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Summary of Contents for Snap-On EELR326A
- Page 1 2-POST MODEL # EELR326A INSTALLATION AND OPERATION MANUAL READ and SAVE THIS Snap-On Tools Corporation INSTRUCTION MANUAL 1-800-268-7959 MAR 2003 6-1640...
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Page 2: Table Of Contents
TABLE OF CONTENTS PAGE SAFETY AND OPERATING INSTRUCTIONS................2 SPECIFICATIONS ...........................3 CONTENTS ............................4 INSTALLATION REQUIREMENTS .....................5 INSTALLATION INSTRUCTIONS ....................6 UNPACKING PROCEDURE ......................6 BAY LAYOUT..........................7 SAFETY SHUT-OFF BAR INSTALLATION ................8 SAFETY SHUT-OFF BAR ADJUSTMENT .................8 TOWER POSITIONING AND SETUP ..................10 ARM INSTALLATION .......................10 POWER PACK INSTALLATION ....................11 HYDRAULIC SYSTEM INSTALLATION ................12 SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT ..........14... -
Page 3: Safety And Operating Instructions
1 SAFETY AND OPERATING INSTRUCTIONS When using this lift, basic safety precautions should always be followed, including the following. Read all instructions in this manual and on the lift. Inspect lift daily. Do not operate if it malfunctions or problems have been encountered. -
Page 4: Specifications
2 SPECIFICATIONS Capacity: 9000 lbs. 4090 kg Overall Width: 134” 3404mm Width Between Columns: 107” 2717mm Drive-Thru Width: 86 ½” 2197mm Overall Height: 144” 3658mm Under Bar Clearance: 140” 3556mm Height to Lowered Lift Pads: 4” 102mm Height to Raised Low Lift Pad: 5 ¾”... -
Page 5: Contents
3 CONTENTS The complete lift is contained in two (2) packages: 1. The main structural components are packed in a steel frame. 2. The remaining parts are packed in an accessory box. Main Structural Components includes: 1pc. Power side tower and carriage assembly 1pc. -
Page 6: Installation Requirements
4 INSTALLATION REQUIREMENTS IMPORTANT: It is the user’s responsibility to provide a satisfactory installation area for the lift. Lifts should only be installed on level concrete floors with a minimum thickness of five (5) inches or 130 mm. Concrete must have a minimum strength of 4000 psi or 30 MPa and should be aged thirty (30) days prior to installation. -
Page 7: Installation Instructions
5 INSTALLATION INSTRUCTIONS When the lift arrives on site, please read the owner’s manual and check for any freight damages. Also, check the contents to make sure no parts are missing before starting installation. Gather all the tools listed and make sure the installation instructions are fully understood before commencing installation. -
Page 8: Bay Layout
BAY LAYOUT Figure 3 – Bay Layout... -
Page 9: Safety Shut-Off Bar Installation
SAFETY SHUT-OFF BAR INSTALLATION Note: The safety shut off will disconnect the power to the power pack when an obstruction touches the padded bar or the carriages reach their maximum extension. The safety shut off switch is factory pre-wired. Refer to Figure 4 and 5. Note: This procedure can be done on the floor. - Page 10 Figure 4 – Safety Shut-Off Bar Installation Figure 5 – Safety Shut-Off Bar (Power Side)
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Page 11: Tower Positioning And Setup
TOWER POSITIONING AND SETUP Locate the power side and slave side tower to the relative position as shown on Figure 3. Double check all dimensions. Using a step ladder, install the crossmember. Raise and place the crossmember mounting hooks over the top of the tower. Install and tighten the crossmember using four (4) 1/2”-13UNC x 1½”LG. -
Page 12: Power Pack Installation
POWER PACK INSTALLATION Remove the red plastic cap located at the rear of the power pack, and install the 90° fitting (page 25, item 18) located in the hardware kit. Bolt power pack to the mounting bracket on the power side tower using four (4) 5/16”-18UNC x 1”LG. -
Page 13: Hydraulic System Installation
UP CONTROL MICROSWITCH BUTTON SHUT-OFF (NORMALLY OPEN) (NORMALLY CLOSED DURING OPERATION) 230 VOLTS AC SINGLE PHASE POWER SUPPLY Figure 8 – Electrical Diagram HYDRAULIC SYSTEM INSTALLATION Refer to Figure 9 and 10, and the Hydraulic System Parts List on page 26 Note: Save hydraulic caps and plugs for future use. - Page 14 Connect the power side end to the bulkhead fitting (item 1) attached to the hydraulic line (item 30). TIGHTEN ALL HYDRAULIC CONNECTIONS. Caution: Over tightening could cause the flare seal to break. Remove filler cap from power pack, and fill reservoir with 3.5 Gal. (13.2 L) of ISO32 hydraulic oil (10 weight hydraulic oil).
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Page 15: Safety Release Cable Routing And Adjustment
SAFETY RELEASE CABLE ROUTING AND ADJUSTMENT The mechanical safety automatically engages. To release the mechanical safety, you must first raise the lift approximately 2”, then pull the safety release lever down. This disengages the power side safety dog and activates the safety cable to release the slave side safety dog. - Page 16 Guide the cable up under the large pulley towards the end of the safety dog. Remove the 3/8” x 1 ½” shoulder bolt from the safety dog. Feed the shoulder bolt through the collar of the safety release cable and then replace the shoulder bolt securely to the safety dog.
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Page 17: Hydraulic System Bleeding And Leveling Procedure
5.10 HYDRAULIC SYSTEM BLEEDING AND LEVELING PROCEDURE 1. Ensure that both carriages are fully lowered. 2. Remove the bleeder cap from the “T” fitting at the bottom of the slave side cylinder. 3. Attach a 15ft. clear bleeding hose to the same fitting, and place the open end of the hose into the power pack’s reservoir’s filler neck or in a container in which the oil came in for reuse. -
Page 18: Hydraulic Adjustment Procedure
5.11 HYDRAULIC ADJUSTMENT PROCEDURE Important! Should your lift come out of synchronization, i.e. one carriage is higher than the other, it is necessary to level the lift hydraulically. When slave side is higher than the power side: 1. Lower lift on to the first safety on the power side. 2. - Page 19 Figure 13 – Crossmember Leveling Figure 14 – Tower Leveling Figure 15 – Shim Placement Figure 16 – Anchor Installation Refer to Bay Layout (Figure 3) to ensure that the column is still in the proper position. Using a rotary hammer drill with a ¾” masonry drill bit, drill holes in the floor on the high side column using the tower baseplate as a template.
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Page 20: Shimming Of The Remaining Tower
Reconfirm that the column is level front to rear and side to side (Figure 14). Add or remove shims as required. Torque all anchor bolts to 150 ft-lbs. (203 Nm), continually checking that the column is level as you proceed. If anchor bolts do not tighten to 150 ft-lbs. OR project more than 1 ¾”... -
Page 21: Arm Restraint Adjustment
5.14 ARM RESTRAINT ADJUSTMENT The arm restraint are designed to automatically engage when the lift is raised and disengage when the lift is fully lowered. The arm restraint can be adjusted by turning the arm restraint bolt (Figure 17). Figure 17 – Arm Restraint Adjustment 6 LIFT MAINTENANCE GUIDELINES SAFETY INSTRUCTIONS Read operating and safety manuals before using any lift... - Page 22 Raise and lower the lift at the beginning of each shift, without a vehicle on, to verify the lift is leveled and operating properly. Perform hydraulic leveling procedure when the lift is out of level. WEEKLY: Check and adjust hydraulic level EVERY TWO MONTHS: Clean and re-grease slide block channels inside of both columns Grease arm pins...
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Page 23: Safety Awareness - Automotive Lift Institute (Ali)
hydraulic system has not been inspected or maintained as recommended. This is a safety back-up system. If you are unclear call your local representative immediately. SAFETY AWARENESS - AUTOMOTIVE LIFT INSTITUTE (ALI) -
Page 24: Parts Manual
8 PARTS MANUAL LIFT ASSEMBLY... -
Page 25: Lift Assembly Parts List
LIFT ASSEMBLY PARTS LIST ITEM QTY. DESCRIPTION PART # FLAT WASHER, 1/2”ID SAE 6-0248 LOCKWASHER, 1/2”ID 6-0059 HEX NUT, 1/2”-13UNC 6-0035 SELF TAPPING SCREW, #12 x 1/2”LG. 6-1134 COTTER PIN, 1/8”DIA. x 1”LG. 6-0267 ALI/ETL DECAL 6-0996 "HYDRAULIC LEVELING" DECAL 6-1151 SHOULDER BOLT, 3/8”DIA. - Page 26 ITEM QTY. DESCRIPTION PART # HEX BOLT, 5/16”-18UNC x 3/4”LG. 6-0423 TOWER WELDMENT, RIGHT SIDE 4-0382 SHOULDER BOLT, 3/8”DIA. x 5/8”LG. 6-0069 SAFETY COVER w/DECALS, RIGHT SIDE 0-0203 “SAFETY INSTRUCTIONS” DECAL 6-0594 SAFETY DOG, RIGHT SIDE 2-0872 CARRIAGE STOP 1-1119 WIRE ROPE CLIPS 6-2060 HEX NUT, 5/16”-18UNC...
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Page 27: Hydraulic System
HYDRAULIC SYSTEM... -
Page 28: Hydraulic System Parts List
HYDRAULIC SYSTEM PARTS LIST ITEM QTY. DESCRIPTION PART # ELBOW BULKHEAD 90°, 3/8”JIC-3/8”JIC 6-0012 CAP, 3/8”JIC 6-0021 UNION, 3/8”JIC MALE 6-0286 TEE, 3/8” SWIVEL NUT JIC MALE 6-0284 LOCKWASHER, 1/4” I.D. 6-0056 HYDRAULIC CYLINDER ASS’Y, RS 3-0735 POWER PACK (8K) 6-1956 POWER PACK (9K) 6-1957... -
Page 29: Hydraulic System Parts List
POWER PACK: #6-2055 (AB-1381) 208-230V/1PH/60Hz... -
Page 30: Power Pack Parts List: #6-2055 (Ab-1381) 208-230V/1Ph/60Hz
POWER PACK PARTS LIST: #6-2055 (AB-1381) 208-230V/1PH/60Hz ITEM QTY. DESCRIPTION PART # VALVE CARTRIDGE CHECK 6-1087 LABEL INSTALLATION AUTOHOIST 6-2136 BREATHER CAP & BLADDER 6-1376 MOTOR AC 208-230V. 2HP/1PH/60Hz, BLK 6-2474 LABEL WARNING AUTOHOIST 6-2149 SPRING 0.480” x 0.063” x 0.42” COMP 6-2151 RETURN HOSE 3/8”...
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