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B&R X90 User Manual

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X90 mobile system
User's manual
Version: 1.20 (January 2019)
Model no.: MAX90-ENG
Translation of the original manual
All values in this manual are current as of its publication. We reserve the right to change the content of
this manual without prior notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or
incomplete information in this manual. In addition, B&R Industrial Automation GmbH shall not be liable for incidental
or consequential damages in connection with or arising from the furnishing, performance or use of this material.
The software names, hardware names and trademarks used in this document are registered by their respective
companies.

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Summary of Contents for B&R X90

  • Page 1 X90 mobile system User's manual Version: 1.20 (January 2019) Model no.: MAX90-ENG Translation of the original manual All values in this manual are current as of its publication. We reserve the right to change the content of this manual without prior notice. B&R Industrial Automation GmbH is not liable for technical/editorial errors or incomplete information in this manual.

  • Page 2: Table Of Contents

    4.3 Installation, removal and installing accessories....................25 4.3.1 Installing/Removing the X90 mobile system................... 25 4.3.2 Mating connector X1 - Accessory installation..................26 4.3.3 Mating connector X1 - Accessory removal..................... 29 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 3 5.4.1.6 Condition monitoring / Oscillation analyses..................229 5.4.1.7 Accessories............................292 5.5 Digital input modules..........................297 5.5.1 X90DI110.10-00............................. 297 5.5.1.1 General information..........................297 5.5.1.2 Order data............................297 5.5.1.3 Technical data..........................298 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 4 6.6.1.8 Installation tool..........................347 6.6.2 X90CA100.02-00........................... 349 6.6.2.1 Order data............................349 6.6.2.2 X90CA100.02-00 - Technical data....................349 6.6.2.3 Pinout............................... 350 6.7 Breakout box............................... 351 6.7.1 X90AC-BB.17-00........................... 351 6.7.1.1 Order data............................351 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 5 8.1.1 FirmwareVersion............................ 370 8.1.2 HardwareVariant............................ 370 8.1.3 ModuleID..............................370 8.1.4 SerialNumber............................370 8.1.5 SystemTime............................371 8.1.6 TemperaturCPU............................. 371 8.1.7 TemperaturENV1........................... 371 8.1.8 TemperaturENV2........................... 371 8.1.9 TemperaturENV3........................... 371 8.1.10 TemperaturENV4..........................371 X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 6: General Information

    1.2 Safety guidelines 1.2.1 Introduction Powerful and scalable automation systems (such as the X90 mobile product line), operating and control elements from B&R are ideal industry solutions in the fields of agricultural technology, construction machinery, emergency and communication vehicles as well as stationary systems. They were not designed, developed and manufactured for any use involving serious risks or hazards that could lead to death, injury, serious physical impairment or loss of any kind without the implementation of exceptionally stringent safety precautions.

  • Page 7: Regulations For Proper Esd Handling

    • The electrical installation must be carried out in accordance with relevant regulations (e.g. wire cross sec- tion, fuse protection, protective ground connection). • Take the necessary protective measures against electrostatic discharge (see "Protection against electro- static discharge" on page X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 8: Operation

    Contain useful information for users and instructions for avoiding malfunctions. Signal word Description Information: Useful information, application tips and instructions for avoiding malfunctions. Table 4: Organization of general notices X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 9: System Characteristics

    2.1 The benchmark for automation B&R continues the concept of the X20 control and I/O system in the X90 mobile product line. This allows B&R technology to also be used in mobile and outdoor applications in very harsh environmental conditions.

  • Page 10: X90 Mobile Cpus

    2.2.3 Individual configuration With its industrial design, the X90 mobile system is not only a remote I/O system, but also a complete control so- lution. Depending on requirements and the application, the X90 mobile family combines exactly those components that are needed.

  • Page 11: Topology And Application

    I/O modules with IP69K protection for open use even in harsh environments are the solution here. Prefabricated wiring harnesses simplify and shorten the assembly times directly at the machine or system. The finished X90 mobile system configuration is already installed in the system and only needs to be connected to the preinstalled wiring harnesses.

  • Page 12: Sophisticated Mechanics

    • Visual directly on the module via LED status indicator. Different states are also displayed differently, e.g. green for OK, red for error. • Via software in the cyclic data image. With the X90 mobile system, status data does not require any addi- tional communication effort. The differences between theoretically possible bus speed and requirements in practical operation are minimal.

  • Page 13: Embedded Parameter Chip

    Information such as module type, serial number, functionality and version number is contained in the embedded parameter chip of the X90 mobile module. This information is automatically evaluated by the programming envi- ronment (Automation Studio) and by the application program. This prevents errors during both commissioning and service.

  • Page 14: Flexibility For Options

    • With tools, e.g. with a database or a table calculation program • Directly from an ERP system, just like the parts list for the machine • Automatically in the application software, depending on the hardware used X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 15: Performance And Security

    • Female/Male connectors that are not being used must be closed with the included threaded caps! 2.13 Shock and vibration resistance Important! The shock and vibration resistance applies under the condition that cables are properly installed. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 16: Mechanical And Electrical Configuration

    The dimensions are in 2D with the ECAD macros for CAD support. STEP data is provided for 3D representation. The STEP data can be downloaded from the B&R website at www.br-automation.com under Services. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 17: Ground Connection

    The X90 mobile housing is electrically isolated from ground. We recommend grounding the housing to a chassis connected to ground (negative pole of the battery) through the screw connection. If the X90 mobile system is not mounted on a mobile machine, the ground connections must be provided via a suitable ground rail.

  • Page 18: Installation Instructions

    Unused connectors (CMC header and M12 circular connector) must be sealed with suitable covers! It is not recommended to install the X90 mobile system with the connection facing upwards. This could lead to permanent stress on the single core seals due to standing water, ice or chemicals.
  • Page 19 This is the recommended mounting orientation. In a horizontal mounting orientation, the orientation can be selected as required. Standing water in the area of the cable seal should be avoided as much as possible. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 20: X90Xx17Xxxx - Installation With Connector

    3.6 X90xx17xxxx - Installation with connector ~316 mm ~85 mm ~296 mm ~65 mm ~287 mm ~56 mm 267 mm 36 mm ~80 mm ~311 mm Figure 6: Installation with straight connector X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 21: M12 Circular Connector

    Mechanical and electrical configuration 3.7 M12 circular connector The connections of the X90 mobile system for POWERLINK and Ethernet are circular connectors. In addition to field-assembled connector, B&R also offers pre-assembled cables for fieldbuses and I/O functions. The following connectors are used with the X90 mobile system.

  • Page 22: Safe Cutoff Of A Potential Group

    In this regard, sufficient language skills are also required in order to be able to properly understand this manual. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 23: Mechanical Handling

    4 Mechanical handling 4.1 Solid mechanics With all the advantages that the X90 mobile system offers, one emphasis has always been solid mechanical design. The following sections describe the mechanical handling of the X90 mobile system. The following topics are cov- ered: •...
  • Page 24 0TG:220198.xxx-00. With the pressure equalization membrane made of polytetrafluoroethylene (Teflon), which prevents the ingress of water but allows the diffusion of vapor, the air humidity in the housing can be adjusted. Depending on customer requirements, the X90 mobile system can also be equipped with up to four expansion modules.

  • Page 25: Installation, Removal And Installing Accessories

    4.3 Installation, removal and installing accessories 4.3.1 Installing/Removing the X90 mobile system The X90 mobile system is secured with four M6 screws to the smoothest possible surface in the holes provided for this purpose with a torque suitable for the selected screws.

  • Page 26: Mating Connector X1 - Accessory Installation

    Table 8: Recommended cable length in mating connector X1 Figure 12: Recommended cable length in mating connector (image by Molex) Recommended Molex accessories: 63811-9100, 63811-9200, 63811-8900, 63811-9000. Recommended Molex accessories: 63902-1900, 63902-2000, 63868-8000, 63868-8100. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 27 Lock the wire cap to mating connector X1 (over the gray latch) and pull it over the connector until it locks into place. Figure 16: Installing the wire cap X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 28 The stranded wire must be protected against vibration using a cable tie through the clap on the wire cap. Figure 19: Cable tie clip The cables for mating connector X1 must be fastened down with suitable cable clamps. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 29: Mating Connector X1 - Accessory Removal

    Figure 22: Removing the wire cap To remove the cables, the gray latch must first be pulled out (with a screwdriver, for example). Figure 23: Unlocking mating connector X1 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 30 Press the cable into mating connector X1 (1). Insert the removal tool into the correct slots (2). Remove the cable (3). Removal tool 0.6 mm Removal tool 1.5 mm Figure 24: Removing the cable (image by Molex) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 31: X90 Mobile Modules

    Short description Page X90AO410.04-00 X90 mobile option board AO, 4 analog outputs, 12-bit, optional 0 to 10 V / 0 to 20 mA, optional DI, 9 to 32 VDC, sink/source, configuration using software X90AO410.08-00 X90 mobile option board AO, 8 analog outputs, 12-bit, optional 0 to 10 V / 0 to 20 mA, optional DI, 9 to 32 VDC, sink/source, configuration using software X90AT910.04-00...

  • Page 32: Module Overview: Grouped

    Short description Page X90AO410.04-00 X90 mobile option board AO, 4 analog outputs, 12-bit, optional 0 to 10 V / 0 to 20 mA, optional DI, 9 to 32 VDC, sink/source, configuration using software X90AO410.08-00 X90 mobile option board AO, 8 analog outputs, 12-bit, optional 0 to 10 V / 0 to 20 mA, optional DI, 9 to 32 VDC, sink/source,...

  • Page 33: Multifunction I/O Channels

    Quantity Digital Analog PWM signal Temperature Analog Counter Digital functionality MF-PWM X90AT910.0x-00 Output Input Multifunction I/O Quantity Digital Analog PWM signal Temperature Analog Counter Digital functionality MF-AT X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 34: X90 Mobile Controllers

    The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts. The heart of the X90 mobile system is a controller with a powerful ARM processor and up to 48 multifunction I/O channels. Basic features include interfaces for CAN, USB and Ethernet.

  • Page 35: Order Data

    4 IEPE analog inputs Digital inputs X90DI110.10-00 X90 mobile option board DI, 10 digital inputs, 9 to 32 VDC, op- tional sink/source, optional counter input 50 kHz, configuration using software Digital outputs X90PO210.08-00...

  • Page 36: Technical Data

    Remanent variables 16 kB FRAM, buffering >10 years Shortest task class cycle time 1 ms Standard memory 128 MB DDR3 SDRAM Table 10: X90CP172.24-00, X90CP172.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 37 8 to 48, depends on the use of multifunction inputs/outputs of multifunction inputs/outputs Nominal voltage 12 / 24 VDC Input voltage 9 to 32 VDC Table 10: X90CP172.24-00, X90CP172.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 38 MF-DO: 10 μA MF-PWM: 20 μA MF-DO: 80 mΩ DS(on) MF-PWM: 50 mΩ Residual voltage <1 V at 4 A nominal current Table 10: X90CP172.24-00, X90CP172.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 39 -40 to 85°C Relative humidity Operation 5 to 100%, condensing Storage 5 to 100%, condensing Transport 5 to 100%, condensing Table 10: X90CP172.24-00, X90CP172.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 40: Led Status Indicators

    A link to the Ethernet remote station has been established. The LED blinks if Ethernet activity is taking place on the bus. This process can take several minutes depending on the configuration. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 41: Operating And Connection Elements

    The device or a system component is defective and must be replaced. 5.2.1.5 Operating and connection elements IF4 - USB 2 IF2 - Ethernet I/O - IF7 to IF9 - CAN bus X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 42 Tilt the coin to remove the cover. To secure the service access window again, connect it to the X90 mobile system again and turn it clockwise with a coin until the markings on the cover point to the markings on the housing.
  • Page 43 5.2.1.5.5 Slots for option boards X90 mobile CPUs are equipped with option board slots. Being able to select corresponding option boards makes it possible to flexibly integrate additional bus or network systems into the X90 mobile system and extend the existing I/O profile.
  • Page 44 The USB interface can only be used for devices approved by B&R (e.g. TechGuard 0TG1000.01). Information: • The USB interface cannot be used as an online communication interface. • Current-carrying capacity is listed in the technical data. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 45 Option board 1 Function Option board 1 MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard I/O power supply Mainboard X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 46 Option board 2 Function Option board 2 Function Option board 4 Function Option board 4 Function Option board 4 Function / Vcc / GND Option board 3 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 47 The switched plus is the plus pole coupled to the ignition lock and also referred to as terminal 15. A separate digital input (X1.A.K2) is available on the X90 mobile system for this so that suitable measures can be taken in the software for when the vehicle ignition is switched off. Depending on the use case, the question arises as to whether the CPU or I/O power supply should be connected to the ignition plus or permanent plus of the vehicle.

  • Page 48: Block Diagram

    Multifunction digital inputs MF-DI / MF-AI, negative switching KL30 Supply voltage Vb2 5 A slow-blow Source configuration 6.9 / 10 / 22 kΩ 12/24 V A/D converter Digital input Comparator X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 49 12/24 V A/D converter Analog input 1 kΩ 10 kΩ Multifunction analog input MF-AI, diagnostics-capable current input Sensor power supply 1 kΩ 10 kΩ A/D converter Analog input X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 50 Analog GND Multifunction output MF-DO, digital input, negative switching Supply voltage Vs1 Current 10 A slow-blow 10 kΩ Source configuration Relay active 12/24 V Digital input Status X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 51 Sensor input (positive switching) Multifunction output MF-PWM, digital input, negative switching Supply voltage Vs1 10 A slow-blow 10 kΩ Relay active Source configuration 12/24 V Digital input Status Current X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 52 Multifunction output MF-DO, digital output, source circuit Supply voltage Vs1 Current 10 A slow-blow 10 kΩ Relay active 12/24 V Digital output Status * See chapter "Switching inductive loads" X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 53 10 A slow-blow 10 kΩ 12/24 V Status Current Digital output: Load output power supply (permanently on) PWM: - Active freewheeling low-side output (load connected to output power supply) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 54: Switching Inductive Loads (Mf-Do)

    Input states are invalid after the supply voltage has been cut off! When used as source inputs, the sensor power supply must take place via a digital output. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 55: Derating

    A boost current of 8 A is needed for a duration of 0.5 seconds. If a current of >10 A (MF-PWM) or >20 A (MF-DO) flows, 25 A is calculated. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 56: Inrush Current

    X90 mobile modules 5.2.1.10 Inrush current If the X90 mobile system is supplied with power from a power supply instead of a battery, note that sufficient energy storage capacity of ≥4700 µF is necessary. The reason for this is that a buffer capacitor is charged when the relay is switched on, which results in a voltage dip of <1 ms.

  • Page 57: Register Description

    33 to 40 33 to 48 Pulse width modulation 33 to 40 33 to 48 Current measurement 25 to 28 25 to 32 33 to 40 33 to 48 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 58 ● Communication - Edge detection counter slave 204 + (N-1) * 8 SlaveCount0N (index N = 1 to 8) DINT ● Communication - Edge detection timestamp slave X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 59 Status of the analog inputs USINT ● OutOfRangeAnalogInput09 Bit 0 OutOfRangeAnalogInput16 Bit 7 1111 Status of the analog inputs USINT ● OutOfRangeAnalogInput17 Bit 0 OutOfRangeAnalogInput24 Bit 7 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 60 Communication - Measured current 2062 + (N-25) * 4 CurrentN (index N = 25 to 32) ● 3098 + (N-33) * 4 CurrentN (index N = 33 to 48) ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 61 4102 TotalCurrentPositiv ● 4106 TotalCurrentNegativ Communication - Measuring module voltages 4106 SupplyVoltageSensor01 ● 4110 SupplyVoltageOutput01 4114 SupplyVoltageOutput02 4118 SupplyVoltageCPU Communication - Measuring operating temperature 4122 Temperature ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 62 ● 33922 + (N-9) * 4 cfgHysteresisN (index N = 09 to 24) UINT ● Configuration - Voltage selection of sensor power supply 36865 cfgOpMgmt_Mode USINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 63 Parallel connection is possible when configured as a digital output. A parallel connection is only possible with adjacent outputs. This approach begins with the pin with the smallest number. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 64 1 ms (default) 25 ms - Higher values are limited to this value. Input signal Time Delay Delay Delay Signal after the filter Time ⇒ Input delay Delay X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 65 Input state of digital input x DigitalInputxx + 7 0 or 1 Input state of digital input x + 7 For xx, see the name of the register. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 66 Series and parallel resistance in mode Open circuit and short circuit "Diagnostics-capable current input" Sensor power supply 1 kΩ 10 kΩ A/D converter MF-AI Data type Values USINT See the bit structure. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 67 No short circuit Short circuit ShortCircuitDigitalInput16 No short circuit Short circuit Bit structure: Description Value Information ShortCircuitDigitalInput17 No short circuit Short circuit ShortCircuitDigitalInput24 No short circuit Short circuit X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 68 Rising edge on channel 1 Falling edge on channel 1 Rising edge on channel 2 Falling edge on channel 2 Rising edge on channel 8 Falling edge on channel 8 Disabled X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 69 If multiple slave edges occur before a master edge, then only the net time of the last edge is stored. Data type Values Information DINT -2,147,483,648 System time of the slave/master edge to 2,147,483,647 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 70 Values Counter function cfgCounterModeUnit01 DF counter on channel 1 cfgCounterModeUnit02 AB counter on channel 3 cfgCounterModeUnit03 ABR counter on channel 5 cfgCounterModeUnit04 Edge counter on channel 7 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 71 These registers hold the counter values of latch events that have occurred. This allows detection of whether a new latched counter value has been saved. Data type Values Information -32768 to 32767 Latched counter value X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 72 Counter 03: Input 07 low level Disabled Enabled Counter 03: Input 08 low level Disabled Enabled 8 to 15 Latch mode of counter 03 Single shot Continuous 2 to 254 Reserved Disabled X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 73 The difference of the input value change is checked for exceeding the specified limit. In the event of overshoot, the tracked input value is equal to the old value ± the limit value. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 74 Input ramp limiting = 4 = 0x07FF = 2047 Filter level = 2 Input value Internally tracked input value before the filter 16000 Disturbance (spike) 8000 System tick Figure 26: Adjusted input value for disturbance X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 75 Filter level = 2 or 4 Input value Calculated value: Filter level 2 Calculated value: Filter level 4 16000 Disturbance (spike) 8000 160 µs Figure 28: Calculated value during disturbance X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 76 0.5 s (ramp filter). After 5 s, the analog input is switched on again. During the cutoff time, the corresponding measurement range exceeded bit is set. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 77 Output state of digital output 40 Bit structure: Description Value Information DigitalOutput41 0 or 1 Output state of digital output 41 DigitalOutput48 0 or 1 Output state of digital output 48 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 78 Error Bit structure: Description Value Information ErrorDigitalOutput33 No error Error ErrorDigitalOutput40 No error Error Bit structure: Description Value Information ErrorDigitalOutput41 No error Error ErrorDigitalOutput48 No error Error X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 79 Not cut off Cutoff due to overload Bit structure: Description Value Information OverloadDigitalOutput41 Not cut off Cutoff due to overload OverloadDigitalOutput48 Not cut off Cutoff due to overload X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 80 Acknowledges the overcurrent error OverloadClear40 No acknowledgment Acknowledges the overcurrent error Bit structure: Description Value Information OverloadClear41 No acknowledgment Acknowledges the overcurrent error OverloadClear48 No acknowledgment Acknowledges the overcurrent error X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 81 Period duration T = 4000 [µs] with a duty cycle of 25% equals a switch-on time t of 1000 [µs]. 24 VDC = 0.25 = 25% Figure 30: Switch-on time depending on the period duration and duty cycle X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 82 The configured value specifies how far back the last current value taken into account for the calculation goes. Data type Values Information UDINT 1000 to 2,000,000 Measurement range in µs X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 83 0 to 40 V 5.2.1.12.12.4 Measuring sensor voltage Name: SupplyVoltageSensor01 These data points return the measured sensor voltage. Data type Values Measured voltage 0 to 32767 0 to 11 V X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 84 Enabling of the outputs is controlled by data point "OutputEn- able" and externally 2 to 8 Reserved Enable I/O system I/O system disabled I/O system enabled 10 to 15 Reserved X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 85: X90Cp174.Xx-00

    The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts. The heart of the X90 mobile system is a controller with a powerful ARM processor and up to 48 multifunction I/O channels. Basic features include connections for CAN, USB, Ethernet and the real-time POWERLINK bus system.

  • Page 86: Order Data

    4 IEPE analog inputs Digital inputs X90DI110.10-00 X90 mobile option board DI, 10 digital inputs, 9 to 32 VDC, op- tional sink/source, optional counter input 50 kHz, configuration using software Digital outputs X90PO210.08-00...

  • Page 87: Technical Data

    Resolution 1 s, buffering min. 48 hours, typ. 250 hours at 25°C, precision ±30 ppm over the entire temperature range Table 14: X90CP174.24-00, X90CP174.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 88 Quantity Functions Universal analog input, 12-bit digital converter resolution, integrated input protection, digital input, sink/source circuit - configurable per channel Table 14: X90CP174.24-00, X90CP174.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 89 Max. error at 25°C Voltage Gain <1% Offset <1% Current Gain <1% Offset <1% Max. gain drift Voltage <0.03%/°C Current <0.04%/°C Table 14: X90CP174.24-00, X90CP174.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 90 <0.1 A), overload I > I , short circuit I >10 A Peak short circuit current 50 A (max. 0.2 ms) Table 14: X90CP174.24-00, X90CP174.48-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 91: Led Status Indicators

    A link to the Ethernet remote station has been established. The LED blinks if Ethernet activity is taking place on the bus. This process can take several minutes depending on the configuration. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 92 If an error occurs in the following modes, then the green LED blinks over the red LED: • PRE_OPERATIONAL_1 • PRE_OPERATIONAL_2 • READY_TO_OPERATE Status Green Error LED "S/E" Table: LED "S/E" - Error message (interface in POWERLINK mode) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 93 Output data is not being output, and no input data is being provided. This mode can only be reached and exited by a corre- sponding command from the MN. Table: LED "S/E" - Interface state (interface in POWERLINK mode) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 94 Error Error description RAM error The device is defective and must be replaced. Hardware error The device or a system component is defective and must be replaced. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 95: Operating And Connection Elements

    X90 mobile modules 5.2.2.5 Operating and connection elements IF4 - USB 2 IF3 - POWERLINK IF2 - Ethernet I/O - IF7 to IF9 - CAN bus X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 96 Tilt the coin to remove the cover. To secure the service access window again, connect it to the X90 mobile system again and turn it clockwise with a coin until the markings on the cover point to the markings on the housing.
  • Page 97 5.2.2.5.5 Slots for option boards X90 mobile CPUs are equipped with option board slots. Being able to select corresponding option boards makes it possible to flexibly integrate additional bus or network systems into the X90 mobile system and extend the existing I/O profile.
  • Page 98 The USB interface can only be used for devices approved by B&R (e.g. TechGuard 0TG1000.01). Information: • The USB interface cannot be used as an online communication interface. • Current-carrying capacity is listed in the technical data. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 99 Option board 1 Function Option board 1 MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard MF-PWM 4 A Mainboard I/O power supply Mainboard X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 100 Option board 2 Function Option board 2 Function Option board 4 Function Option board 4 Function Option board 4 Function / Vcc / GND Option board 3 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 101 The switched plus is the plus pole coupled to the ignition lock and also referred to as terminal 15. A separate digital input (X1.A.K2) is available on the X90 mobile system for this so that suitable measures can be taken in the software for when the vehicle ignition is switched off. Depending on the use case, the question arises as to whether the CPU or I/O power supply should be connected to the ignition plus or permanent plus of the vehicle.

  • Page 102: Block Diagram

    Multifunction digital inputs MF-DI / MF-AI, negative switching KL30 Supply voltage Vb2 5 A slow-blow Source configuration 6.9 / 10 / 22 kΩ 12/24 V A/D converter Digital input Comparator X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 103 12/24 V A/D converter Analog input 1 kΩ 10 kΩ Multifunction analog input MF-AI, diagnostics-capable current input Sensor power supply 1 kΩ 10 kΩ A/D converter Analog input X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 104 Analog GND Multifunction output MF-DO, digital input, negative switching Supply voltage Vs1 Current 10 A slow-blow 10 kΩ Source configuration Relay active 12/24 V Digital input Status X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 105 Sensor input (positive switching) Multifunction output MF-PWM, digital input, negative switching Supply voltage Vs1 10 A slow-blow 10 kΩ Relay active Source configuration 12/24 V Digital input Status Current X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 106 Multifunction output MF-DO, digital output, source circuit Supply voltage Vs1 Current 10 A slow-blow 10 kΩ Relay active 12/24 V Digital output Status * See chapter "Switching inductive loads" X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 107 10 A slow-blow 10 kΩ 12/24 V Status Current Digital output: Load output power supply (permanently on) PWM: - Active freewheeling low-side output (load connected to output power supply) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 108: Switching Inductive Loads (Mf-Do)

    Input states are invalid after the supply voltage has been cut off! When used as source inputs, the sensor power supply must take place via a digital output. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 109: Derating

    A boost current of 8 A is needed for a duration of 0.5 seconds. If a current of >10 A (MF-PWM) or >20 A (MF-DO) flows, 25 A is calculated. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 110: Inrush Current

    X90 mobile modules 5.2.2.10 Inrush current If the X90 mobile system is supplied with power from a power supply instead of a battery, note that sufficient energy storage capacity of ≥4700 µF is necessary. The reason for this is that a buffer capacitor is charged when the relay is switched on, which results in a voltage dip of <1 ms.

  • Page 111: Register Description

    33 to 40 33 to 48 Pulse width modulation 33 to 40 33 to 48 Current measurement 25 to 28 25 to 32 33 to 40 33 to 48 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 112 ● Communication - Edge detection counter slave 204 + (N-1) * 8 SlaveCount0N (index N = 1 to 8) DINT ● Communication - Edge detection timestamp slave X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 113 Status of the analog inputs USINT ● OutOfRangeAnalogInput09 Bit 0 OutOfRangeAnalogInput16 Bit 7 1111 Status of the analog inputs USINT ● OutOfRangeAnalogInput17 Bit 0 OutOfRangeAnalogInput24 Bit 7 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 114 Communication - Measured current 2062 + (N-25) * 4 CurrentN (index N = 25 to 32) ● 3098 + (N-33) * 4 CurrentN (index N = 33 to 48) ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 115 4102 TotalCurrentPositiv ● 4106 TotalCurrentNegativ Communication - Measuring module voltages 4106 SupplyVoltageSensor01 ● 4110 SupplyVoltageOutput01 4114 SupplyVoltageOutput02 4118 SupplyVoltageCPU Communication - Measuring operating temperature 4122 Temperature ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 116 ● 33922 + (N-9) * 4 cfgHysteresisN (index N = 09 to 24) UINT ● Configuration - Voltage selection of sensor power supply 36865 cfgOpMgmt_Mode USINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 117 Parallel connection is possible when configured as a digital output. A parallel connection is only possible with adjacent outputs. This approach begins with the pin with the smallest number. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 118 1 ms (default) 25 ms - Higher values are limited to this value. Input signal Time Delay Delay Delay Signal after the filter Time ⇒ Input delay Delay X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 119 Input state of digital input x DigitalInputxx + 7 0 or 1 Input state of digital input x + 7 For xx, see the name of the register. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 120 Series and parallel resistance in mode Open circuit and short circuit "Diagnostics-capable current input" Sensor power supply 1 kΩ 10 kΩ A/D converter MF-AI Data type Values USINT See the bit structure. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 121 No short circuit Short circuit ShortCircuitDigitalInput16 No short circuit Short circuit Bit structure: Description Value Information ShortCircuitDigitalInput17 No short circuit Short circuit ShortCircuitDigitalInput24 No short circuit Short circuit X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 122 Rising edge on channel 1 Falling edge on channel 1 Rising edge on channel 2 Falling edge on channel 2 Rising edge on channel 8 Falling edge on channel 8 Disabled X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 123 If multiple slave edges occur before a master edge, then only the net time of the last edge is stored. Data type Values Information DINT -2,147,483,648 System time of the slave/master edge to 2,147,483,647 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 124 Values Counter function cfgCounterModeUnit01 DF counter on channel 1 cfgCounterModeUnit02 AB counter on channel 3 cfgCounterModeUnit03 ABR counter on channel 5 cfgCounterModeUnit04 Edge counter on channel 7 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 125 These registers hold the counter values of latch events that have occurred. This allows detection of whether a new latched counter value has been saved. Data type Values Information -32768 to 32767 Latched counter value X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 126 Counter 03: Input 07 low level Disabled Enabled Counter 03: Input 08 low level Disabled Enabled 8 to 15 Latch mode of counter 03 Single shot Continuous 2 to 254 Reserved Disabled X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 127 The difference of the input value change is checked for exceeding the specified limit. In the event of overshoot, the tracked input value is equal to the old value ± the limit value. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 128 Input ramp limiting = 4 = 0x07FF = 2047 Filter level = 2 Input value Internally tracked input value before the filter 16000 Disturbance (spike) 8000 System tick Figure 32: Adjusted input value for disturbance X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 129 Filter level = 2 or 4 Input value Calculated value: Filter level 2 Calculated value: Filter level 4 16000 Disturbance (spike) 8000 160 µs Figure 34: Calculated value during disturbance X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 130 0.5 s (ramp filter). After 5 s, the analog input is switched on again. During the cutoff time, the corresponding measurement range exceeded bit is set. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 131 Output state of digital output 40 Bit structure: Description Value Information DigitalOutput41 0 or 1 Output state of digital output 41 DigitalOutput48 0 or 1 Output state of digital output 48 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 132 Error Bit structure: Description Value Information ErrorDigitalOutput33 No error Error ErrorDigitalOutput40 No error Error Bit structure: Description Value Information ErrorDigitalOutput41 No error Error ErrorDigitalOutput48 No error Error X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 133 Not cut off Cutoff due to overload Bit structure: Description Value Information OverloadDigitalOutput41 Not cut off Cutoff due to overload OverloadDigitalOutput48 Not cut off Cutoff due to overload X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 134 Acknowledges the overcurrent error OverloadClear40 No acknowledgment Acknowledges the overcurrent error Bit structure: Description Value Information OverloadClear41 No acknowledgment Acknowledges the overcurrent error OverloadClear48 No acknowledgment Acknowledges the overcurrent error X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 135 Period duration T = 4000 [µs] with a duty cycle of 25% equals a switch-on time t of 1000 [µs]. 24 VDC = 0.25 = 25% Figure 36: Switch-on time depending on the period duration and duty cycle X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 136 The configured value specifies how far back the last current value taken into account for the calculation goes. Data type Values Information UDINT 1000 to 2,000,000 Measurement range in µs X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 137 0 to 40 V 5.2.2.12.12.4 Measuring sensor voltage Name: SupplyVoltageSensor01 These data points return the measured sensor voltage. Data type Values Measured voltage 0 to 32767 0 to 11 V X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 138 Enabling of the outputs is controlled by data point "OutputEn- able" and externally 2 to 8 Reserved Enable I/O system I/O system disabled I/O system enabled 10 to 15 Reserved X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 139: Analog Output Modules

    Data sheet version: 1.30 5.3.1.1 General information With the modular X90 mobile controller and I/O system, B&R is opening up new possibilities in mobile automation. The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts.

  • Page 140: Technical Data

    Max. 1.4%, from 1 to 500 Ω, resistive Nonlinearity <0.02% Operating conditions Mounting orientation Degree of protection per EN 60529 Up to IP69K Table 18: X90AO410.04-00, X90AO410.08-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 141: Operating And Connection Elements

    Pinout MF-AO MF-AO MF-AO MF-AO MF-AO MF-AO MF-AO MF-AO Analog GND Analog GND Only on modules with 8 channels. 5.3.1.6 Block diagram Option board ϑ Analog GND X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 142 6.9 / 10 / 22 kΩ Sensor input (positive switching) 5.3.1.6.2 Output circuit diagram Analog voltage output Analog output Voltage source 0.1 to 10 V >1 kΩ Analog GND Analog GND X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 143 X90 mobile modules Analog current output Analog output Current source >500 Ω 0.2 to 20 mA Analog GND Analog GND X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 144: Register Description

    Digital input sink 6.5 kΩ Digital input sink 9 kΩ Digital input sink 18 kΩ Voltage output 0 to 10 V Current output 0 to 20 mA X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 145 Input state of digital input x DigitalInputxx + 7 0 or 1 Input state of digital input x + 7 For xx, see the name of the register. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 146 The individual bits are used to switch the respective channels on/off. Data type Values USINT See the bit structure. Bit structure: Description Value Information OutputEnable01 Output disabled Output enabled OutputEnable08 Output disabled Output enabled X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 147: Condition Monitoring

    5.4.1 X90CM480.04-00 5.4.1.1 General information With the modular X90 mobile controller and I/O system, B&R is opening up new possibilities in mobile automation. The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts.

  • Page 148: Technical Data

    95 mm Table 20: X90CM480.04-00 - Technical data Including power for sensor power supply Depends on the mainboard. For additional details, see the data sheet for the mainboard. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 149 • The cable length between the CMC header and cable shield clamp must be kept as short as possible (<10 cm). • For the best possible reduction of EMC interference, the X90 housing must be mounted on a well-conductive mounting plate on which the cable shields must also be placed directly.
  • Page 150 Because of this, all characteristic values and analog input values are set to 0 by the module during the first 30 seconds after a restart or wire breakage. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 151: Operating And Connection Elements

    • HardwareVariant • ModuleID • SerialNumber General data points are described in section "Additional information - General data points" of the X90 mobile system user's manual. 5.4.1.5.2 Function model 0 - Standard The calculated module characteristic values are streamed from the module via Flatstream every 300 ms and pre- pared for the user by Automation Runtime.
  • Page 152 RmsRawMin0N (index N = 1 to 4) UDINT ● 3460 + N*8 RmsVelEnvelopeMax0N (index N = 1 to 4) UDINT ● 2820 + N*8 RmsVelEnvelopeMin0N (index N = 1 to 4) UDINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 153 2368 + N BufferRxByte0N (index N = 1 to 5) USINT ● 2400 + N BufferTxByte0N (index N = 1 to 4) USINT ● ParameterForward01 USINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 154 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 155 Sampling an analog signal once per second corresponds to a sampling frequency of 1 Hz. • Sampling an analog signal once per millisecond corresponds to a sampling frequency of 1 kHz. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 156 Number of measurement cycles. Bus controller default setting: 50 5.4.1.5.4.3 AutogainDelayRead Name: AutogainDelay01Read Register for reading the current "AutogainDelay" on page 156 configuration. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 157 The minimum/maximum values themselves are only valid if the counter has a value other than 0. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 158 5.4.1.5.4.6 SensorConfigRead Name: SensorConfig01Read Register for reading the current "SensorConfig" on page 158 configuration. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 159 Confirmation of RequestBufferLock01 or RequestDataLock01 in register "Control" on page 157 Toggles with each new calculation and each new input value in register "AnalogInput0x" on page 161 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 160 The time between 2 samples depends on the maximum frequency. 2 modes are available: • "Continuous mode with enable (continuous mode)" on page 161 • "Trigger mode (single shot)" on page 161 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 161 SensitivitySensor and AnalogInputScale into account. If the AnalogInput value without sensor scaling exceeds the value range of AnalogInputScale based on 100 mV/g, then the corresponding AnalogInputOverflow bit is set. Data type Values -32768 to 32767 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 162 The average of the last 8192 samples is used for mean adjustment. 5.4.1.5.5.5 AnalogInputConfigRead Name: AnalogInputConfig01Read Register for reading the current AnalogInput01 configuration. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 163 Sampling time (time between 2 samples) 10000 Hz 38.79 µs 5000 Hz 77.58 µs 2000 Hz 193.94 µs 1000 Hz 387.88 µs 500 Hz 775.76 µs 200 Hz 1939.39 µs X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 164 Name: AnalogInputScale01Read This register can be used to read the scale of the analog inputs (see "AnalogInput" on page 161). Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 165 200 Hz 1939.39 µs 5.4.1.5.5.11 SamplesAnalogInputRead Name: SamplesAnalogInput01Read to SamplesAnalogInput04Read Register for reading the current "SamplesAnalogInput" on page 165 configuration. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 166 This bit changes its value whenever new characteristic values are loaded from the module and updated (approx- imately every 300 ms). Data type Values BOOL 0 or 1 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 167 No error Overflow CrestFactorRaw No error Overflow SkewnessRaw No error Overflow KurtosisRaw No error Overflow Vdi3832KtRaw No error Overflow Iso10816 No error Overflow RmsRaw No error Overflow Reserved X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 168 Reference value (correct state) used by the module for the absolute maximum of the raw signal used to last calculate the Vdi3832 K(t) of the raw signal. Data type Information REAL Range of values depends on sensor sensitivity X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 169 Automation Runtime. If this parameter is changed, then the next measurement indicated by "DataToggleBit" on page 166 is invalid. Data type Information REAL Range of values depends on sensor sensitivity X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 170 This is only calculated if the EnableVelocityCalculation bit (configuration in register "SensorConfig" on page 158) is set for the respective channel; otherwise, 0 is output. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 171 PeakRaw is formed from the raw signal of the oscillation acceleration up to the maximum frequency configured in register "MaxFrequencyRaw" on page 186. Format Unit Value on overflow REAL 256000.0 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 172 If the RMS is assessed in the range of the oscillation velocity, lower frequency portions such as drive speed (and associated imbalance and/or misalignment) that are emphasized more and reflected more heavily in the characteristic value. Format Unit Value on overflow REAL mm/s 16777.21 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 173 RmsHighFrequency is formed from the high-pass filtered input signal of the oscillation acceleration in the frequency domain between the value set in register "HighFrequencyConfig" on page 185 and 10 kHz. Format Unit Unit on overflow REAL 256000.0 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 174 This characteristic value is only calculated if the EnableVelocityCalculation bit (configuration in register "Sensor- Config" on page 158) is set for the respective channel; otherwise, 0 is output. Format Unit Value on overflow REAL mm/s 16777.21 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 175 RMS value is very small. To prevent this, the module has an internal lower limit of 1 mg for the RMS value. Format Unit REAL X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 176 173) of the high-pass filtered input signal and the vibration acceleration in the frequency range between the value set in register "HighFrequencyConfig" on page 185 and 10 kHz. Format Unit REAL X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 177 RMS value is very small. To prevent this, the module has an internal lower limit of 1 mg for the RMS value. Format Unit REAL X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 178 24-bit unsigned 1/65536 g or 1/65536 mm/s 16777215 Depends on the configuration Parameter after preparation by Automation Runtime. Format Unit REAL mg or mm/s depending on the configuration X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 179 "MinMaxCounter" on page 181 is not equal to 0. Register "MinMaxCounter" on page 181 specifies the number of collected mea- surement cycles for the minimum and maximum. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 180 RMS value is very small. To prevent this, the module has an internal lower limit of 1 mg for the RMS value. See also "Characteristic values (minimum and maximum)" on page 179 for additional information. Data type Values DINT -2,147,483,648 to 2,147,483,647 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 181 1/65536 g. See also "Characteristic values (minimum and maximum)" on page 179 for additional information. Data type Values UDINT 0 to 4,294,967,295 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 182 1/65536 See also "Characteristic values (minimum and maximum)" on page 179 for additional information. Data type Values UDINT 0 to 4,294,967,295 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 183 This value is only calculated if the EnableVelocityCalculation bit (configuration in register "SensorConfig" on page 158) is set for the respective channel; otherwise, 0 is output. Data type Values UDINT 0 to 4,294,967,295 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 184 RMS value is very small. To prevent this, the module has an internal lower limit of 1 mg for the RMS value. See also "Characteristic values (minimum and maximum)" on page 179 for additional information. Data type Values DINT -2,147,483,648 to 2,147,483,647 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 185 Using a longer measurement time at a lower frequency can lead to the measured value being over- looked in some applications. • The maximum frequency influences the size of the sampling rate and can be configured using register "AnalogInput" on page 165. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 186 5.4.1.5.9.6 MaxFrequencyRawRead Name: MaxFrequencyRaw01Read This register is used to read the configured maximum frequency for the raw signal of individual channels. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 187 8 - 11 Lowest frequency for channel 3 For possible values, see channel 1. 12 - 15 Lowest frequency for channel 4 For possible values, see channel 1. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 188 8 - 11 Lowest frequency for channel 3 For possible values, see channel 1. 12 - 15 Lowest frequency for channel 4 For possible values, see channel 1. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 189 One example of this is imbalance. This is clearly shown by an increase in the frequency line for speed. Forming a selective characteristic value for the speed frequency can thus improve classification. Selective characteristic values can also be formed for RMS values formed from the envelope. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 190 MaxFrequenzyRaw Frequency band configured to 1 kHz configuration Frequency [Hz] Figure 41: Restricting the frequency band evaluation X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 191 • Raw velocity signal. Equal to 0 if the speed calculation is disabled. • Enveloped acceleration signal • Enveloped velocity signal. Equal to 0 if the speed calculation is disabled. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 192 • Enveloped velocity signal. Equal to 0 if the speed calculation is disabled. This configuration allows slippage to be effectively measured, for example. The higher the friction, the more noise that is created. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 193 If the frequency band is configured to a velocity signal, this value is only calculated if bit EnableVelocityCalculation (configuration in register "SensorConfig" on page 158) of the corresponding channel is set; otherwise, 0 is output. Data type Values UDINT 0 to 4,294,967,295 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 194 Refers to the respective signal (raw signal or envelope signal) on the channel 5.4.1.5.10.8 FrequencyBandConfigRead Name: FrequencyBand01ConfigRead to FrequencyBand32ConfigRead Registers for reading the configuration of individual frequency bands. Data type Values UINT 0 to 65,535 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 195 Minimum frequency for calculating the frequency band if it is not speed-dependent. The minimum frequency must be specified in 1/4 Hz. Data type Values Information UINT 1 to 40,000 Bus controller default setting: 0 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 196 FrequencyBand01UpperFrequencyRead to FrequencyBand32UpperFrequencyRead Registers for reading the maximum frequency of individual frequency bands. The maximum frequency is specified in 1/4 Hz. Data type Values UINT 1 to 40,000 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 197 "KurtosisRaw" "PeakRaw" "SkewnessRaw" "RmsRaw" Frequency band 1 - 32 "FrequencyBand01" "FrequencyBand32" 5.4.1.5.11.2 Uploading buffers via Flatstream The Flatstream for the buffer upload is provided by the module. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 198 "MinFrequencyEnvelope" on page 187) FFT amplitude spectrum envelope signal acceleration 4097 (filter value: "MinFrequencyEnvelope" on page 187) The first value in the buffer is the scaling factor. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 199 When using an SG4 CPU, the ForwardDelay cannot be configured maunally for the parameter Flatstream. Starting with J3.09 and J4.01 of Automation Runtime, it is automatically configured and in earlier versions, it is ForwardDelay X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 200 Flatstream extends cyclic and acyclic data queries. With Flatstream communication, the module acts as a bridge. The module is used to pass CPU queries directly on to the field device. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 201 The receiver stops, i.e. it no longer returns any acknowledgments. The transmitting station uses Se- quenceAck to determine that the transmission was faulty and that all affected sequences must be repeated. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 202 During the transfer, the receiving station must detect and evaluate the incoming control bytes. A separate receive array should be created for each message. This allows the receiver to immediately begin further processing of messages once they have been completely transferred. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 203 Instead, they are used as synonyms for the currently enabled Tx or Rx bytes. Data type Values USINT See the module-specific register overview (theoretically: 3 to 27). X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 204 When using Flatstream communication with multi-segment MTUs, the next control byte is no longer expected in the first Rx byte of the subsequent MTU, but transferred directly after the current segment. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 205 InputSyncAck The InputSyncAck bit acknowledges the synchronization of the input channel for the module. This indicates that the CPU is ready to receive data. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 206 OutputSyncAck The OutputSyncAck bit acknowledges the synchronization of the output channel for the CPU. This indicates that the module is ready to receive data. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 207 The current sequence is then transmitted to the receiver, which acknowledges its receipt with SequenceAck. In this way, a "handshake" is initiated. Information: If communication is interrupted, segments from the unfinished message are discarded. All messages that were transferred completely are processed. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 208 If InputSyncBit is set and InputSequenceCounter has been increased by 1, the values in the enabled Rx bytes must be accepted and acknowledged (see also "Communication in the input direction"). The input direction is synchronized, and the module can transmit data to the CPU. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 209 Sequence for bus cycle 3 Sequence for bus cycle 4 No more data to transmit Sequence for bus cycle 5 Sequence for bus cycle 6 Figure 46: Transmit/Receive array (default) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 210 0 - MessageEndBit (1) Control byte Σ 130 Control byte Σ 6 Control byte Σ Table 22: Flatstream determination of the control bytes for the default configuration example (part 2) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 211 (The relationship of bus to task cycle can be influenced by the user so that the threshold value must be determined individually.) - Subsequent sequences are only permitted to be transmitted in the next bus cycle after the completion check has been carried out successfully. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 212 OutputSequenceCounter = 1 OutputSyncBit = 1 LastValidAck = 0 Copy next sequence to MTU Increase OutputSequenceCounter Sequence handling Synchronization Figure 48: Flow chart for the output direction X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 213 → A sequence is only considered to have been transferred successfully if it has been acknowledged via InputSequenceAck. - Subsequent sequences are only transmitted in the next bus cycle after the completion check has been carried out successfully. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 214 (SegmentFlags AND 0x80) = 0? RemainingSegmentSize = 0 AND (SegmentFlags AND 0x40) = 0? ► InputSequenceAck = InputMTU_Size = MTU_Offset? InputSequenceCounter Figure 50: Flow chart for the input direction X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 215 The synchronization bits are reset and the current/incomplete message is discarded. It must be sent again once the channel has been resynchronized. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 216 Segment 2 Segment 3 Message 1 Message 2 Control byte with MessageEndBit = 0 Control byte with MessageEndBit = 1 Figure 51: Message arrangement in the MTU (default) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 217 Segment 3 Message 1 Message 2 Control byte with MessageEndBit = 0 Control byte with MessageEndBit = 1 Figure 53: Arrangement of messages in the MTU (large segments) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 218 Message 1 Message 2 Control byte with MessageEndBit = 0 Control byte with MessageEndBit = 1 Figure 54: Arrangement of messages in the MTU (large segments and MultiSegmentMTUs) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 219 Sequence for bus cycle 3 Sequence for bus cycle 4 No more data to transmit Sequence for bus cycle 5 Sequence for bus cycle 6 Figure 55: Transmit/receive array (MultiSegmentMTUs) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 220 0 - MessageEndBit (1) Control byte Σ 7 Control byte Σ 70 Control byte Σ Table 24: Flatstream determination of the control bytes for the MultiSegmentMTU example (part 2) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 221 128 - MessageEndBit (1) Control byte Σ 135 Control byte Σ 130 Control byte Σ Table 25: Flatstream determination of the control bytes for the large segment example X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 222 128 - MessageEndBit (1) Control byte Σ 135 Control byte Σ 130 Control byte Σ Table 26: Flatstream determination of the control bytes for the large segment and MultiSegmentMTU example X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 223 In the most ideal situation, all resources are working during each bus cycle. The receiver still has to acknowledge every sequence received. Only when SequenceAck has been changed and checked by the transmitter is the sequence considered as having been transferred successfully. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 224 The ForwardDelay value causes delayed acknowledgment in the output direction and delayed reception in the input direction. In this way, the CPU has more time to process the incoming InputSequence or InputMTU. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 225 - The CPU must match InputSequenceAck to InputSequenceCounter of the sequence currently being processed. Completion: - The module monitors InputSequenceAck. → A sequence is only considered to have been transferred successfully if it has been acknowledged via InputSequenceAck. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 226 3. Transmit and receive arrays The Forward function has no effect on the structure of the transmit and receive arrays. They are created and must be evaluated in the same way. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 227 The transmitting station continues transmitting until it has issued the maximum permissible number of unacknowl- edged transmissions. 5 bus cycles later at the earliest (depending on the configuration), it begins resending the unsuccessfully sent transmissions. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 228 The minimum cycle time defines how far the bus cycle can be reduced without communication errors occurring. Note that very fast cycles decrease the idle time available for handling monitoring, diagnostics and acyclic com- mands. The minimum cycle time here is 400 ms. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 229: Condition Monitoring / Oscillation Analyses

    • System components are only repaired or replaced when actually necessary. Potential defects are recog- nized early on in operation. • Reliability can be significantly increased by integrating condition monitoring into the process. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 230 These can be measured and evaluated. An increase in oscillations during operation indicates damage and/or increased wear. By constantly observing this condition, deviations from normal operation can be recognized immediately. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 231 - Downtime can be planned - Investment costs - Utilization of the wear reserve - Additional costs for equipment to measure condition - High operational safety - Avoidance of consequential damage X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 232 B&R system using analog/digital inputs, bus controller mod- ules or B&R drive systems (different func- tions from system to system). X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 233 Installation position B&R vibration sensor 0ACS100A.00-1 is designed for measurements in the longitudinal axis; sensor 0ACS100A.90-1 is designed for measurements in the transverse axis. 0ACS100A.00-1 0ACS100A.90-1 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 234 This allows interference fre- quencies with single and double mains frequency. Linearity The piezoelectric sensor is linear over long distances of the frequency response. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 235 Since misinterpretations can occur in proximity to the resonant frequen- cy, the resonant frequency must be correspondingly high. 1000 10,000 100,000 Frequency [Hz] Figure 63: Frequency response of B&R sensors 0ACS100A.00-1 and 0ACS100A.90-1 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 236 If the mounting location is well prepared and the sensor is screwed on correctly, frequencies of up to approximately 10 kHz can be transferred without significant loss. Information: To ensure measurements of sufficient quality, B&R recommends mounting the sensor with a screw. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 237 STEP 4: The sensor should be tightened by approx. 8 Nm when using the M8x1 screw thread. If necessary, the sensor can additionally be secured with adhesive. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 238 Time Period duration T [s] Figure 68: Illustration of a basic oscillation X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 239 "resonance catastrophe", which causes the destruction of the affected part. Resonant frequency ω Frequency Figure 70: Increase of the amplitude in proximity to the resonant frequency X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 240 1925 DIN ISO 1925: Issue: 1996-11 Mechanical oscillations - Balancing technology - Terms (ISO 1925:1990 + AMD 1:1995) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 241 ɑ = -ŝ · ω · sin(ωt + φ) Table 27: Mathematical relationship Information: Displacement is not calculated by the module. Time Figure 71: The s-v-a relationship X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 242 Within the scope of condition monitoring, spectra are a valuable aid in finding the cause of a failure. Many frequen- cies can be traced back to individual components so that damaged components can be identified. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 243 3 Hz and a lower amplitude. Base frequency (GF) 3 x GF 5 x GF 7 x GF 9 x GF Total Time [s] Figure 74: Sinusoidal oscillation with one harmonic X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 244 Example For a single sine signal with a constant frequency, a single line is shown in the frequency spectrum. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 245 In practice, a pure sinusoidal signal will rarely occur. Rather, a signal will consist of a multitude of sinusoidal oscillations of different frequencies. As a result, the resulting frequency spectrum also consists of a large number of lines. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 246 Information: The module ensures that Nyquist's sampling theorem is always fulfilled. With a wanted signal of 10 kHz, a reduced sampling frequency of 25.7812 kHz is used! X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 247 The resolution in the frequency spectrum indicates the distance between the individual frequency lines (spectral lines) that can still be evaluated. Example Frequency spectrum at a MaxFrequency of 2 kHz. Frequency resolution = 0.6294 Hz Frequency [Hz Figure 79: Frequency spectrum X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 248 12891 Hz 0.6355 s 2000 Hz 5156 Hz 1.5888 s 1000 Hz 2578 Hz 3.1775 s 500 Hz 1289 Hz 6.3550 s 200 Hz 516 Hz 15.8875 s X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 249 In particular, shock pulses of a lower intensity, as they are when damage first begins, can barely be noticed or assessed. It is only when there is advanced damage to bearings that signal peaks can be clearly observed. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 250 De- modulation results in the shock pulses being extracted from the resonance frequencies. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 251 Conversely, it must be stated that harmonic causes in an envelope spectrum cannot be determined accordingly. Time [s] Figure 84: Time signal with envelope Frequency [Hz] Figure 85: Resulting frequency spectrum of the envelope X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 252 These are based partly on calculations as well as the manufacturer's own knowledge and experience. Whenever possible, these are the limits that should be used for assessing condition. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 253 This example will use the first and second derivative to determine the best time for repairs. The maximum service life will be taken into account when selecting a time to perform a replacement. The possibility of lowered production quality is not taken into consideration. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 254 Figure 87: First derivative of the trend progression Second derivative -0.2 Failure -0.4 -0.6 -0.8 -1.2 Time 27.01 16.02 04.03 24.04 13.05 01.06 Figure 88: Second derivative of the trend progression X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 255 Change in the time signal Time [s] Figure 90: Time signal Resulting spectrum calculated from the time signal Frequency [Hz] Figure 91: Invalid result in the frequency spectrum X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 256 Example: Trend curve for a characteristic value Alarm limit Warning limit April March February June July X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 257 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 258 The term imbalance refers to rotating bodies with a mass that is not rotationally symmetrical. In other words, the center of mass is not on the axis of rotation X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 259 ... Nominal speed Information: The module can only measure the intensity of the imbalance, not its position on the shaft. For this reason, it cannot be used for balancing. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 260 FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw Figure 93: Failure causes and effects of imbalance For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 261 Figure 94: Failure causes and effects of an alignment failure For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 262 If the belts strike against the pulley laterally, impacts can also Misalignment of belt 1 x fn 1 x fr occur with speed and belt frequency..Nominal speed ... Belt speed X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 263 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 264 FrequencyBandNoiseVelRaw Figure 95: Frequency of failure indicators on toothed belts For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 265 FrequencyBandNoiseVelRaw Figure 96: Failure causes and effects of belt damage For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 266 Appropriate analysis methods such as formation of the envelope can separate the superposition to make the roll- over frequencies of the bearing clearly discernible. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 267 Inadequate surface quality (polished surfaces) Figure 98: Frequency of failure indicators on roller bearings For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 268 FrequencyBandNoiseVelRaw Figure 99: Frequency of failure indicators on roller bearings For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 269 Figure 101: Calculation of the outer ring damage frequency ... Outer ring damage frequency Formula for calculating the roller element damage frequency Damage impacting the individual pitch line: X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 270 Damage impacting both pitch lines: · · cos β · · Figure 103: Calculating the damage frequency on both roller elements ... Damage frequency of both roller elements X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 271 Inadequate surface quality (polished surfaces) Figure 104: Frequency of failure indicators on roller bearings For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 272 For the damage symptoms, see "Typical outer and inner ring damage" on page 269. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 273 Deviations in the shape of the bearing housing Inadequate surface quality (polished surfaces) For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 274 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 275 Wobbling movements manifest as doubled speed frequency and Wobbling 1 x fn, 2 x fn 1 x fz, 2 x fz are usually accompanied by sidebands..Nominal speed ... Meshing frequency X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 276 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 277 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 278 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 279 Sensor usage: Number of sensors Usually 2 sensors. One sensor is sufficient for smaller drive units. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 280 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 281 Sensor usage: Number of sensors Usually 4 sensors. One sensor is sufficient for smaller drive units. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 282 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 283 Mountings Figure 110: Structure of a fan with belt drive Condition monitoring solutions Assembly A Figure 111: System diagram - Structure of a fan with belt drive X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 284 Usually 4 sensors. One sensor is sufficient for smaller drive units. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. Belt misalignment is particularly apparent in the axial direction. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 285 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 286 Sensor usage: Number of sensors Usually 4 sensors. 2 sensors are sufficient for smaller drive units. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 287 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 288 The number of sensors depends on the type and size of the gearbox. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. The mounting direction depends greatly on the loading direction of the gearbox. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 289 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 290 Number of sensors Usually 5 sensors. 2 sensors are sufficient for smaller and inflexibly coupled drive units. Sensor installation Preferably vertical. Horizontal installation is also possible, if necessary. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 291 RmsAccEnvelope RmsVelEnvelope FrequencyBandRmsVelEnvelope FrequencyBandRmsAccEnvelope FrequencyBandRmsAccRaw FrequencyBandRmsVelRaw FrequencyBandNoiseAccEnvelope FrequencyBandNoiseVelEnvelope FrequencyBandNoiseAccRaw FrequencyBandNoiseVelRaw For the meaning of individual characteristic values, see "Characteristic values" on page 170 "Configuration" on page 193. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 292: Accessories

    5.4.1.7 Accessories 5.4.1.7.1 Sensors 5.4.1.7.1.1 0ACS100A.00-1 Order data Model number Short description Figure Sensors 0ACS100A.00-1 Accelerometer, nominal sensitivity 100 mV/g, top exit Table 28: 0ACS100A.00-1 - Order data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 293 ⌀ 22 mm Screw 5 mm The screw is already installed when delivered. 1/4" - 28 UNF (maximum thread length: 5 mm) M8 x 6 x 1.25 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 294 PZT piezoelectric crystal (lead zirconate titanate) Measurement execution Compressed Tightening torque 8 Nm Connectors Table 31: 0ACS100A.90-1 - Technical data For applicable certifications for the sensor, see the manufacturer's website. Certificates http://www.hansfordsensors.com/resources/certificates/ X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 295 Power supply / Signal (brown) Not assigned GND (blue) Table 32: 0ACS100A.x0-1 - Connector pinout Frequency response 1000 10,000 100,000 Frequency [Hz] Figure 120: 0ACS100A.x0-1 - Frequency response X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 296 Wire end ferrules (2x sensor cables) 3203066 AI 0.34-8 TQ Heat shrink tubing Shield connection 1x 0.25 mm² black Wire end ferrules (1x shield connection) 3200632 AI 0.25-12 BU X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 297: Digital Input Modules

    Data sheet version: 1.30 5.5.1.1 General information With the modular X90 mobile controller and I/O system, B&R is opening up new possibilities in mobile automation. The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts.

  • Page 298: Technical Data

    Dimensions Width 47 mm Length 95 mm Table 34: X90DI110.10-00 - Technical data Depends on the mainboard. For additional details, see the data sheet for the mainboard. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 299: Operating And Connection Elements

    Digital input, negative switching KL30 Supply voltage Vb2 5 A slow-blow Source configuration 6.9 / 10 / 22 kΩ 12/24 V A/D converter Digital input Comparator Sensor input (negative switching) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 300 Digital input, positive switching KL30 5 A slow-blow Sink configuration A/D converter 12/24 V Comparator Digital input 6.9 / 10 / 22 kΩ Sensor input (positive switching) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 301: Register Description

    (index N = 01 to 10) UINT ● Configuration - Counter timeout 1106 * (N-1) * 4 cfgCounterTimeoutN (index N = 01 to 10) UINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 302 Information USINT No software filter 0.1 ms 1 ms (default) 25.5 ms Input signal Time Delay Delay Delay Signal after the filter Time ⇒ Input delay Delay X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 303 See the bit structure. Bit structure: Values Information 0 to 15 10 to 50,000 Timeout for counter x (1 ms to 5 s) (1 LSB = 100 µs) X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 304 The value of the counter can be reset in these registers. Data type Values UINT See the bit structure. Bit structure: Description Value Information ResetCounter01 No action Reset counter value ResetCounter10 No action Reset counter value X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 305: Digital Output Modules

    Data sheet version: 1.30 5.6.1.1 General information With the modular X90 mobile controller and I/O system, B&R is opening up new possibilities in mobile automation. The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts.

  • Page 306: Technical Data

    Transport -40 to 85°C Relative humidity Operation 5 to 100%, condensing Storage 5 to 100%, condensing Transport 5 to 100%, condensing Table 36: X90PO210.08-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 307: Operating And Connection Elements

    The following summation current values result in all channels being cut off: • >16 A for 1500 ms • ≥18 A for 1000 ms • ≥24 A for 500 ms • ≥32 A for 100 ms X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 308: Pinout

    MF-PWM MF-PWM 5.6.1.7 Block diagram Switch active (optional) 1 A slow-blow Approval Option board Relay active ϑ MF-PWM (push-pull) 2x 10 A slow-blow 12 V 24 V X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 309 This is because the module is supplied with power via the freewheeling diode, which can result in damage. It is therefore recommended to provide power to positive-switching inputs via an output. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 310 This is because it will otherwise continue to operate and the module is supplied with power via the freewheeling diode, which can result in damage. It is therefore recommended to provide power to low-side outputs via a high-side output of the same option board. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 311: Register Description

    (index N = 1 to 8) USINT ● Overcurrent cutoff - Configuration 1158 + (N-1) * 4 cfgOverloadLimitCurrent0N (index N = 1 to 8) UINT ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 312 Information Polarity of output 01 Load connected to ground Load connected to power supply Polarity of output 08 Load connected to ground Load connected to power supply X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 313 See the bit structure. Bit structure: Description Value Information DigitalInput01 0 or 1 Input status of digital input 1 DigitalInput08 0 or 1 Input status of digital input 8 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 314 This register is set if the outputs are cut off due to overtemperature. After an overtemperature cutoff has taken place, the outputs are only re-enabled after acknowledgment by the application (OverTemperatureClear). In this case, the temperature must be back below the cutoff threshold. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 315 (0→1). In order for acknowledgment to take place successfully, the module temperature must also be below the cutoff threshold. Data type Values USINT See the bit structure. Bit structure: Description Value Information OverTemperatureClear No acknowledgment action Acknowledgment action X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 316 The switch-on ramp or switch-off ramp is set in these registers, respectively. Data type Values Information USINT 0 to 255 Ramp time [0.1 s], corresponds to 0 to 25.5 s X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 317 These registers contain the overcurrent limit of the power outputs to protect the connected loads. Data type Values Information UINT 0 to 4000 Overcurrent limit in mA X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 318 Measured external supply voltage (corresponds to 0 to 32.767 V) 5.6.1.8.8.2 Operating temperature Name: Temperature Measured temperature in 0.1°C resolution. Data type Values Information -500 to 2000 Measured temperature (corresponds to -50 to 200°C) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 319: Temperature Modules

    Data sheet version: 1.20 5.7.1.1 General information With the modular X90 mobile controller and I/O system, B&R is opening up new possibilities in mobile automation. The comprehensive set of standardized components makes the X90 mobile system perfect for implementing flex- ible automation concepts.

  • Page 320: Technical Data

    0x7FFF Max. error at 25°C <1% Max. gain drift Voltage <0.03%/°C Current <0.06%/°C Max. offset drift Voltage <0.007%/°C Current <0.02%/°C Table 38: X90AT910.04-00, X90AT910.08-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 321 -40 to 85°C Relative humidity Operation 5 to 100%, condensing Storage 5 to 100%, condensing Transport 5 to 100%, condensing Table 38: X90AT910.04-00, X90AT910.08-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 322: Operating And Connection Elements

    Communication between the option board and mainboard is implemented using X2X Link. 5.7.1.5 Pinout Channel Pinout MF-AT MF-AT MF-AT MF-AT MF-AT MF-AT MF-AT MF-AT Analog GND Analog GND Only on modules with 8 channels. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 323: Block Diagram

    10 kΩ 12/24 V A/D converter Digital input Comparator Digital input, positive switching KL30 5 A slow-blow Sink configuration A/D converter 12/24 V Comparator Digital input 10 kΩ X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 324 Voltage source 0 to 10/32 V 6.9 / 24.9 kΩ Analog GND Analog current input Analog input A/D converter Current source 0/4 to 20 mA Shunt Analog GND X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 325 Analog GND Analog input for temperature measurement Uref 2 kΩ Analog input Temperature measurement A/D converter 5.7.1.6.2 Output circuit diagram PWM output, source circuit Supply voltage Vb2 X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 326: Register Description

    Diagnostics-capable digital inputs 1 to 4 1 to 8 Analog inputs 1 to 4 1 to 8 Pulse width modulation (PWM) 1 to 4 1 to 8 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 327 Configuration - Upper limit value of the analog inputs 1170 + (N-1) * 4 cfgAnalogUpperLimit0N (index N = 1 to 8) ● ● Configuration - Threshold value configuration 1201 cfgThresholdMode USINT ● ● X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 328 Analog input 0 to 10 V Analog input 0 to 32 V Analog input 0 to 20 mA Analog input for resistance Analog input for PT1000 PWM output X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 329 Information USINT No software filter 0.1 ms 1 ms (default) 25.5 ms Input signal Time Signal after Delay Delay Delay the filter Time ⇒ Input delay Delay X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 330 0 to 15.00 V 0 to 1000 Ratiometric, corresponds to 0.0 to 100.0% Example: Desired hysteresis range: ±5 V, corresponds to configuration value 5000 X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 331 This register specifies whether there is a short circuit on the sensor line. Data type Values USINT See the bit structure. Bit structure: Description Value Information ShortCircuitDigitalInput01 No short circuit Short circuit ShortCircuitDigitalInput08 No short circuit Short circuit X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 332 Formula for evaluating the input value: Input value Calculated value: Filter level 2 Calculated value: Filter level 4 16000 8000 200 µs Input jump Figure 123: Calculated value during input jump X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 333 Figure 125: Tracked input value for input jump Input value Internally tracked input value before the filter 16000 Disturbance (spike) 8000 200 µs Figure 126: Adjusted input value for disturbance X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 334 A/D converter for at least 0.5 s (ramp filter), then the analog input is switched back on. During the cutoff time, the corresponding measurement range overshoot bit is set and the maximum analog value is output. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 335 Period duration T = 4000 [µs] with a duty cycle of 25% equals a switch-on time t of 1000 [µs]. 24 VDC = 0.25 = 25% Figure 128: Switch-on time depending on the period duration and duty cycle X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 336 5.7.1.7.9.2 Measuring operating temperature Name: Temperature The module temperature can be read out in this register. Data type Values Information -550 to 1250 Temperature measurement [°C] from -55 to 125°C X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 337: Accessories

    Applicator for 16/14 AWG, 1.5 to 2 mm Molex 63813-2400 Extraction tool for 0.6 mm pins Molex 63813-2300 Extraction tool for 1.5 mm pins Molex Table 40: Molex accessories - Overview X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 338: Bus Controller Modules

    Figure Hub system X67HB8880.L12 X67 8-port industrial hub (layer 2), 10/100 Mbit/s with autonego- tiation, automatic MDIX, 8x M12, 8-32 VDC Table 41: X67HB8880.L12 - Order data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 339: Technical Data

    Width 53 mm Height 155 mm Depth 42 mm Weight 320 g Torque for connections Max. 0.4 Nm Max. 0.6 Nm Table 42: X67HB8880.L12 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 340: Installation Tool

    Model number Short description Figure Mounting tools X67ACTQMX X67 torque wrench set, for X67 M8 and M12 connectors, for hex- head connectors Table 43: X67ACTQMX - Order data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 341: Pre-Assembled Cables

    X67CA3E41.0150 20 m X67CA0E61.0200 50 m X67CA0E41.0500 Length Tolerances for cable lengths 0 to <10 m +10 cm 10 m to <50 m +2% of the length X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 342: Technical Data

    4 m/s² Flex cycles Min. 3 million Speed 4 m/s Weight 0.062 kg/m 0.061 kg/m Table 44: X67CAxExx - Technical data xx.xxxx: Group number and cable length. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 343: X67Ca0E41.Xxxx And X67Ca3E41.Xxxx

    Male connector Description Diagram Male connector Shield 1 - 2 2 - 1 Yellow 3 - 4 TXD\ White 4 - 3 RXD\ Orange D-coded Blue D-coded X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 344: Field-Assembled Connectors

    For technical data and additional information about POWERLINK cables, see the corresponding doc- umentation. This can be located and downloaded by searching for the cable's model number on the B&R website at www.br-automation.com. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 345: Cmc Connector Accessories

    Female connector for 1.5 mm connections: 0643221039 Female connector for 0.6 mm connections: 0643231039 Plug for 0.6 mm connections: 0643251010 Plug for 1.5 mm connections: 0643251023 Table 47: X90TB100.03-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 346: Set Contents

    Wire cap for 32-pin mating connector Wire cap for 48-pin mating connector Figure Manufacturer Molex Manufacturer's model number 64319-1201 64320-1301 Table 49: Wire cap for mating connector X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 347: Female Connectors For Connections

    20/18 AWG or 0.5 to 0.75 mm 18 AWG or 0.5 to 0.75 mm 16/14 AWG or 1 to 2 mm Manufacturer's model number 63811-9100 63811-9200 63811-8900 63811-9000 Table 53: Hand crimp tool X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 348 20/18 AWG or 0.75 mm² 18 AWG or 0.5 to 1 mm² 16/14 AWG or 1.5 to 2 mm² Manufacturer Molex Manufacturer's model number 63902-1900 63902-2000 63868-8000 63868-8100 Table 54: Applicator X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 349: X90Ca100.02-00

    Cable construction Outer jacket Material Color See chapter "Pinout". Labeling At least every 25 cm Mechanical properties Dimensions Length Weight 2800 g Table 56: X90CA100.02-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 350: Pinout

    The CMC header consists of 3 connectors: X1.A, X1.B and X1.C. The pinout is described in the CPU data sheets. The cables for mating connector X1 must be fastened down with suitable cable clamps. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 351: Breakout Box

    340 mm Length 460 mm plus 1 m cable Depth 60 mm plus 25 mm short-circuit plug Weight Approx. 6.5 kg Table 58: X90AC-BB.17-00 - Technical data X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 352: Mechanics

    Accessories 6.7.1.3 Mechanics Connections can be disconnected individually by removing the short-circuit plug. To do so, firmly pull the short-circuit connector upwards. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 353 Accessories 6.7.1.3.1 Dimensions ~395 mm ~1 m ~450 mm X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 354 Accessories 6.7.1.3.2 Assignment X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 355: International And National Certifications

    • Data sheet > Technical data > General information > Certifications • Module housing 7.1 Overview of certifications Mark Explanation Certificate authority Region UN/ECE marking National authorities Europe (worldwide) CE marking Notified bodies Europe (EU) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 356: Un/Ece Type Approval

    Declaration of conformity Website > Downloads > Certificates > Declarations of conformity > Declaration of conformity Mobile Automation X90 X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 357: Overview Of Tests

    Manufacturer's specification - Protection of electrical equipment against foreign objects, water and access IP6K9K EN 60529 Degrees of protection provided by enclosures (IP code) Manufacturer's specification IP69(K) X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 358: Vehicle Requirements

    One or more functions of a device/system do not perform as designed during and after exposure and cannot be returned to proper operation without repairing or replacing the device/system. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 359 20 MHz to 1 GHz 20 MHz to 1 GHz Status A Status A Status A Status A Requirement for functions that can cause dangerous machine behavior. X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 360: Emission Requirements

    75 MHz to 400 MHz Mean Quasi-peak value Electric field / Measured from 1 m 53 dB (µV/m) 63 dB (µV/m) 400 MHz to 1 GHz Mean Quasi-peak value X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 361: Mechanical Conditions

    Duration 6 ms Duration 6 ms 60 shocks 60 shocks 18 shocks Continuous shocks Acceleration 25 g Duration 15 ms 1500 shocks 1 g = 10 m/s² X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 362: Requirements For Industry

    Degradation or failure of functionality that can no longer be re- PLC system permanently damaged or destroyed. stored. X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 363 EN 61000-4-8 EN 61131-2 / Zone B EN 61000-6-2 Housing, completely wired 30 A/m 3 axes (x, y, z) 50/60 Hz Criteria A Mains frequency per manufacturer data X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 364 EN 61131-2 / Zone B AC power inputs -15% / +10% Test duration per 30 minutes Criteria A DC power inputs -15% / +20% Each test duration 30 min. Criteria A X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 365: Emission Requirements

    76 dB (µV/m) Peak value 56 dB (µV/m) Mean 3 GHz to 6 GHz 80 dB (µV/m) Peak value 60 dB (µV/m) Mean Depends on highest internal frequency X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 366: Mechanical Conditions

    0.5 m 10 to 40 kg 0.3 m 20 to 100 kg 0.25 m >40 kg 0.25 m >40 kg 0.25 m >100 kg 0.1 m 5 attempts X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 367: Electrical Safety

    First number Dust-proof Protected against touching dangerous parts IP6x with conductor. IP69(K) Second number IPx9(K) Protected against high pressure and high jet water temperatures (steam jet cleaning). X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 368: Overview Of Standards

    - Part 4-8: Testing and measuring techniques - Power frequency magnetic field immunity test EN 61000-4-11 Electromagnetic compatibility (EMC) - Part 4-11: Testing and measurement techniques - Immunity tests for voltage dips, short interruptions and voltage variations X90 mobile system User's manual V 1.20 - Translation of the original manual...
  • Page 369 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for industrial environments EN 61131-2 Programmable controllers - Part 2: Guidance for inspection and routine testing X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 370: Additional Information

    The serial number is printed in decimal form on the module's housing. Example Hardware ID = (decimal) 1213 Serial number = (decimal) 671339 Serial number = 1213 * 10000000 + 671339 = 12130671339 X90 mobile system User's manual V 1.20 - Translation of the original manual...

  • Page 371: Systemtime

    8.1.10 TemperaturENV4 Name: TemperaturENV4 The temperature near the X1.C connector can be read from this data point. Data type Values Information -32768 to 32767 Temperature in 1/10°C X90 mobile system User's manual V 1.20 - Translation of the original manual...

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