Hoffman Controls 610 Series Installation & Operating Instructions Manual

Hoffman
Complete Installation & Opera- Complete Installation & Opera- Complete
ting Instructions
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CAUTION:
Failure to read, understand and follow the accompanying
instructions and diagrams, prior to completing the instal-
lation, may result in permanent damage to the motor.
Introduction
The class II Model 610 Digital Current Monitor offers the latest
technology for providing positive and accurate over current motor
(load) protection for single, and 3 phase motors, drawing between 5
and 250 amps. The Model 610 also can monitor up to two thermistor
temperature sensors to detect abnormally high and/or low compressor
operating temperatures.
Motor protection is accomplished by monitoring the operating
motor current, in each phase of the load, using current transformers.
For both single and 3 phase loads, the control digitally processes the
sampled current and calculates the excess energy being absorbed by
the motor due to current flow above the operator selected trip level.
If the current is above the selected trip level, the controller calculates
the excess power and integrates to calculate excess energy. When the
excess energy rises to a level equivalent to locked rotor for 2 seconds,
a current trip will occur. If the current drops below the trip level prior
to a trip, the controller will reset the integration to zero. This prevents
false-alarm trips. Fail-safe operation is provided by protecting the load
from excessive current or abnormal temperatures in one or more of
the following overload conditions:
Electrical Overcurrent
Single & 3 Phase Single & 3 Phase
Phase Imbalance Phase Imbalance
Low/High Voltage Low/High Voltage
Locked Rotor Locked Rotor
Power Factor Power Factor
Compressor Temperature Abnormalities
High Exhaust Temperature
High and/or Low Oil Temperature
If one of the above conditions occurs, the Model 610 operates a TRIP
relay to disconnect power from the load. An ALARM relay is also provided
that can be used to alert operators of a lockout condition. The number of
automatic trip resets allowed before a lockout occurs is operator selectable.
The automatic trip reset time is also selectable.
When protecting 3 phase loads, t When protecting When protecting 3 phase loads, t
imbalance and can also verify correct phase rotation during each
load's startup.
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Controls
Mechanical Overload
Wear Wear
Binding Binding
Friction Friction
Stall Stall
Torque Torque
he Model 610 detects phase
Model 610 Digital Current Monitor
Setting the current trip level at 8% above the nominal FLA of the
motor will indirectly provide both low and high voltage protection.
Setting the current trip level at other percentage levels above FLA will
directly protect the motor.
The optional, customer supplied, Omega 10K thermistor tempera-
ture sensors can be used to monitor compressor exhaust temperature
and crankcase oil temperature. Omega offers a wide range of therm-
istor sensors that are readily available. The trip temperature values are
operator selectable. The Exhaust high temperature value can be set
between 80°F and 300°F or between 100 Ohms and 20K Ohms.
The Oil temperature trip values can be set for high, low or both high
and low trip temperatures between 20°F and 200°F or between 200
Ohms and 20K Ohms. Consult factory for different temperature
ranges.
This micro controller based Model 610 Digital Current Monitor is
available in four different models:
1) Model 610-1PH
2) Model 610-3PH Provides three phase or single phase motor
3) Model 610-1PH(MOD) Provides single phase motor protec
4) Model 610-3PH(MOD) Provides three phase or single phase
All four Model 610 Digital Current Monitor models can be
operated locally using the four push buttons and LCD screen.
The two Modbus models, ending in (MOD), can also be operated
remotely using a Modbus RTU master controller.
All Model 610 Monitors operate on 24 VAC (2.5 VA).
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When using the Model 610 Digital Current Monitor, select
a transformer to meet the requirements of all the 24 VAC
components being used.
Description
The Model 610 Current Monitor consists of a Kydex covered
PCB on standoffs, with a 32 character LCD and four push
buttons. The LCD is used 1) to display operational information
and 2) for setting parameters and numerical values via a menu
system. The menu system allows the operator to:
1) Reset a trip
2) Select the number of monitored current phases.
3) Select the over current trip level.
4) Activate or de-activate checking phase order on power up.
5) Select the % phase imbalance trip level.
1
Provides single phase motor protection
protection
tion and Modbus RTU remote
operation.
motor protection and Modbus
RTU remote operation.
IMPORTANT: