Innotech BARRIER-VARIO Instruction Manual
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BARRIER-VARIO
Instruction manual
DE – ACHTUNG: Die Verwendung des INNOTECH-Produkts ist erst zulässig, nachdem die
Gebrauchsanleitung in der jeweiligen Landessprache vollständig gelesen und verstanden wurde.
EN – ATTENTION: Use of the INNOTECH product is only permitted after the instruction
manual has been read and fully understood in the respective language.
IT – ATTENZIONE: L'utilizzo del prodotto INNOTECH è permesso solo previa lettura e
comprensione dell'intero manuale di istruzioni nella lingua del relativo paese di utilizzo.
FR – ATTENTION : L'utilisation du produit INNOTECH n'est autorisée qu'après avoir
entièrement lu et compris la notice d'utilisation dans la langue du pays concerné.
NL – ATTENTIE: Dit INNOTECH-product mag pas gebruikt worden nadat u de gebrui-
kershandleiding in de taal van het betreffende land gelezen en begrepen hebt.
ES – ATENCIÓN: Se autorizará el uso de los productos INNOTECH una vez que se hayan
leído y entendido las instrucciones de uso en el idioma del país.
PT – ATENÇÃO: O uso do produto INNOTECH apenas é permitido depois de ter lido e
compreendido na totalidade as instruções de uso na respetiva língua nacional.
DK – GIV AGT: Du må først bruge et produkt fra Innotech, efter du har læst og forstået
brugsvejledningen i fuldt omfang i dit lands sprog.
SV – O B S : Denna INNOTECH-produkt får inte användas förrän bruksanvisningen på
respektive lands språk har lästs igenom och förståtts.
CZ – POZOR: Práce s výrobkem INNOTECH je povolena teprve po kompletním přečtení a
porozumění návodu k použití v jazyku daného státu.
PL – UWAGA: Produkty firmy INNOTECH mogą być używane dopiero po dokładnym
zapoznaniu się z całą instrukcją obsługi w ojczystym języku.
SL – POZOR: Uporaba izdelka INNOTECH je dovoljena šele po tem, ko ste navodila preb-
rali v celoti v ustreznem jeziku svoje dežele in jih tudi razumeli.
SK – POZOR: Produkt INNOTECH môžete používať až po prečítaní a porozumení celého
návodu na použitie pre príslušnú krajinu.
HU – FIGYELEM: Az INNOTECH termékek használata csak azt követően engedélyezett,
hogy saját nyelvén elolvasta és megértette a teljes használati utasítást.
TR – DİKKAT: INNOTECH ürününün kullanımına ancak ilgili ülkenin dilinde sunulmuş
olan kullanım kılavuzunun tamamen okunmasından ve anlaşılmasından sonra izin verilir.
注意:只有在仔细阅读并完全理解了当地语言的使用说明后,才能使用 INNOTECH 公司的产品。
ZH –

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Summary of Contents for Innotech BARRIER-VARIO

  • Page 1 PT – ATENÇÃO: O uso do produto INNOTECH apenas é permitido depois de ter lido e compreendido na totalidade as instruções de uso na respetiva língua nacional. DK – GIV AGT: Du må først bruge et produkt fra Innotech, efter du har læst og forstået brugsvejledningen i fuldt omfang i dit lands sprog.
  • Page 2: Table Of Contents

    WARRANTY SIGNS & MARKINGS INSTALLATION TOOLS [10] INSTALLATION [11] SYSTEM VARIO [12] SYSTEM VARIO, HINGED [13] SKYLIGHT SYSTEM [14] ESCAPE ROUTE [15] DISPOSAL [16] ACCEPTANCE LOG [17] INFORMATION ON THE SAFETY SYSTEM [18] TEST LOG [19] DEVELOPMENT & SALES BARRIER-VARIO/190527/www.innotech.at...
  • Page 3: Description Of Symbols

    Wear safety spectacles! Supplementary information/instructions  ü correct incorrect Comply with manufacturer's instructions/applicable instruction manuals. Work surface: Surface on which the persons stand, walk, or work. All vertical dimension specifications are provided in relation to this surface. Danger of falling/edge BARRIER-VARIO/190527/www.innotech.at...
  • Page 4: Safety Instructions

    The area below the work site (pavement, etc.) must be kept clear. Plan, install, and use the safety system in such a way that no-one can fall over the edge if it is used correctly. See planning documents at www.innotech.at. Do not make any changes to the safety system.
  • Page 5 Correct use of the individual elements including "personal protective equipment" must be ensured, because otherwise the safe functioning of the safety system is NOT guaranteed. Do not use safety systems if wind speeds exceed normal parameters (max. wind zone 4). BARRIER-VARIO/190527/www.innotech.at...
  • Page 6: Components/Material

    SYSTEM COMPONENTS F20: Aluminium Toe board F22: Aluminium, stainless steel 304 Toe board bracket for fastening the toe board to the VARIO BARRIER-V12 foot unit F23: Aluminium, stainless steel 304 Toe board connection set R11: Aluminium Aluminium pipe, straight BARRIER-VARIO/190527/www.innotech.at...
  • Page 7 Cap for BARRIER-R11 aluminium pipe S20-1140: Aluminium, aluminium/zinc, stainless steel 304 Post, system VARIO Standard length: 1140 mm Special lengths upon request S21-1050: Aluminium, aluminium/zinc, stainless steel 304 Post, PARAPET system Standard length: 1050 mm Special lengths upon request BARRIER-VARIO/190527/www.innotech.at...
  • Page 8 T30: Aluminium, stainless steel 304 Door set V20: Concrete VARIO weight, 12.5 kg BBF-05.5-038-DS-A2: Stainless steel 304 Bore fasteners incl. sealing disc for 1x VARIO-weight V20 BBF-05.5-096-DS-A2: Stainless steel 304 Bore fasteners incl. sealing disc for 2x V20 VARIO-weights BARRIER-VARIO/190527/www.innotech.at...
  • Page 9 V82: Aluminium, stainless steel 304 VARIO adapter foot V92: Aluminium, stainless steel 304 VARIO corner tie Z22: Aluminium/zinc End cap for a standard upright Z33-500: Polyurethane Underlay mat 500 x 500 mm Z50-3000: Aluminium Footway rail for emergency escape route BARRIER-VARIO/190527/www.innotech.at...
  • Page 10: Product Suitability/Approval

    PRODUCT SUITABILITY/APPROVAL INNOTECH "BARRIER" was developed as a side protection system (railing) for collective, permanent fall prevention on roof surfaces which are not publicly accessible. DANGER TO LIFE through incorrect use. Use INNOTECH "BARRIER" ONLY for personal safety. Do NOT climb onto the INNOTECH "BARRIER".
  • Page 11: Inspection

    INSPECTION INSPECT BEFORE EVERY USE Prior to each use, INNOTECH "BARRIER" must be inspected visually for any obvious defects. DANGER TO LIFE through damage to the INNOTECH "BARRIER". INNOTECH "BARRIER" must be in perfect working condition. Do NOT continue to use INNOTECH "BARRIER" if DANGER •...
  • Page 12: Warranty

    For system installation and for components planned and installed under the responsibility of specialised installation companies, INNOTECH assumes neither responsibility nor warranty in the case of incorrect installation. SIGNS & MARKINGS...
  • Page 13: Installation Tools

    INSTALLATION TOOLS [mm] AF = 18 AF = 10 AF = 8 AF = 18 AF = 4 AF = 2.5 AF = 8 Installation tools, various replacement parts and accessories are available from INNOTECH (www.innotech.at) (see INNOTECH price list). BARRIER-VARIO/190527/www.innotech.at...
  • Page 14: Installation

    INSTALLATION DANGER TO LIFE if NOT correctly installed. Install INNOTECH "BARRIER" correctly as per the instruction manual. DANGER Comply with the specified tightening torques. INJURIES from sharp edges on components. CAUTION Wear protective gloves for the installation work. EYE INJURIES from dust/splinters/liquid.
  • Page 15 SYSTEM VARIO 11.2 DIMENSIONS [mm] 1300 min. 2x V20 VARIO-weights OPTIONAL: Installation of two VARIO-weights next to each other 1500 Installation permitted ONLY using longer S22-1500 boom. BARRIER-VARIO/190527/www.innotech.at...
  • Page 16 SYSTEM VARIO 11.3 OVERVIEW Corners open Corners closed BARRIER-VARIO/190527/www.innotech.at...
  • Page 17 SYSTEM VARIO 11.4 NUMBER OF WEIGHTS 1. Work surface on the loaded side of the side protection system: Install two V20 VARIO-weights on every post Install four V20 VARIO-weights on all corner and end points Corners open Corners closed BARRIER-VARIO/190527/www.innotech.at...
  • Page 18 SYSTEM VARIO Exceptions: Wall tie R41: Door set T30: Install two V20 VARIO-weights. Install four V20 VARIO-weights. 2. Work surface on the unloaded side of the side protection system: Install four V20 VARIO-weights on every post BARRIER-VARIO/190527/www.innotech.at...
  • Page 19 SYSTEM VARIO 11.5 IMPORTANT DISTANCES [mm] ≤ ≤ ≤ ≥ ≥ ≤ ≤ ≤ 2200 2200 ≤ ≤ ≤ ≤ Corners open 2200 ≤ ≤ The dimensions vertical to the floor always relate to the work surface. BARRIER-VARIO/190527/www.innotech.at...
  • Page 20 SYSTEM VARIO [mm] ≤ ≤ ≤ ≥ ≥ ≤ ≤ 2200 2200 ≤ ≤ ≤ ≤ Corners closed 2200 ≤ ≤ The dimensions vertical to the floor always relate to the work surface. BARRIER-VARIO/190527/www.innotech.at...
  • Page 21 ≤ 470 mm, then no toe board is required. If the parapet is ≤ 150 mm, then a toe board is required. The dimensions vertical to the floor always relate to the work surface. BARRIER-VARIO/190527/www.innotech.at...
  • Page 22 SYSTEM VARIO 11.7 INSTALLATION Set the desired inclination (90° or 75°). 75° 90° AF = 18 AF = 18 AF = 18 1 x 60 Nm BARRIER-VARIO/190527/www.innotech.at...
  • Page 23 SYSTEM VARIO AF = 8 6 Nm AF = 8 AF = 8 Set the desired height. (Adjustment range = 125 mm)  Comply with the adjustment range. BARRIER-VARIO/190527/www.innotech.at...
  • Page 24 SYSTEM VARIO AF = 18 2 x 60 Nm AF = 18 AF = 18 ü For end and corner points, install four V20 VARIO-weights. AF = 8 6 Nm AF = 8 AF = 8 BARRIER-VARIO/190527/www.innotech.at...
  • Page 25 SYSTEM VARIO Cut the R11 aluminium pipe to length. AF = 4 5 Nm AF = 4 BARRIER-VARIO/190527/www.innotech.at...
  • Page 26: System Vario, Hinged

    VARIO foot unit (additional fastenings, e.g. flame scarf angle). Before positioning the VARIO weights, the maximum permitted loading capacity of the roof must be tested. The maximum pressure load is 0.068 kg/cm². If uncertainties arise during the installation, it is imperative that you contact the manufacturer. BARRIER-VARIO/190527/www.innotech.at...
  • Page 27 SYSTEM VARIO, HINGED 12.2 DIMENSIONS [mm] 1300 Fold the railing by loosening the threaded joint 12.3 OVERVIEW folded BARRIER-VARIO/190527/www.innotech.at...
  • Page 28 ≤ The dimensions vertical to the floor always relate to the work surface. Work surface on the loaded side of the side protection system: Install four VARIO-weights on every post Install four VARIO-weights on all corner and end points BARRIER-VARIO/190527/www.innotech.at...
  • Page 29 ≤ 470 mm, then no toe board is required. If the parapet is ≤ 150 mm, then a toe board is required. The dimensions vertical to the floor always relate to the work surface. BARRIER-VARIO/190527/www.innotech.at...
  • Page 30 SYSTEM VARIO, HINGED 12.6 INSTALLATION Set the desired inclination (90° or 75°). 90° 75° AF = 10 AF = 10 SW10 AF = 10 6 Nm BARRIER-VARIO/190527/www.innotech.at...
  • Page 31 SYSTEM VARIO, HINGED AF = 8 6 Nm AF = 8 AF = 8 Set the desired height. (Adjustment range = 125 mm)  Comply with the adjustment range. BARRIER-VARIO/190527/www.innotech.at...
  • Page 32 SYSTEM VARIO, HINGED SW10 AF = 10 AF = 10 6 Nm AF = 10 ü BARRIER-VARIO/190527/www.innotech.at...
  • Page 33 SYSTEM VARIO, HINGED Cut the R11 aluminium pipe to length. AF = 4 5 Nm AF = 4 ü BARRIER-VARIO/190527/www.innotech.at...
  • Page 34 SYSTEM VARIO, HINGED SW 2,5 3,5 Nm AF = 2.5 OPTIONAL: Height adjustment of the pipe bracket BARRIER-VARIO/190527/www.innotech.at...
  • Page 35: Skylight System

    SKYLIGHT SYSTEM 13.1 DIMENSIONS [mm] 2350 ≤ 1900 ≤ 4900 ≤ 4400 ≤ BARRIER-VARIO/190527/www.innotech.at...
  • Page 36 SKYLIGHT SYSTEM 13.2 OVERVIEW [mm] BARRIER-VARIO/190527/www.innotech.at...
  • Page 37: Escape Route

    ESCAPE ROUTE 14.1 DIMENSIONS OF SYSTEM VARIO 1700 1700 ≤ ≤ ≤ ≤ 1700 ≤ 1400 1300 BARRIER-VARIO/190527/www.innotech.at...
  • Page 38 ESCAPE ROUTE 14.2 OVERVIEW OF SYSTEM VARIO 14.3 DIMENSIONS OF ESCAPE ROUTE USING CONCRETE SLABS 1120 1700 1700 ≤ ≤ 100 - 200 A - A 1450 / 1650 / 1950 BARRIER-VARIO/190527/www.innotech.at...
  • Page 39 ESCAPE ROUTE 14.4 OVERVIEW OF ESCAPE ROUTE USING CONCRETE SLABS BARRIER-VARIO/190527/www.innotech.at...
  • Page 40 LAYING PLAN OF ESCAPE ROUTE USING CONCRETE SLABS Z50-3000 Z50-3000 B - B B - B B - B RECOMMENDATION: Fasten Z50-3000 using rivet BN-06, 4-015-0-A2 Bore diameter = 6.5 mm OPTIONAL: Fasten Z50-3000 using Würth countersunk drilling screw SHR-BSP-SEKPF-A2-AW25-4, 8X25 BARRIER-VARIO/190527/www.innotech.at...
  • Page 41 ESCAPE ROUTE 14.6 INSTALLATION INSTRUCTION BARRIER-VARIO/190527/www.innotech.at...
  • Page 42: Disposal

    The safety system is dismantled in reverse order to the installation instructions. Protect by means of an alternative safety system. Do NOT dispose of the safety system in household waste. As per national requirements, collect the used parts together, and dispose of them in an environmentally correct manner. BARRIER-VARIO/190527/www.innotech.at...
  • Page 43: Acceptance Log

    P R O T E C T I O N S Y S T E M ORDER NUMBER PROJECT CLIENT  Specialist: Company address: CONTRACTOR:  Specialist: Company address: INSTALLATION: Side protection system DESIGNATION: Side protection system no. Length: _______m  Specialist: Company address: BARRIER-VARIO/190527/www.innotech.at...
  • Page 44 The technical safety reliability is confirmed by the installation company. Comments: _________________________________________________________ Included in lightning protection system? Name: Client Fitter, anchorage points Date, company stamp, signature Date, company stamp, signature Fitter of side protection system Date, company stamp, signature BARRIER-VARIO/190527/www.innotech.at...
  • Page 45: Information On The Safety System

    Overview plan showing the position of the side protection system: Draw in the areas where there is a break-through hazard (such as skylights and/or light strips)! Damaged parts of the railing must be replaced immediately by a competent/specialised person who is familiar with the BARRIER side protection system. BARRIER-VARIO/190527/www.innotech.at...
  • Page 46: Test Log

    (Max. separation between posts 2200 mm, separation from the work surface, etc.)  Separations for the applicable system as per instruction manual  Aluminium pipe: (firm seat, threaded joints (tightening torque), no deformation, etc.)  Aluminium pipes  R11  BARRIER-VARIO/190527/www.innotech.at...
  • Page 47 Acceptance result: The safety system corresponds to the manufacturer's instruction manual, and to the state of the art. Technical safety reliability is confirmed. Comments: _________________________________________________________ Name: ________________________ ________________________ Client Inspection: Contractor (expert who is familiar with the safety system) ________________________ ________________________ Date, company stamp, signature Date, company stamp, signature BARRIER-VARIO/190527/www.innotech.at...
  • Page 48: Development & Sales

    DEVELOPMENT & SALES INNOTECH Arbeitsschutz GmbH, Laizing 10, 4656 Kirchham/Austria www.innotech.at BARRIER-VARIO/190527/www.innotech.at...

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