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Digital Electronics Corporation Pro-face Flex Network GLC100-FN11 User Manual

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Flex Network
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  • Page 1 Flex Network User Manual Digital Electronics Corporation...
  • Page 2 2) The information provided in this manual is subject to change without notice. 3) This manual has been written with care and attention to detail; however, should you find any errors or omissions, please contact Digital Electronics Corporation and inform us of your findings.

  • Page 3: Table Of Contents

    Preface Table of Contents Preface ........................1 Table of Contents ...................... 2 Essential Safety Precautions ................... 4 General Precautions ....................6 Documentation Conventions ................... 7 Flex Network Unit Models ..................7 Compatible GLC Units .................... 8 UL/c-UL(CSA) Approval ..................9 CE Marking ......................

  • Page 4: Preface

    Preface Wiring ......................3-5 3.2.1 Connecting the Flex Network Data Transfer Cable ....3-5 3.2.2 Connecting the Power Cord ............3-8 3.2.3 Connecting the I/O Cable .............. 3-9 3.2.4 General Cautions ................. 3-11 CHAPTER 4 PROBLEMS AND SOLUTIONS Problem Solving ................... 4-1 4.1.1 Prior to Troubleshooting ...............

  • Page 5: Essential Safety Precautions

    Preface Essential Safety Precautions This guide contains a variety of safety markings for safe and correct operation of this Unit. Please read this installation guide and any related manuals carefully to fully understand how to correctly use this Unit's functions. Safety Symbols Please pay attention to these symbols and follow all instructions given.
  • Page 6 Preface WARNINGS • Prior to installing, removing, wiring, and conducting main- tenance or inspections, be sure to disconnect power to this Unit to prevent an electric shock or fire. • Do not disassemble or remodel this Unit, since it may lead to an electric shock or fire.

  • Page 7: General Precautions

    Preface General Precautions To Prevent Unit Damage • Avoid storing or operating this Unit in either direct sunlight or excessively dusty or dirty environments. • Because this Unit is a precision instrument, do not store or use it in locations where excessive shocks or vibration may occur.

  • Page 8: Documentation Conventions

    Preface Documentation Conventions The list below describes the documentation conventions used in this manual. Symbol Meaning Indicates important information or procedures that must be followed for correct and risk-free software/device operation. Indicates useful or important supplemental information. Indicates steps in a procedure. Be sure to perform these steps in the 1) , 2) order given.

  • Page 9: Compatible Glc Units

    Preface Compatible GLC Units The following GLC units can be used with the Flex Network I/O and I/F units. General Series Name Unit Name Model No. Memo Name GLC100L GLC100-LG41-24V Requires GLC100 Series Flex Network I/F Unit GLC100S GLC100-SC41-24V Requires Flex Network GLC300 Series GLC300S...

  • Page 10: Ul/C-Ul(Csa) Approval

    Preface UL/c-UL(CSA) Approval Flex Network I/F Unit The GLC100-FN41 is a UL/c-UL(CSA) listed product. (UL file No.E182139) This unit conforms to the following standards: UL508 Industrial Control Equipment UL1604 For use with Electrical Equipment in Class I and II, Division 2 and Class III Hazardous (Classified) Locations in industrial control applications.
  • Page 11 Preface Flex Network I/O Units The following Flex Network units are UL/c-UL (CSA) approved. • FN-X16TS41 (UL File No. E 195835) • FN-XY08TS41 (UL File No. E 195835) • FN-Y08RL41 (UL File No. E 195835) • FN-Y16SK41 (UL File No. E 195835) •...

  • Page 12: Ce Marking

    Preface CE Marking Flex Network I/F Unit The GLC100-FN41 is a CE marked product that conforms to EMC directives EN55011 Class A and EN61000-6-2 (EN50082-2). <Cautions> Even though the GLC meets the abovementioned EMC standards, if it is installed into another piece of machinery, that machinery's installation, wiring or position- ing method(s) used may cause the GLC to fail to meet the designated EMC stan- dard.
  • Page 13 Preface Memo Flex Network User Manual...

  • Page 14: Chapter 1 Introduction

    1. System Design Chapter 2. Flex Network Unit Types Introduction This chapter explains the standard system design for the Flex Network unit, and the types of units available. System Design The following information explains how to connect the GLC to a Flex Network I/F and I/O Unit.
  • Page 15 Chapter 1 - Installation With Two (2) Channels Flex Network I/O Unit Flex Network I/F Unit Maximum cable length: 400m (6Mbps), 200m (12Mbps) Maximum No. of units: 63 (31 + 32) When using two channels, up to 32 nodes can be connected to either channel. Standard System Design 16 Input Points 8 points - relay output...

  • Page 16: Flex Network Unit Types

    Chapter 1 - Installation Flex Network Unit Types The following tables explain the different types of Flex Network units. These are optional GLC units and are sold separately. Expansion Units I/F Unit Item Model No. Description Attached to rear of GLC100 or GLC300 series units to allow data transfer over a Flex Network.
  • Page 17 Analog Unit Item Model No. Description Flex Network 4- Stores analog signal in this unit after converting it to Channel Analog/ FN-AD04AH11 12-bit digital signal. Digital Conversion Input Unit Flex Network 4- Converts 12-bit digital signal to analog signal and Channel Analog/ FN-DA04AH11 sends output.

  • Page 18: Chapter 2 Specifications

    1. General Specifications 2. Functional Specifications 3. I/O Circuit Connection Drawings 4. Part Names and Features 5. Dimensions Chapter Specifications The Flex Network I/F Unit (GLC100-FN11/GLC100-FN41) is compatible with all GLC100 Series and GLC300 Series units. It is not required for GLC2000 Series/ LogiTouch Series Units.

  • Page 19: Environmental

    Chapter 2 - Specifications 2.1.2 Environmental Flex Network I/F Unit Operating Temperature C to 50 C (cannot be higher than GLC unit) Storage Temperature C to +60 Operating Humidity 20%RH to 85%RH (non-condensing) Storage Humidity 20%RH to 85%RH (non-condensing) Air Purity (Dust) 0.1mg/m or less (non-conductive levels) Corrosive Gasses...

  • Page 20: Structural

    Chapter 2 - Specifications 2.1.3 Structural Flex Network I/F Unit Cooling Method Natural air circulation Weight 350g or less W 111mm [4.37in.] x H 120mm [4.72in.] x D 31.5mm [1.24in.] External Dimensions (Main unit only, not including connector) Flex Network I/O Unit FN-X16TS11/FN-X16TS41 FN-X32TS41 FN-XY08TS11/FN-XY08TS41...

  • Page 21: Performance Specifications

    Chapter 2 - Specifications Performance Specifications 2.2.1 Data Transfer Settings Communication T ype Connection Method Multi Drop T ransfer Distance At 6Mbps 200m per CH, at 12Mbps100m per CH T ransfer Method During cyclic period, distributed transmission, Half-duplex T ransfer Speed 6Mbps, 12Mbps T ransfer I/F Differential method, Pulse transfer resistance...
  • Page 22 Chapter 2 - Specifications 8 Point Input Sink-Source /8 Point Transistor Output Source Type (FN-XY08TS11, FN-XY08TS41) Rated Input Voltage DC24V Max. Input Voltage DC28.8V No. of Input Points 8 points (sink/source type - dual use) Input T ype Type 1 Input ON Voltage DC15V or higher Input OFF Voltage...
  • Page 23 Chapter 2 - Specifications 8 Point Relay Output/1 Common (FN-Y08RL11, FN-Y08RL41) Rated Output Voltage DC24V (from V+ to V-) Rated Output Voltage Range DC20.4V to DC28.8V (from V+ to V-) Power Consumption 1.2W or less (when all outputs are ON /DC24V) No.
  • Page 24 Chapter 2 - Specifications 16 Point Output Source Type (FN-Y16SC41) Rated Output Voltage DC24V (from V+ to V-) Rated Output Voltage Range DC20.4V to DC28.8V (from V+ to V-) No. of Output Points 16 points 0.2A/point Output Current (16 points/common, max. common current 2.0A) Short Circuit Protection None Voltage Drop (ON Voltage)
  • Page 25 Chapter 2 - Specifications 16 Point Input Sink-Source/16 Point Transistor Output Sink Type (FN-XY16SK41) Rated Input Voltage DC24V Max. Input Voltage DC28.8V No. of Input Points 16 points (sink/source type-dual use) Input Type Type 1 Input ON Voltage DC15V or higher Input OFF Voltage DC5V or less Input Impedance...
  • Page 26 Chapter 2 - Specifications 16 Point Input Sink-Source/16 Point Transistor Output Source Type (FN-XY16SC41) Rated Input Voltage DC24V Max. Input Voltage DC28.8V No. of Input Points 16 points (sink/source type-dual use) Input T ype Type 1 Input ON Voltage DC15V or higher Input OFF Voltage DC5V or less Input Impedance...

  • Page 27: Input/Output Circuit Drawings

    Chapter 2 - Specifications Input/Output Circuit Drawings This section explains the Flex Network I/O unit circuit connection drawings. If the I/O unit's power and output lines, and the sensor power lines seem to be receiving excessive levels of field noise, be sure to separate the power and signal lines.
  • Page 28 Chapter 2 - Specifications 8 Point Input Sink-Source/8 Point Transistor Output Sink Type (FN-XY08TS11, FX-XY08TS41) This drawing shows the connection between the input section and the sink output type. *1 Dotted line shows the source output connection. Flex Network User Manual 2-11...
  • Page 29 Chapter 2 - Specifications 8 Point Relay Output/1 Point Common (FN-Y08RL11, FN-Y08RL41) The relay specifications can change the COM power supply. Output 0 Internal Circuit Output 7 Flex Network User Manual 2-12...
  • Page 30 Chapter 2 - Specifications 16 Point Output Sink Type (FN-Y16SK41) Output 0 Internal Circuit Output 15 16 Point Output Source Type (FN-Y16SC41) Output 0 Internal Circuit Output 15 Flex Network User Manual 2-13...
  • Page 31 Chapter 2 - Specifications 32 Point Input Sink/Source Type (FN-X32TS41) This drawing shows the connection between the input section and the sink output type. *1 Dotted line shows the source output connection. *2 When IN0 to IN15 are used, use COM1. When IN16 to IN31 are used, use COM2 as the input common.
  • Page 32 Chapter 2 - Specifications 16 Point Input Sink-Source/16 Point Transistor Output Sink Type (FN-XY16SK41) This drawing shows the connection between the input section and the sink output type. *1 Dotted line shows the source output connection. Flex Network User Manual 2-15...
  • Page 33 Chapter 2 - Specifications 16 Point Input Sink-Source/16 Point Transistor Output Source Type (FN-XY16SC41) This drawing shows the connection between the input section and the source output type. *1 Dotted line shows the sink output connection. Flex Network User Manual 2-16...

  • Page 34: Part Names And Features

    Chapter 2 - Specifications Part Names and Features The Flex Network I/F Unit (GLC100-FN11/GLC100-FN41) is compatible with all GLC100 Series and GLC300 Series units. It is not required for GLC2000 Series/ LogiTouch Series Units. GLC2000 Series User Manual/LogiTouch Series User Manual 2.4.1 Flex Network I/F Unit A: GLC Connector Connects to GLC Expansion Unit connector.

  • Page 35: Flex Network I/O Unit

    Chapter 2 - Specifications 2.4.2 Flex Network I/O Unit A: Dip Switches Sets the output hold settings, transmission speed and station no. (upper 1st digit). B: Rotary Switch Uses the lower 1st digit to set the station (FN-X16TS41 unit) 8/16 point 32 point C: Terminator Turns the termination resistance feature ON...
  • Page 36 Chapter 2 - Specifications Output Hold OFF (Non-Hold) When a communication error occurs, all outputs are reset to 0 (OFF). When normal communication is restored, the output is also restored. • When output hold is used, the output ON signal is held when an error occurs.
  • Page 37 Chapter 2 - Specifications The arrow's tip indicates the position 8/16 point 32 point S-No. Setting Example S-No. Dip Switch Rotary the 2nd Switch Base 10 from the right side right OFF (0) OFF (0) S-No. 1 (01h) OFF (0) ON (1) S-No.

  • Page 38: Dimensions

    Chapter 2 - Specifications Dimensions 2.5.1 Flex Network I/F Unit Units: mm [in.] 111 [4.37] Flex Network User Manual 2-21...
  • Page 39 Chapter 2 - Specifications Flex Network I/F Unit when attached to a GLC 100 Units: mm [in.] 111 [4.37] (42) ([1.65]) 155.5 [6.12] (88) ([3.46]) 31.5 [1.24] (56.5) ([2.22]) Flex Network I/F Unit when attached to a GLC 300 Units: mm [in.] When the Flex Network Unit is attached to a GLC 300 Series unit, the optional Bus Conversion Unit is required.

  • Page 40: Flex Network I/O Unit

    Chapter 2 - Specifications 2.5.2 Flex Network I/O Unit All I/O units share the same dimensions. Units shown here are 8/16 Point and 32 Point types. Units: mm [in.] 8/16 Point Unit 12.1 [0.48] 3.5 [0.14] 108 [4.25] (FN-X16TS41 unit) 32 Point Unit Units: mm [in.] 32 Point Unit Only...
  • Page 41 Chapter 2 - Specifications 32 Point unit when attached to a GLC2300 Series unit The following diagrams show the I/O unit attached to a DIN rail (recommended length: 105mm), which is attached to the rear of the GLC. This type of installation is only for GLC 2300 Series units.

  • Page 42: Chapter 3 Installation And Wiring

    1. Installation 2. Wiring Chapter Installation and Wiring The Flex Network I/F Unit (GLC100-FN11/GLC100-FN41) is compatible with all GLC100 Series and GLC300 Series units. It is not required for GLC2000 Series/ LogiTouch Series Units. GLC2000 Series User Manual/LogiTouch Series User Manual Installation WARNING Prior to installing the Flex Network Unit:...

  • Page 43: I/O Unit Installation/Removal

    Chapter 3 - Wiring 3) Attach the Flex Network unit and Flex Network secure it in place with its three (3) I/F Unit attachment screws. • The torque required for these screws on only 0.5 to 0.6n•m • When attaching this unit to the GLC-300, a Bus Conversion adapter (GLC300- BCB41) is required.
  • Page 44 Chapter 3 - Wiring When Installing the Unit in a Panel Drill installation holes in the panel according to the dimensions given below and use M4 screws to attach the unit. A torque of only 0.5 to 0.6N•m is sufficient. Unit: mm [in.] 8/16 Point Unit I/O unit center line...

  • Page 45: Attaching A 32-Point I/O Unit

    Chapter 3 - Wiring 3.1.3 Attaching a 32-Point I/O Unit This explanation attaches a 32-Point I/O Unit to a DIN rail, then to the rear of the GLC. This installation method can only be used with a GLC2300 Series unit. 1) Attach the DIN rail (H35mm, recommended length: 105mm) to the rear of the GLC2300.

  • Page 46: Wiring

    Chapter 3 - Wiring Wiring WARNING Prior to wiring the Flex Network Unit: Be sure that the main power supply is turned completely OFF before beginning to wire the Unit. 3.2.1 Connecting the Flex Network Data Transfer Cable Use jumper wiring between the Flex Network I/F and I/O units, as well as be- tween each distributed I/O unit (T-type connections are not possible) We suggest the following cables for your Flex Network.
  • Page 47 Chapter 3 - Wiring Flex Network I/F Unit Wiring Remove the wire's external covering and insert the wire center strand into the opening. Unit: mm[in.] Blue(TR+) White(TR-) * Do not solder end Shield (SLD) (25 to 35 [0.98 to 1.38]) •...
  • Page 48 Chapter 3 - Wiring Connecting the Flex Network Cable to a GLC2400/GLC2600 Series Unit Screwlock Terminal Block Pin No. Signal Meaning AUXCOM External Reset Common External AUXRESET External Reset Input Reset CH1 Communication Data TR - CH1 Communication Data Flex Network CH1 Cable/Shielded Line Communication CH2 Communication Data...

  • Page 49: Connecting The Power Cord

    Chapter 3 - Wiring Flex Network System Wiring Layout The following drawing shows the wiring layout used for wires from the Flex Network I/F connector. FN-X16TS41(S-No.1) FN-SY08TS41(S-No.2) FN-Y08RL41(S-No.31) Flex Network I/F unit FN-Y08RL41(S-No.32) FN-SY08TS41(S-No.33) FN-X16TS41(S-No.63) F l e x N e t w o r k Comm.

  • Page 50: Connecting The I/O Cable

    Chapter 3 - Wiring 3.2.3 Connecting the I/O Cable • Be sure to use a cable that is 0.75 to 1.25mm (0.03 to 0.05in ) thick. • Use the same type of crimp terminals as used for the Flex Network Communica- tion Cable.
  • Page 51 When using the Transistor output unit, (FN-XY08TS11/FN-XY08TS41/FN- Y16SC41/FN-Y16SK41/FN-XY16SK41/FN-XY16SC41), be sure to connect a Reverse Start Power Absorbing Diode to both ends of the load. FN-XY08TS41 When using the Transistor output unit, (FN-XY08TS11/FN-XY08TS41/FN- Y16SC41/FN-Y16SK41/FN-XY16SK41/FN-XY16SC41), be sure to connect a Reverse Start Power Absorbing Diode to both ends of the load. FN-XY08TS41 When attaching two (2) Transistor Ouput units (FN-XY08TS11/FN-XY08TS41/ FN-Y16SC41/FN-Y16SK41/FN-XY16SK41/FN-XY16SC41) with the same...

  • Page 52: General Cautions

    3.2.4 General Cautions Separating all communication lines from power lines by placing them in a sepa- rate duct will help to prevent problems from noise and interference. Duct for Communication Duct for Regular Duct for Power Lines Lines Control Lines If the wires must be placed in the same duct, separate them via an earthed/ grounded divider.
  • Page 53 Memo Flex Network User Manual 3-12...

  • Page 54: Chapter 4 Problems And Solutions

    1. Problem Solving Chapter Problems and Solutions Problem Solving This section describes the Flex Network system's errors and their countermea- sures. 4.1.1 Prior to Troubleshooting Prior to locating a unit problem's cause via this chapter's section 4.1.3 Trouble- shooting, be sure to identify the the problem type and other basic items. To help you with this, the Flex Network errors are classified into the following three types: (1) Logic Program Error...

  • Page 55: Error Code Display

    Chapter 4 - Problems and Solutions 4.1.2 Error Code Display The #IOStatus values, which are the GLC system variables, indicate the I/O driver error codes. By displaying an error code on the GLC screen, troubleshooting can be performed quickly. The following is an example of an error code display application. Application Example (1) Create the I/O system diagnosis button.

  • Page 56: Troubleshooting

    Chapter 4 - Problems and Solutions 4.1.3 Troubleshooting Use the following flowchart to locate the problem cause(s) and take appropriate countermeasure(s). <Not lit> The GLC unit’s power has not been turned ON. Turn the power ON. <Red LED is lit> the GLC A major error has occurred in the logic program.
  • Page 57 Is the The Flex Network unit is defective. Flex Network Contact your local distributor imme- unit’s status LED diately. "ERR" lit? Perform self-diagnosis via the GLC’s Offline [Error S-No. Display] function. the system Pro-Control Editor User Manual enter OFFLINE mode with Flex Network Driver the logic program LogiTouch Editor Opera-...
  • Page 58 INDEX Attaching a 32-Point I/O Unit ......3-4 I/F Unit ............1-3 Attachment clip ..........3-2 I/O Cable ............3-9 I/O Unit ..........1-3, 1-4 I/O Units ............7 CAUTIONS ............5 Input Wiring ..........3-9 CE Marking ............. 11 Input/Output Circuit Drawings .....
  • Page 59 S-No. (Station Number) Setting ....2-19 Safety Symbols ..........4 Self-Diagnosis ..........4-4 Set screws ............ 3-6 Standard System Design ......1-2 Status LED ........2-17, 2-18 Structural Specifications ....... 2-3 System Design ..........1-1 temperature changes ........6 Terminal screws ..........3-6 Termination Resistance Feature ....
  • Page 60 After-sales service For details on after-sales service, refer to Pro-face website at http://www.pro-face.com/trans/en/manual/1001.html. Flex Network User Manual...

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