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TIELBURGER tk 520 Operating And Installation Instructions

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  • Page 2 This document is a publication by Julius Tielbürger GmbH & Co. KG, Postdamm 12, D-32351 Stemwede-Oppenwehe, Germa- ny (www.tielbuerger.de). The document is up to date with the latest technology at the time of printing. Subject to technical and equipment changes. The drawings and illustrations shown may differ from the original.

  • Page 3: Table Of Contents

    Content 1 Operating and installation instructions ........................4 1.1 General ..................................4 1.2 Warnings and symbols .............................. 5 2 Basic safety instructions ..............................6 2.1 Intended use ................................6 2.2 Organisational measures ............................6 3HUVRQQHOVHOHFWLRQDQGTXDOL¿FDWLRQVEDVLFREOLJDWLRQV ..................7 2.4 Position of safety stickers and labels ........................7 3 Scope and condition of delivery ............................

  • Page 4: Operating And Installation Instructions

    Operating and installation instructions 1 Operating and installation instructions 1.1 General e operating and installation instructions are intended -Operation, including setting up, fault recti cation to help users familiarise themselves with the machine in the course of work, removal of production waste, and use it in line with its intended applications.

  • Page 5: Warnings And Symbols

    Operating and installation instructions 1.2 Warnings and symbols Read the operating instructions DANGER! Indicates an immediate threat of danger. If this instruction is ignored, there is a risk of death or extremely serious injury. WARNING: Indicates a potentially hazardous situation. If this instruction is ignored, there may be a risk of death or extremely serious injury.

  • Page 6: Basic Safety Instructions

    Basic safety instructions 2 Basic safety instructions 2.1 Intended use e product has been constructed using state-of-the-art For example, the product must not be used to sweep technology and in line with the recognised technical animal feed. Bristles can come loose and be consumed safety regulations.

  • Page 7: 3HuvrqqhoVhohfwlrqDqgTxdol¿FdwlrqvEdvlfReoljdwlrqv

    Basic safety instructions 2.3 Personnel selection and quali cations; basic obligations Work on/with the product may only be carried out by be carried out by a quali ed electrician or by trained reliable personnel. Observe the legal minimum age. personnel under the guidance and supervision of a quali ed electrician in accordance with electrical en- Only use trained or instructed personnel and clearly gineering regulations.

  • Page 9: Illustration Of The Machine And Danger Zone, Component Description, Position Of Safety Stickers And Labels

    Illustration of the machine and danger zone 4 Illustration of the machine and danger zone, component description, position of safety stickers and labels Ø = 15 m Max. speed 5 km/h Before putting the machine into operation, read and take note of the operating and safety instructions.

  • Page 11: Installation

    Installation 5 Installation 5.1 Preparatory measures prior to installation DANGER! There is an increased risk of injury near running drives. Follow the safety instructions. WARNING: Switch off the engine and allow it to cool down. The machine must be secured to prevent it from being started inadvertently.

  • Page 12: Installation

    Installation 5.2 Installation Dear valued customer, Models are continuously being updated by the lawn tractor and implement manufacturers in line with technolog- ical progress. As a result, descriptions or illustrations in these instructions may differ from the actual conditions on the lawn tractor. Select one of the columns below on the basis of your mounting frame.
  • Page 14 Installation A B C Push the bolt with washer through the hole. 2x M8 x 16 2 x 8.4-25-2 Loosely pre-assemble the spacer. On a (2wd) rear-wheel drive tractor: Remove parts. On a (4wd) all-wheel drive tractor: Do not remove parts. Position the bracket.
  • Page 15 Installation A B C Push the bolt with washer through the drilled hole and screw it into the spacer. 2x M8 x 16 2 x 8.4-25-2 Push the bolt with washer through the hole. 2x M8 x 20 2 x 8.4-25-2 Turn the nut with washer on the bolt.
  • Page 17 Installation A B C Push the washer onto the bolt. 1x 7/16" x 20 UNF x 3 1/2“ Lateral ejector Rear ejector Push the bolt with washer through the hole. CAUTION! Take care to mount the V-belt pulley correctly. Install the V-belt pulley using the inch bolt and tighten it.
  • Page 18 Installation A B C The V-belt is then placed on the V-belt pulley below the engine. Release the tension spring so that the V-belt tensioner comes into operation. CAUTION: The spring is tensioned. Risk of crushing. Start the engine. Read the operating instructions provided by the lawn tractor manu- facturer.
  • Page 19 Installation A B C CAUTION! Only use on rear ejectors. On rear ejectors only Position the guard. On rear ejectors only Push the bolt with washer through the drilled hole 2x M8x16x20 in the bracket. 2x 8.4-16-1.6 Turn the nut with washer on the bolt.
  • Page 20 Installation A B C Push the nut with washer onto the bolt. 2x M8 2x 9-28-3 Position the guard. Push the bolt through the drilled hole in the guard. 2x M8 x 16 Turn the nut with washer on the bolt. 2x M8 2x 9-28-3...
  • Page 21 Installation A B C 1x M8 x 55 1x 8.1-14-1 Turn the nut on the bolt. 1x M8 With a clearance of approx. 42 mm. approx. 42 Push the washer onto the bolt. Position the bolt.
  • Page 22 Installation A B C Turn the nut with washer on the bolt. Tighten the bolt. Position the guard. Tighten all bolts.
  • Page 23 Installation A B C &RUUHFWO\LQVWDOOHG¿QJHUJXDUG Reinstall the removed guard. Tighten the bolts. Completely installed mounting frame with drive.
  • Page 24 Installation A B C DANGER! (QVXUHWKDWDOOSURWHFWLYHHTXLSPHQWLVVHFXUHO\¿WWHG Assemble the operating lever. To do so, refer to the operating instructions for the attachment.

  • Page 25: Sweeper Attachment Installation

    Installation 5.4 Sweeper attachment installation IMPORTANT: Follow the safety instructions. Before you begin, acquire an overview of the installation sequence and the required parts and tools. Remove the nuts on the right- and le -hand supports. 2x SW 19 Remove the supports on the right and le . Sweeper without supports.
  • Page 26 Installation Screw in the ball handle for adjusting the height of the support wheel. Ready the guide. Position the guide on the support. Connect the guide to the pin. Secure the guide to the support with a bolt, washer and nut. 1x M8 x 16 1x 8.4-21-4 1x M8...
  • Page 27 Installation Tighten the bolt. 2x SW 13 Correctly secured guide. Ready the li ing linkage. Note: e li ing linkage is part of the mounting frame. Push the bolt through the hole in the tab. 1x M12 x 30 Turn the washer and nut on the bolt. 1x 13-24-2 1x M12...
  • Page 28 Installation Push the linkage onto the pin. Correctly positioned linkage. Secure the linkage with an R-pin. Correctly installed linkage.
  • Page 29 Installation Insert the extension pipe. Secure the pipe with a linch pin. Correctly installed pipe with linkage. Ready the control linkage. Insert the hook into the rotary unit from below.
  • Page 30 Installation Hook mounted on the rotary unit. Push the control rod through the guide. Interlock the hook and control rod. Secure the hook and control linkage using an R-pin. e control rod should be within comfortable reach of the driver's seat. Correctly installed sweeper.

  • Page 31: Start-Up

    Start-up 6 Start-up 6.1 Basic safety instructions for normal operation Never operate the machine in a manner that could that no one can be endangered by the machine starting compromise safety. Before beginning work, familiarise yourself with the Before travelling with the machine or beginning work, work environment at the location where the machine check that the brakes, steering, signal and lighting is used.

  • Page 32: Coupling And Uncoupling The Sweeper

    Start-up 6.2 Coupling and uncoupling the sweeper DANGER! Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Read the operating instructions provided by the lawn tractor manufacturer. WARNING: If the drive set is not used, the guard on the quick-change mechanism with drive must be secured using the wing bolt.
  • Page 33 Start-up 7) Locking the sweeper 8) Correctly locked. e tab must be pushed until the notch is level. CAUTION: Before using the sweeper you must always ensure that the quick-change mechanism is safely locked. To uncouple the sweeper attachment, follow the instructions in reverse order.

  • Page 34: Brush Pressure

    Start-up 6.3 Brush pressure e ball handle for adjusting the brush pressure is e height of the support wheel is adjusted by located above the support wheel. turning the ball handle. 3) Optimal brush pressure: Lower the brush until it is 4) Turning clockwise (+): Raise the brush Anti-clockwise (-): Lower the brush just touching the oor.

  • Page 35: Setting The Ejection Direction

    Start-up 6.4 Setting the ejection direction WARNING: Ensure that no persons or property are located in the danger zone, as otherwise this could result in injury or material damage. e ejection direction can be set to one of ve 1) To adjust the ejection direction with ease, please options.

  • Page 36: Debris Container

    Start-up 6.5 Debris container DANGER! Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Read the operating instructions provided by the lawn tractor manufacturer. 2) Locking mechanism in the back position. 1) Turn the locking mechanism backwards. 3) Place the debris container on the mounting rods 4) Debris container in the bottom position.

  • Page 37: Emptying The Debris Container

    Start-up 7) Ensure that the top rubber lip of the container is located below the sweeper brush cover. CAUTION: Never lift the sweeper when the debris container is full as this may damage the lawn tractor. 6.6 Emptying the debris container DANGER! Switch off the engine.

  • Page 38: Removing The Debris Container

    Start-up 6.7 Removing the debris container DANGER! Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Read the operating instructions provided by the lawn tractor manufacturer. 1) Turn the locking mechanism backwards. 2) Locking mechanism turned backwards. 3) Remove the debris container vertically.

  • Page 39: Switching The Brush On And Off

    Start-up 6.8 Switching the brush on and o Switch on the engine. Read the operating instructions provided by the lawn tractor manufacturer. 1) To lower the sweeper, move the li ing lever up- 2) To raise the sweeper, push the li ing lever down- wards.

  • Page 40: Maintenance And Care

    Maintenance and care 7 Maintenance and care 7.1 Basic safety instructions DANGER! Clean the implement regularly, particularly in the exhaust and engine area. Otherwise, there is an LQFUHDVHGULVNRI¿UH Comply with the adjustment, maintenance and inspec- Always retighten screw connections that have come WLRQWDVNVDQGLQWHUYDOVVSHFL¿HGLQWKHXVHUPDQXDO loose during maintenance or repair work.

  • Page 41: Replacing The Sweeper Brushes

    Maintenance and care 7.2 Replacing the sweeper brushes DANGER! Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Read the operating instructions provided by the lawn tractor manufacturer. IMPORTANT: The sweeper brushes must be checked at least every 20 operating hours. If your sweeping results become less than satisfactory or the diameter of the brushes is 220 mm or less, the brushes have to be replaced.

  • Page 42: Cleaning The Implement

    Maintenance and care 9) Once both of the brushes have been mounted, push 8) Push the le -hand sweeper brush onto the axle. the washer and the cap onto the axle. Observe the above assembly instructions. 10) Now secure the sweeper brushes using the lock nut.

  • Page 43: Additional Cleaning Instructions

    Maintenance and care 7.4 Additional cleaning instructions WARNING: Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Switch off the engine and remove the spark plug connector before repair, maintenance and cleaning work. Read the operating and installation instructions. Observe the cleaning intervals accordingly.

  • Page 44: Checking And Correcting The Tyre Pressure

    Maintenance and care 7.5 Checking and correcting the tyre pressure DANGER! Switch off the engine. Secure the lawn tractor against being started inadvertently or rolling away. Comply with the permitted tyre pressure. The tyres will burst at excessive pressures. Read the operating instructions provided by the lawn tractor manufacturer. IMPORTANT: If the tyre pressure is too low, the tube may rub against the rim and become damaged.

  • Page 45: Storage

    Maintenance and care 7.6 Storage e sweeper must be properly stored if it will not be required for a longer period of time. If you have additional questions on this subject, please contact your responsible specialist dealer. Install the supplied supports on the right- and le -hand sides.

  • Page 46: Transport

    Transport 8 Transport DANGER! If the machine is to be transported on a lorry or trailer, loading ramps with a suitable load-bearing ca- pacity, width and length must be used. The machine must only be loaded with the engine switched off, without a driver, by being pushed on to the means of transport by an appropriate number of people.

  • Page 47: Terms Of The Guarantee

    Troubleshooting and rectifying issues Possible cause Fault How to rectify the fault - incorrectly installed belt Sustained grating noise when Have V-belt adjusted by a specialist the sweeper brush is switched workshop - incorrectly installed belt The sweeper brushes are not Have V-belt replaced by a specialist - defective V-belt turning or stop under load...

  • Page 48: Drive Set - Exploded Drawing

    Exploded drawings 12 Drive set – exploded drawing...

  • Page 49: Sweeper Attachment - Exploded Drawing

    Exploded drawings 13 Sweeper attachment – exploded drawing...
  • Page 50 Exploded drawings...
  • Page 51 Exploded drawings...
  • Page 52 Exploded drawings...
  • Page 53 Exploded drawings...

  • Page 54: Ec Declaration Of Conformity

    14 EC Declaration of Conformity EC Declaration of Conformity (in accordance with EC Directive 2006/42/EC) Manufacturer: Julius Tielbürger GmbH & Co. KG Maschinenfabrik Postdamm 12 D-32351 Stemwede-Oppenwehe, Germany Authorised representative for technical documentation: Mr Jörg Tielbürger Julius Tielbürger GmbH & Co. KG Maschinenfabrik Postdamm 12 D-32351 Stemwede-Oppenwehe, Germany...

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