KTR-Group OPC2 Series Operating & Assembly Instructions

Oil/air cooler

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Oil/air cooler
series
OPC2
Please observe protection
note ISO 16016.
Oil/air cooler
Series OPC2
Operating/Assembly instructions
Drawn:
2019-11-21 Pz/Str
Verified:
2020-03-30 Pz
Oil/air cooler; example: OPC2-300 and OPC2-400
Oil/air cooler; example: OPC2-500 to OPC2-900
Replacing:
Replaced by:
KTR-N
43213 EN
Sheet:
1 of 14
Edition:
1
---

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Summary of Contents for KTR-Group OPC2 Series

  • Page 1: Operating/Assembly Instructions Edition

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 1 of 14 Operating/Assembly instructions Edition: Oil/air cooler series OPC2 Oil/air cooler; example: OPC2-300 and OPC2-400 Oil/air cooler; example: OPC2-500 to OPC2-900 Drawn: 2019-11-21 Pz/Str Replacing: Please observe protection note ISO 16016. Verified: 2020-03-30 Pz Replaced by:...
  • Page 2: Table Of Contents

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 2 of 14 Operating/Assembly instructions Edition: The oil/air cooler series OPC2 is an efficient high-performance cooler. It has a compact design and was developed for cooling hydraulic oil, gear oil and lubricating oil. Table of contents Technical data Advice...
  • Page 3: Technical Data

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 3 of 14 Operating/Assembly instructions Edition: Technical data Type OPC2-300 and OPC2-400 Illustration 1: OPC2-300 and OPC2-400 Table 1: Dimensions - Type OPC2-300 and OPC2-400 Engine Engine Dimensions [mm] coolers pump Type of cooler Voltage l/min.
  • Page 4 Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 4 of 14 Operating/Assembly instructions Edition: Technical data Type OPC2-500 to OPC2-900 Illustration 2: OPC2-500 to OPC2-900 Table 2: Dimensions - Type OPC2-500 to OPC2-900 Engine Engine Dimensions [mm] coolers pump Type of cooler Voltage l/min.
  • Page 5: Advice

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 5 of 14 Operating/Assembly instructions Edition: Advice General advice Please read through these operating/assembly instructions carefully before you assemble the oil/air cooler. Please pay special attention to the safety instructions! The operating/assembly instructions are part of your product. Please store them carefully and close to the oil/air cooler.
  • Page 6: Intended Use

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 6 of 14 Operating/Assembly instructions Edition: Advice 2.4 Intended use You may only assemble and disassemble the oil/air cooler if you • have carefully read through the operating/assembly instructions and understood them •...
  • Page 7: Assembly

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 7 of 14 Operating/Assembly instructions Edition: Assembly The oil/air cooler series OPC is supplied ready for assembly. 4.1 Components of oil/air cooler Component Quantity Description Oil/air cooler „Type OPC2“ Illustration 3: Oil/air cooler; example: OPC2-300 and OPC2-400 Illustration 4: Oil/air cooler;...
  • Page 8: Place Of Installation

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 8 of 14 Operating/Assembly instructions Edition: Assembly 4.2 Place of installation Illustration 5: Oil/air cooler; example: OPC2-300 and OPC2-400 Illustration 6: Oil/air cooler; example: OPC2-500 to OPC2-900 In order to achieve the optimum cooling capacity the distance to the nearest wall should not fall below the height of the cooling element (dimension A), since only in this way a proper air supply is ensured (see illustration 5 and 6).
  • Page 9: Assembly Of Oil/Air Cooler

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 9 of 14 Operating/Assembly instructions Edition: Assembly 4.3 Assembly of oil/air cooler The oil/air cooler can be assembled in various positions, while the vertical design should be preferred. Sufficient fastening has to be assured. ...
  • Page 10: Electrical Connection

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 10 of 14 Operating/Assembly instructions Edition: Assembly 4.5 Electrical connection Before connecting the motor to the power supply compare the specifications in the type label (see illustration 9) of the motor to the voltage, fuse and frequency of the mains.
  • Page 11: Cleaning

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 11 of 14 Operating/Assembly instructions Edition: Assembly 4.7 Cleaning Before cleaning make sure that the oil/air cooler has cooled down. STOP Touching the heated components causes burns. With cleaning processes, e. g. with water, disconnect the cooler from the main power supply.
  • Page 12: Start-Up

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 12 of 14 Operating/Assembly instructions Edition: Start-up Please make sure that the oil/air cooler is properly connected and fastened. Please observe the following procedure: • Flush the oil/air cooler with the same liquid/medium as the other systems. •...
  • Page 13: Spares Inventory, Customer Service Addresses

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 13 of 14 Operating/Assembly instructions Edition: Maintenance and service • Inspect distances between fan and protective grid. The fan needs to rotate freely. • Inspect the individual components of the device for electrically conductive connections (including the grounding cable connection).
  • Page 14: Series Opc2 Sheet: 2 Of

    Oil/air cooler KTR-N 43213 EN Series OPC2 Sheet: 14 of 14 Operating/Assembly instructions Edition: EC Certificate of incorporation EC Certificate of incorporation according to EC machinery directive 2006/42/EC dated May 17, 2006, annex II B The manufacturer - KTR Systems GmbH, D-48432 Rheine - states that the Oil/air coolers - OPC2 is an incomplete machine complying with the Machinery Directive 2006/42/EC.

This manual is also suitable for:

Opc2-300Opc2-400Opc2-500Opc2-900

Table of Contents