clipping Process Mode Is Overspreading

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.11Clipping machine controls stuffer Display: Operating mode and clipping process mode is Clip type display overspreading Set speed in revolutions per minute Set clip height Set overspreading Set duration of clip pulse delay...

  • Page 64: 12Portion Length Controls Clipping Machine/Stuffer And Clipping Process Mode Is Start-Stop

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.12Portion length controls clipping Display: Operating mode machine/stuffer and clipping Set speed in revolutions per minute process mode is start-stop Set clip height Set duration of clip pulse delay Target portion length: clipping process is...

  • Page 65: 13Portion Length Controls Clipping Machine/Stuffer And Clipping Process Mode Is Overspreading

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.13Portion length controls clipping Display: Operating mode machine/stuffer and clipping Set speed in revolutions per minute process mode is overspreading Set clip height Set overspreading Set duration of clip pulse delay Target portion length: clipping process is...

  • Page 66: 14Clip Mark Controls Stuffer And Clipping Process Mode Is Start-Stop

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.14Clip mark controls stuffer and Display: Operating mode clipping process mode is start-stop Set speed in revolutions per minute Set clip height Set duration of clip pulse delay Portion length (in mm) until clip mark is evaluated...

  • Page 67: 15Clip Mark Controls Stuffer And Clipping Process Mode Is Overspreading

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.15Clip mark controls stuffer and Display: Operating mode clipping process mode is Set speed in revolutions per minute overspreading Set clip height Set overspreading Set duration of clip pulse delay Portion length (in mm) until clip mark is evaluated...

  • Page 68: 16Dosing Pump Controls Clipping Process And Clipping Process Mode Is Start-Stop

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.16Dosing pump controls clipping Display: Operating mode process and clipping process Display: Clip type mode is start-stop Set speed in revolutions per minute Set clip height Set duration of clip pulse delay...

  • Page 69: 17Navigation Using The Quick Selection Buttons

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.12.17Navigation using the quick selection buttons The quick selection buttons (e.g. see 8, Fig. 4-53) make it possible to switch directly between the selected settings for sealing, the filling system and the clipping process control/clipping process mode.

  • Page 70: Start-Stop Velocity Profile

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.13 Start-stop velocity profile 11 Display field: Machine rotation angle in which the clip pulse arrives From the screens shown in Fig. 4-46 and Fig. 4-53, 12 Input field: Target calibre of product...

  • Page 71: Velocity Profile For Continuous Mode

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.14 Velocity profile for continuous mode From the screen shown in Fig. 4-47, you can access the velocity profile for the continuous operating mode by pressing the blue left arrow: Fig. 4-58...

  • Page 72: Velocity Profile For Overspreading

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.15 Velocity profile for overspreading From the screen shown in Fig. 4-48, you can access the velocity profile for the overspreading operating mode by pressing the blue right arrow: Fig. 4-60 Enlarged section of input field for target...

  • Page 73: Film Break

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.16 Film break Message icon and icon selection button - Error message display Back to basic selection screen of the Maintenance level 4.5.16.1Setting film break control The target length of the portion depends on the calibre and dosing volume.

  • Page 74: Printer

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.17 Printer Display: Operating mode Printer cannot be selected Input field: Print time Display: Actual distance between two prints on the film Input field: Target distance between two prints on the film Field not available with inkjet printers.

  • Page 75: Simulator

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.18 Simulator 4.5.19 Loading a product program Fig. 4-63 Change values (+) Change values (-) Fig. 4-64 The simulator is used for testing the machine For screen description, see section 4.4.5. without stuffer.

  • Page 76: Date/Time

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.5.20 Date/Time 4.6 Service level Fig. 4-65 10 11 12 Fig. 4-67 Password input and selection screen of the Service level Fig. 4-66 Password input field Icon selection button Input field: Set date...

  • Page 77: Adjusting The Rotation Angle For Machine Functions And Additional Equipment

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.6.1 Adjusting the rotation angle for 4.6.2 Example: Compiling and saving a machine functions and additional product program equipment 1) Checking/changing counter settings Fig. 4-69 Knife, shirr, rings Display product data Fig. 4-68...
  • Page 78 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 2) Checking/changing product data 4) Writing and saving a product program Product programs can only be saved in Service level (see Page 4-2). Fig. 4-70 Product data Fig. 4-72 3) Reading and saving data on RFID page...

  • Page 79: Usb Connection For Back-Up And Retrieval Of Product Programs

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 10 Input field for product name 4.6.3 USB connection for back-up and retrieval of product programs • All white fields can be amended. When you touch a field, the input keyboard appears.

  • Page 80: Screen Configuration Level 1 Or 2

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.6.4 Screen configuration level 1 or 2 4.6.5 Reading and saving product programs through the USB connection Fig. 4-75 Display or hide icons in level 1 (Operator) or Fig. 4-76 Deleting a product program and copying...

  • Page 81: List Of Possible Error Messages

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 4.7 List of possible error messages M 175.2 Fault spreading adj. motor: internal fault 8502 M 175.3 Fault spreading adj. Motor: timeout 8601 2.2 Control system starting, please wait! M 175.6 Fault spreading motor: SYSTEM-NUMBER I 168.0 Clip-pressure adjustment active...
  • Page 82 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG M 186.7 RFID: Clip does not match recipe M 193.6 Fault separator hole adj. motor: M 187.2 Die does not match recipe SYSTEM-NUMBER M 187.4 Spreading / check conveyor belt M 194.0 Power-Limit clipping! Check settings! M 187.5 Check spreading/die...
  • Page 83 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG M 2378.3 Torque film drive 2 > max M 2378.4 Torque sealing band drive > max M 2378.5 Torque difference fim drive 1/2 > Max M 2378.6 Torque film pre-drive > max M 2380.1 TSA Compressed air supply P3 <>...
  • Page 84 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Indicators and controls 4-52 EN/07-2017...

  • Page 85: Start-Up

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5 Start-up - Fill the loop magazine on the GSA and transport the 1st loop to the closing point. 5.1 Note - Set the clip closing pressure. • Only trained and authorised persons may start up - Set the stuffer program.

  • Page 86: Filling The Clip Magazine

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.4 Filling the clip magazine - Select the correct clip size for the product. - Push the clip reel onto the magazine spindle. 5.4.1 Setting the braking force on the clip magazine - The spindle brake must be set so that the clip stick can be easily unwound without deformation.

  • Page 87: Converting The Clip Transport

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.4.3 Converting the clip transport 5.5 Changing the die and punch Adjustment of the clip transport depends on the - With the safety circuit closed, bring the machine into spacing (for example S or M clips on the FCA 120 and the home position.
  • Page 88 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Changing the punch - Push the punch lock (1) down. Warning: Risk of crushing and cut injuries in the closing and separator area You are at risk of crushing and cut injuries in the closing and separator area.

  • Page 89: Changing The Separator Knife

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - Close the upper protective shutter. 5.6 Changing the separator knife - Swing the conveyor back in. - Open the upper protective shutter. Warning: Risk of crushing and cut injuries in the closing and separator...

  • Page 90: Changing The Spreading (Manual)

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.7 Changing the spreading (manual) - With the safety circuit closed, bring the machine into Warning: Risk of crushing and cut the home position. injuries in the closing and separator - Press the "Clip loading position/Change position”...
  • Page 91 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - Unscrew the clip guide plate (1, Fig. 5-14). Warning: Risk of crushing and cut injuries in the closing and separator area You are at risk of crushing and cut injuries in the closing and separator area.

  • Page 92: Adjusting The Clip Guide For Different Clip Sizes

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - Loosen the clamping screw (1, Fig. 5-17). - Use the adjustment screw (2, Fig. 5-17) to set the required spreading. - Re-tighten the clamping screw (1, Fig. 5-17). Fig. 5-18 1 Clip guide plate 2 Fixing screw - Loosen the lock nut (2, Fig.

  • Page 93: Setting The Separator Hole

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.9 Setting the separator hole 5.10Closing pressure - Switch to the basic screen in the Maintenance menu Cutting and deforming the clips requires differing using the icon selection button (Key). forces depending on the clip and casing type. For this reason, the closing pressure must be adjusted.

  • Page 94: Starting Up The Automatic Gsa Looper

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.11Starting up the automatic GSA looper - Swing the sausage outlet (1) out. - Open the lower protective shutter (2). Fig. 5-23 1 Sausage outlet 2 Lower protective shutter Fig. 5-24 Loop reel Spindle - Push the loop reel (1) onto the spindle (2).

  • Page 95: Central Lubrication

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG - Close the lower protective shutter and swing the sausage outlet back in. The automatic GSA looper is now operational. 5.12 Central lubrication 5.12.1 Inserting the lubricant cartridge Fig. 5-26 11 Locking lever - Push the loop tape between the brake roller (5) and brake shoe (6) and through the loop tape guide (7).

  • Page 96: Manually Triggering The Lubrication Process

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.12.3 Manually triggering the lubrication - Press button (1). process The automatic lubrication process is triggered. If necessary, repeat the bleeding process. 5.13 Inserting the film The film roll is placed onto a tension core with built-in bellows to clamp the roll.
  • Page 97 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 1.) Check the condition of the Teflon strips on the seal pipe. Replace the Teflon strips if necessary. 2.) Operate the air release valve with the compressed air gun until the tension core has released enough air for the film roll to be pushed 3.) Swing the stop bracket (1, Fig.
  • Page 98 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 8.) Press the film pre-drive button (see Fig. 5-38). The pre-drive moves up. The button is no longer lit up green around the edge. Fig. 5-39 Flipping the toggle switch for the sealing station up 10.) Guide the film over the guide pulleys as shown in...

  • Page 99: Producing The Film Tube

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 15.) Flip the toggle switch for the film drive down, making sure you do not reach in between the film drive and the seal pipe. Fig. 5-43 Toggle switch for the film drive Fig.

  • Page 100: Replacing The Sealing Belt

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 5.14Replacing the sealing belt Fig. 5-44 1 Lever Caution: Risk of crushing There is a risk of crushing: Fig. 5-45 1 Sealing belt clamping lever - between the sealing bar and the seal pipe, - between the seal pipe and the film conveyor (optional).

  • Page 101: Splice Detection

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Fig. 5-46 1 Adjusting screw 2 Set the sealing belt central to the roller - Loosen the lock nut of the adjusting screw and set the adjusting screw such that the sealing belt is central to the left roller.
  • Page 102 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Start-up 5-18 EN/07-2017...

  • Page 103: Product Testing

    TS(C)A 120/160 Poly-clip System GmbH & Co. KG 7 Product Testing 7.1 Note The activities described in this chapter must only be carried out by trained and expert members of staff. The Safety Information chapter 1 and the local accident prevention regulations in force must be observed.

  • Page 104: Inspect The Sealing Seam

    TS(C)A 120/160 Poly-clip System GmbH & Co. KG 7.3.2 Inspect the sealing seam Test the degree of sealing seam strength by means of a tensile test: - For that purpose place both index fingers into the hose and pull outwards (Fig. 7-4).
  • Page 105 TS(C)A 120/160 Poly-clip System GmbH & Co. KG Product Testing EN/06-2010...

  • Page 106: Troubleshooting

    TS(C)A 120/160 Poly-clip System GmbH & Co. KG 8 Troubleshooting 8.1 Note Maintenance and repair work may only be carried out by trained and expert persons. Work on electrical equipment of the machine must only be carried out by a qualified electrician or by a trained person under supervision of a qualified electrician, in accordance with the electrical regulations.

  • Page 107: List Of Possible Faults And Alarms

    TS(C)A 120/160 Poly-clip System GmbH & Co. KG 8.2 List of Possible Faults and Alarms Fault/Alarm Cause / Fault Remedial Measure Film rips a) seal point a) re-insert film b) film edge damaged b) inspect film roll for edge damage,...
  • Page 108 TS(C)A 120/160 Poly-clip System GmbH & Co. KG Fault/Alarm Cause / Fault Remedial Measure Clip legs are bent on the die is too small for the clip change die the left and/or on the right The clip has the right...
  • Page 109 TS(C)A 120/160 Poly-clip System GmbH & Co. KG Fault/Alarm Cause / Fault Remedial Measure Burrs on the cutting a) the cutting play is too large a) set cutting play between 0.1 and edge 0.3 mm (depending on clip size) b) the cutting edges at the punch are...
  • Page 110 TS(C)A 120/160 Poly-clip System GmbH & Co. KG Troubleshooting EN/10-2011...

  • Page 111: Cleaning And Maintenance

    TSCA Poly-clip System GmbH & Co. KG Cleaning and Maintenance 9.2.1 Taking machine out of operation - Return machine to start-up condition. 9.1 General Information - Press the red Emergency-Stop pushbutton. - Disconnect the mains power supply. The machine must be cleaned before every use, at the - Disconnect the control cable between the clip latest.
  • Page 112 TSCA Poly-clip System GmbH & Co. KG - With TSCA 120 and TSCA 160 swivel the lid (3) at the splash guard upwards. Fig. 9-2 1 Splash guard 2 Stuffing horn 3 Lid - Close the front doors. - Close all switch cabinets at the machine.

  • Page 113: Cleaning Process

    TSCA Poly-clip System GmbH & Co. KG 9.3 Cleaning Process Attention: Difficult cleaning process When the cleaning water is warmer than 55 °C the proteins will solidify and the cleaning process Danger: Risk of contusion / risk of becomes more difficult.

  • Page 114: After Cleaning Work

    TSCA Poly-clip System GmbH & Co. KG 9.4 After Cleaning Work 9.) Remove all cleaning agents and tools from the machine area. 1.) Blow dry the machine and all components 9.5 Control, Inspection and disassembled for cleaning purposes using compressed air.

  • Page 115: Technical Data

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 10.1 Technical Data 10.1.3 Electrical connection • Note Connection voltage: 200-230 VAC, The data listed here are guide values. The data on the 380-460 VAC, 50/60Hz machine label are the authoritative values.

  • Page 116: Film Length, Film Width And Film Hose Diameter

    TSCA 120-M/160-L Poly-clip System GmbH & Co. KG 10.1.5 Film length, film width and film hose diameter 10.1.5.1 Dimensions of the film roll Fig. 10.1-3 Core diameter 76 mm (3") Roll diameter, maximum 450 mm Roll width, maximum 529 mm...
  • Page 117 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG Technical Data EN/04-2013 10.1-3...

  • Page 118: Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer

    Poly-clip System GmbH & Co. KG Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6.1 Alpina a) Alpina KF990, KF1100, KF1070 / 520 10-polig b) 48299 Rd80 x 1/4 M85 x 4 146520 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6-1 DE/EN/04-2010...

  • Page 119: Asgo

    Poly-clip System GmbH & Co. KG a) Alpina KF450, KF650, KF1040, KF1140 12-polig b) 48299 Rd80 x 1/4 M85 x 4 146521 1.6.2 Asgo a) Asgo b) 76963 Rd80 x 1/4 M81 x 3 146516 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer DE/EN/04-2010 1.6-2...

  • Page 120: Cato

    Poly-clip System GmbH & Co. KG 1.6.3 Cato a) Cato ECVE b) 62605 Rd80 x 1/4 64 x 1/8 146523 1.6.4 Frey a) Frey Konti C120, C200, E120, E200, S200 b) 55785 Rd80 x 1/4 Rd80 x 1/4 gültig bis / effective until 2001...

  • Page 121: Germo

    Poly-clip System GmbH & Co. KG a) Frey Konti 50, 100, 200, Jobber, Kompakt 2 30/40 Liter, b) 55785 Rd80 x 1/4 Rd80 x 1/4 C50, C55, E80 a) Frey Konti T250, T260, T266, F220, F222 b) 143820 Rd80 x 1/4...
  • Page 122 Poly-clip System GmbH & Co. KG a) Handtmann VF50, 80, 100, 200, 300, PA30-7 b) 45264 Rd80 x 1/4 Rd80 x 1/4 146507 a) Handtmann 600er Serie b) 45264 Rd80 x 1/4 Rd80 x 1/4 146509 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6-5...

  • Page 123: Ideal

    Poly-clip System GmbH & Co. KG a) Handtmann VF900 b) 45264 Rd80 x 1/4 Rd80 x 1/4 146580 1.6.7Ideal a) Ideal, U-159 b) 105201 Rd80 x 1/4 M76x4 1.6.8 Iozzelli a) Iozzelli b) 104952 Rd80 x 1/4 M63x3 146514 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer DE/EN/04-2010 1.6-6...

  • Page 124: Karl Schnell

    Poly-clip System GmbH & Co. KG 1.6.9 Karl Schnell a) KS P8-580,581, 582, P9-590, P10-570, 571, 572 b) 45262 Rd80 x 1/4 Rd105 x 1/8 a) KS P6 bis P8-583, P9-593, P10-573, P10-575, P11-576SE b) 49742 Rd80 x 1/4 Tr91 x 1/8 a) KS P8-583, P9-593, P10-573, P10-573SE pneum.

  • Page 125: Kraemer & Grebe

    Poly-clip System GmbH & Co. KG a) KS P7 - P11 Rd80 x 1/4 Rd130 x 1/4 gültig ab Masch.-Nr. / effective from mach.-no. 21800 146575 a) KS P11 SE 597 Rd80 x 1/4 Rd130 x 1/4 146581 1.6.10 Kraemer & Grebe a) Kraemer &...

  • Page 126: Marlen

    Poly-clip System GmbH & Co. KG a) Kraemer & Grebe b) 45267 Rd80 x 1/4 M90x4 146589 1.6.11 Marlen a) Marlen 60 b) 67998 Rd80 x 1/4 Ø 123,8 mm 146513 Kopplung Marlen pneumatisch komplett / Coupling Marlen pneumatic assembly Art-Nr.

  • Page 127: Metaquina Twinvac

    Poly-clip System GmbH & Co. KG 1.6.12 Metaquina Twinvac a) Metaquina Twinvac 60 b) 77345 Rd80 x 1/4 Ø 119 mm 146534 1.6.13 Piereder b) 68001 Rd80 x 1/4 Tr120x1/6 (60) Piereder HVF 90 / 95 b) 67999 Tr120x1/6 Tr120x1/6 (76) 146535 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer...

  • Page 128: Rex

    Poly-clip System GmbH & Co. KG 1.6.14 Rex a) Rex b) 62622 Rd80 x 1/4 Rd80 146518 a) Rex b) 62622 Rd80 x 1/4 Rd80 146585 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6-11 DE/EN/04-2010...

  • Page 129: Risco Brevetti

    Poly-clip System GmbH & Co. KG 1.6.15 Risco Brevetti a) Risco Brevetti RS 1040 A/B/C, 2001M, 2002M b) 62627 Rd80 x 1/4 R21/2 a) Risco Brevetti RS 2000 b) 45261 Rd80 x 1/4 R23/4 a) Risco Brevetti RS 3000, 4000...

  • Page 130: Schrofner

    Poly-clip System GmbH & Co. KG 1.6.16 Schrofner a) Schrofner KVF 80, 100, 200, 400 b) 62622 Rd80 x 1/4 Rd80 146518 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6-13 DE/EN/04-2010...

  • Page 131: Schwerdtel

    Poly-clip System GmbH & Co. KG 1.6.17 Schwerdtel a) Schwerdtel K3/ NW50 b) 69113 Rd80 x 1/4 Ø 92/ 52 a) Schwerdtel K3/ NW65 b) 60433 Rd80 x 1/4 Ø 92/ 60 a) Schwerdtel DN50/ R2 b) 104368 Rd80 x 1/4...

  • Page 132: Sia

    Poly-clip System GmbH & Co. KG 1.6.18 SIA a) SIA 4000N, 2002D, SIA 6000S b) 52212 Rd80 x 1/4 M80x3 a) SIA 3000-S b) 105077 Rd80 x 1/4 M80x3 a) SIA 3000 b) 52213 Rd80 x 1/4 Rd82x1/6 146522 1.6.19 Tecmaq...

  • Page 133: Tecnotrip

    Poly-clip System GmbH & Co. KG 1.6.20 Tecnotrip a) Tecnotrip 146526 1.6.21 Velati a) Velati, alt b) 45263 Rd80 x 1/4 92,5x1/6 a) Velati IC-4, 5, 6 b) 56475 Rd80 x 1/4 M78x3 a) Velati b) 143063 Rd80 x 1/4...

  • Page 134: Vemag

    Poly-clip System GmbH & Co. KG 1.6.22 Vemag a) Vemag R500, 700 b) 46160 Rd80 x 1/4 Rd70x1/6 lh 146536 a) Vemag R1000 S3, R2000 S3, R3000 S3 b) 45264 Rd80 x 1/4 Rd80x1/4 146519 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer 1.6-17...

  • Page 135: Sonderverbindungsteile / Special Connections Parts

    Poly-clip System GmbH & Co. KG Vemag R1000DC, 2000DC, 3000DC, 4000DC, HP10, HP15, b) 45264 Rd80 x 1/4 Rd80x1/4 Robby I, Robby II, DP10, HP7C 146506 1.6.23 Sonderverbindungsteile / special connections parts e Verbindungsmutter / connection nut 26168 Rd80 x 1/4...

  • Page 136: Anschlusskabel Fasspresse, Komplett 100985A

    Poly-clip System GmbH & Co. KG 1.6.25Anschlusskabel Fasspresse, komplett 100985A Connection cable drum press assembly 100985A Art-Nr. Pos. Beschreibung Description 11372 Steckergehäuse, Gr. 3, Kabel seitlich plug housing, size 3, cable side way 11705 Reduzierring PG 13,5/ 9 reducing insert PG 13.5/9...

  • Page 137: Fasspressensteuerung Komplett 146285B

    Poly-clip System GmbH & Co. KG 1.6.26Fasspressensteuerung komplett 146285B Drum press control assembly 146285B Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer DE/EN/04-2010 1.6-20...
  • Page 138 Poly-clip System GmbH & Co. KG Art-Nr. Pos. Beschreibung Description 50084 Kreuzklemmstück cross clamp-piece 105922 Hülse bushing 146286 Halter bracket 102689 Näherungsschalter proximity switch 64386 Steckverbinder M12, winklig, 5m plug connector, M12, angular, 5m 50086 Stange 106484 „Winkelstecker; 12-polig, Stift”...

  • Page 139: Proximity Switch Control Assembly 55920

    Poly-clip System GmbH & Co. KG 1.6.27Initiatorsteuerung komplett 55920 Proximity switch control assembly 55920 Verbindung Clipmaschine-Füller / Connection Clip Machine-Stuffer DE/EN/04-2010 1.6-22...
  • Page 140 Poly-clip System GmbH & Co. KG Art-Nr. Pos. Beschreibung Description 56352 Stange 50086 Stange 50084 Kreuzklemmstück cross clamp-piece 13082 Zylinderschraube M8x60 DIN 912 socket head cap screw M8x60 DIN 912 10288 Scheibe 8,4 DIN 125 washer 8.4 DIN 125 50088 Hülse 16/11x50...
  • Page 141 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG EN/07-2017...
  • Page 142 TSCA 120-M/160-L Poly-clip System GmbH & Co. KG EN/07-2017...

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