CSI Classic Installation Instructions

Your new CSI Classic Sectional Garage Door has been designed to provide security, attractive appearance and smooth, low effort operation. Your door will not provide optimum
®
performance unless it is installed correctly. No guarantee will be given or responsibility accepted by the manufacturers if the door is not installed as instructed. For satisfactory door
operation please follow the instructions carefully.
DISCLAIMER THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR INSTALLERS. Note: All reFereNCeS Are tAkeN From INSIDe lookING out.
the following hazards and hazard controls have been identified for installers during the installation of this door.
HAzARD
• Housekeeping - risk of slip trip or fall
• Housekeeping - risk of injury to other people or
animals in the installers work area
• manual handling when moving the door from the trailer
or ute to the installation area - risk of musculoskeletal
injury
• manual handling when installing Doors &
openers particularly above head height - risk of
musculoskeletal injury or twisting
• manual handling when installing tracks and torsion bars
- risk of musculoskeletal injury
• Working at heights and working with ladders, scissor lifts,
scaffold - risk of fall from height
• Sharp edges on door, tracks or related jewellery -
risk of laceration
• Pinch points - risk of cut, puncture or crush injury
• use of hand tools - risk of eye injury, laceration, cut,
stab or puncture injuries (Tools checklist)
• use of electric/ Battery or pneumatic tools - noise
hazard
• use of cutting tools creating sparks - risk of fire
• tension spring - risk of release of stored energy
(striking installer on the head or body)
• Position the door on the brackets, there is a risk of the
door striking a person
IMpoRtAnt InFoRMAtIon THE INSTALLER mUST SELECT AND USE FASTENERS APPROPRIATE TO THE mATERIAL INTO wHICH THEy ARE bEING FIxED.
GEnERAL ASSEMbLED VIEw
pARt no. MS0070 > REvISION 3 > JULY 2017 V2
ContRoL
• tidy up site prior to start work as a minimum area should be at least the area of the installation back into the garage and 2 metres in front
• If the Site housekeeping is deemed to be unsafe do not install the door
• keep all people well clear of installers work area with appropriate signage and discussion with owner
• Pack sizes
• use of 2 person lifts
• use of mechanical aids
• Avoid twisting (Practice correct lifting techniques)
• Correct use of ladders while installing tracks
• ladder check
• ladder placement
• Do not work off the top rung
• Wear appropriate PPe (Dyneema cut off Gloves)
• Follow instruction explicitly particularly for the installation of windows in some panel doors as the unrolled cut out edges presents a very sharp
edge
• Wear appropriate PPe and keep hands well clear of pinch points
• ensure hands well clear of the panels
• Wear appropriate PPe and utilise operators manual
• use appropriate noise/hearing protection in the form of ear plugs or ear muffs
• ensure appropriate fire protection available and housekeeping to ensure that flammable liquids or materials are removed from the area of work
• ensure correctly fitting winding bar is used
• ensure the correct length winding bar is utilised
• ensure winding bar is placed appropriately in the torsion socket plug
• ensure correct bolts are tightened or loosened (or clamp pliers) to ensure there is no release or controlled release of energy from the spring
either through the torsion bar or the winding bar
• keep hands clear of the torsion plug at all times
• keep head clear of the tensioning bar at all times
• ensure the door is immediately fastened to the bracket with the "u" Bolt
• ensure no-one ever walks under a door sitting on a bracket
InstallatIon InstructIons V2