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Summary of Contents for Dual Pumps THOR
- Page 1 Engine Pump Unit Owners Handbook pumps 793-1800...
- Page 3 WITH THE MACHINE AT ALL TIMES. This manual has been compiled to give all of the necessary information to operate the Dual Pumps THOR engine pump unit range safely and effectively. It is recommended the manual and its accompanying literature be read and understood before attempting to assemble or operate the equipment.
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Page 4: Table Of Contents
EC DECLARATION OF CONFORMITY Dual Pumps Ltd Unit 8, Hudson Road Saxby Road Ind. Est. Melton Mowbray Leicestershire LE13 1BS Declares that this equipment conforms to the following directives, 2006/42/EC, 2000/14/EC, 2014/30/EU Tom Herridge Technical Manager 1) Index Page 2) Equipment ....................2 - 3 3) Safety ...................... -
Page 5: Safety
THOR Engine Pump Unit Please refer to the Engine Operating Instructions before starting this machine. THOR standard specification: 23 hp twin cylinder diesel engine c/w oil bath air cleaner, 7-lit fuel tank and key start. Gearbox driven 1450-rpm plunger pump. - Page 6 3.2 Protective Clothing Operators and assistants should wear the following Personal Protective clothing and equipment: - Waterproof boots with good non-slip soles Waterproof overalls Waterproof gloves *Goggles or full-face protection to at least BS EN166 **Ear Muffs or Ear Plugs to give protection to at least EN352-1. 3.3 Use in confined spaces Diesel engines produce fumes and toxic gases, use only in well-ventilated spaces.
- Page 7 manufacturers instructions, any modifications or accessories added to this machine should be assessed for safe operation and vibration, then implement appropriate measures. 3.6 Accessories Switch off machine and relieve lance pressure before attaching or removing accessories. Warning: Check accessory equipment is of the correct specification be- fore attaching and operating.
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Page 8: Main Features
Diesel Tank 4. Main Features Engine Oil Dipstick Filler Cap Fig 1 Service Fuel Warning Schedule Sticker Sticker *Fuel Spillage Drain Tap Engine Cooling Safety Air Inlet Valve Pump Four Point Super-Flex Mounting Water Inlet Connection (No.1) Engine Pulsation Control Box Dampener Gearbox Oil Fuel Spillage Drain Hose... - Page 9 Engine Oil 4. Main Features Diesel Tank Filler Plug Filler Cap Fig 2 Diesel Tank Air Intake Diesel Spillage Water Tray By-pass Hose Connection Oil Bath (No.2) Air Filter Water Inlet Hose Connection Exhaust Heat (No.1) Guard Engine Exhaust Pump Dipstick &...
- Page 10 4. Main Features - TT18400DHE & TT21350DHE Gearbox Gearbox Pump Fig 5 Dipstick & Filler Cap Pump Dipstick Outlet & Filler Cap Port (No.4) Water Pressure Regulating Valve (No.3) Increase Pressure (do not exceed the machines rated pressure) Decrease Pressure Safety Valve Water Inlet Filter (No.5)
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Page 11: Installation
5. Installation 5.1 From the pump and gearbox (if fitted) remove the ‘Red’ travel plugs, replacing them with the yellow-topped dipsticks. Check all oil levels, top up if necessary. 5.2 Check the engine oil level and fill the fuel tank with diesel, see engine manufacturers handbook for details of oil and fuel types. -
Page 12: Operation
6. Operation 6.1 Start engine (Note: Depress the lance trigger to release water pressure before starting the engine). Refer to accompanying booklet relating to the type of engine fitted. 6.2 Using High Pressure Lance (Note: see final manufacturers lance specifications) Release the lance safety catch, which is located behind the trigger. - Page 13 8. Maintenance Schedule 3 months Each/ 12 months or Activity or first 50 First Use 250 hours hours Hours Inspect / top up oil levels Engine Gearbox Pump Air Filter and Oil Bath Level Change Oil Gearbox (SAE90 Gear Oil) Pump (SAE20/30 Pump Oil) (Change engine oil and filter (use SAE 15/40 Diesel Multigrade) in-line with the engine manufacturers...
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Page 14: Maintenance
8. Maintenance Diesel Fuel Filler Cap Diesel Tank Diesel Spillage Tray Engine Oil Dipstick Split Diesel Drain Diesel Spillage Diesel Spillage Drain into Appropriate Receptical. Warning Do Tap. In Off Position Drain Hose Drain Hose Not Re-Use! Dispose of Ensuring Compliance with Local and National Regulations... - Page 15 8. Maintenance Pressure Flow Sensitive Adjustment Secondary Unloader (See main Water Filter See Valve features for maintenance relevant valve Odyssey AGM Dry Maintenance Free Battery schedule model) (Clean and check tightness of connections) Fuel Lift Pump Fuel Filter Engine Cooling Fan (keep mesh clear at all times) Engine Oil Filter (refer to maintenance schedule and engine...
- Page 16 8. Maintenance Engine Manual Throttle Pull Stop Throttle friction pad adjustment Hour Ignition Key Clock Engine Start Engine Oil Pressure Warning Light Battery Charge Warning Light Air Filter Maintenance Indicator Engine Oil Drain Plug (refer to engine handbook and Dispose of oil in maintenance schedule) accordance with local authority regulations)
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Page 17: Fault Finding
9. Fault Finding Symptom Possible Cause Remedy Pump running normally Lance in low pressure mode Check and adjust but pressure low. Pressure Regulator valve Check and adjust Pump sucking air. Check water supply and possible air ingress. Nozzle badly worn Check and/or replace Worn piston packing Seek professional advice... -
Page 18: Disposal
12. Warranty Limited Warranty Supplied by Dual Pumps Ltd Dual Pumps Ltd as suppliers warrants to the original purchaser, each new unit or other product supplied from its factory, for the period of twelve (12) months from the date of shipment from the factory, six (6) months for equipment on hire or rental, to be free from defects in material and workmanship under normal use and service. - Page 19 Dual Pumps Ltd will decide whether the claim is valid and if so will issue a credit for the item. Should Dual Pumps Ltd find the claimed item to be out of warranty declarations the said charge will stand and be paid by the customer as normal.
- Page 20 pumps Unit 8, Hudson Road Saxby Road Ind. Est. Melton Mowbray Leicestershire LE13 1BS Telephone: +44 (0)1664 567226 Fax: +44 (0)1664 410127 E-mail: info@dualpumps.co.uk www.dualpumps.co.uk...
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