G-Power America GN10000DEW Owner's Manual
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G-Power America GN10000DEW Owner's Manual

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We Power Your World!
Owner's Manual of Generator for
GN10000DEW
Green-Power America, LLC

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Summary of Contents for G-Power America GN10000DEW

  • Page 1 We Power Your World! Owner’s Manual of Generator for GN10000DEW Green-Power America, LLC...
  • Page 2 Products Service Information Green-Power America LLC thanks you for choosing a Green-Power America LLC product Please register your product within 10 days of purchase to ensure that you receive optimal service. Always keep copy of your original receipt. By registering your product, you are protected: 1.

  • Page 3: Table Of Contents

    10000W Dual Fuel Generator Table of Contents Topic Page Warranty Policy Specifications Safety Guidelines General Precautions Battery Assembly and Installation Operation Inspection, Cleaning, Maintenance and Storage General Parts Listing WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MUANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH I INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY.

  • Page 4: Warranty Policy

    Owner’s Manual Green-Power America (GPA) Version 2020-1 1 Revise WARRANTY POLICY -- GENERATOR Green-Power America, LLC (GPA) Two(2)-YEAR LIMITED WARRANTY or One(1)-YEAR LIMITED WARRANTY Green-Power America, LLC (GPA) provides Two(2)-Year or One(1)-Year (GPD1500 and GN1750D) limited factory warranty once consumers buy the generator from GPA or any of GPA partners in the United Sates.
  • Page 5 10000W Dual Fuel Generator for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty . 4, Return Policy and Procedure  Defective Return If the defective unit can not be repaired by the authorized repair center and the unit was within one (1) year, GPA will make a decision, on GPA sole options, either replace it with an equivalent or return it to GPA and consumer will get refund.
  • Page 6 Owner’s Manual (if applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA), California Air Resources Board (CARB) and/or Environment Canada (EC).  Other Exclusions This warranty excludes: –Cosmetic defects such as paint, decals, etc. –Accessory parts such as starting batteries, tools and storage covers. –Failures due to acts of God and other force majeure events which beyond the manufacturer's control.

  • Page 7: Specifications

    10000W Dual Fuel Generator Specifications AC electrical 10000W Current Output 22.9 Running Watts 7,500/7,000 Gas/Pro Starting Watts 10,000/8,750 Gas/Pro Two 120V 20A NEMA 5-20R Outlet One 120V/240V 30A NEMA L14-30R One 120V/240V 50A NEMA 14-50R DC electrical Outlet 12V@8.3A Gasoline engine Type 4-cycle OHV air-cooled recoil start Displacement...

  • Page 8: Safety Guidelines

    Owner’s Manual Safety Guidelines – Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. Save These Important Safety Instructions! Read and understand all of these safety instructions.
  • Page 9 10000W Dual Fuel Generator General Precautions WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH. CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING ON. DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

  • Page 10: General Precautions

    Owner’s Manual General Precautions (cont’d) Gasoline and Oil (cont’d) • Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container. •...
  • Page 11 10000W Dual Fuel Generator General Precautions (cont’d) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 12 Owner’s Manual General Precautions (cont’d) Electrical Safety (cont’d) • All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable. •...
  • Page 13 10000W Dual Fuel Generator General Precautions (cont’d) Personal Safety (cont’d) • Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
  • Page 14 Owner’s Manual General Precautions (cont’d) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact our service center toll free immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
  • Page 15 10000W Dual Fuel Generator General Precautions (cont’d) Installation (cont’d) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit. • The generator might weigh over 100 lbs. Two or more people should assist when moving or lifting this product.
  • Page 16 Owner’s Manual General Precautions (cont’d) Mechanical (cont’d) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
  • Page 17 10000W Dual Fuel Generator General Precautions (cont’d) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table: Nameplate Amps (@ full load) Cord Lengths 0 ft.- 50 ft.

  • Page 18: Battery

    Owner’s Manual Battery the generator is equipped with electric start system, you need to install the battery properly, when you replace the battery,The regular battery should be with following specifications: Voltage 12V.lead-acid battery with 17AH, or 12V Li-battery with 1.6AH respectively. First, Connect the wires to the electrical motor positive electrode and battery positive electrode, electrical motor negative and battery negative electrode respectively.

  • Page 19: Assembly And Installation

    10000W Dual Fuel Generator Assembly and Installation Unpacking 1. Remove the generator and loose parts box from the carton. Compare the Hardware Kit included with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.834.4218, if any of the parts listed below is/are not found.
  • Page 20 Owner’s Manual Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT FOR CONNECTION TO A SEPARATE GENERATOR.
  • Page 21 10000W Dual Fuel Generator Installation (cont’d) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 22: Operation

    Owner’s Manual Operation ADDING / CHECKING ENGINE FLUIDS AND FUEL DANGER! FILLING THE FUEL TANK WITH GASOLINE WHILE THE GENERATOR IS RUNNING CAN CAUSE GASOLINE TO LEAK AND COME IN CONTACT WITH HOT SURFACES THAT CAN IGNITE THE GASOLINE. Before starting the generator, always check: •...

  • Page 23: Inspection, Cleaning, Maintenance And Storage

    10000W Dual Fuel Generator IF THERE IS A STRONG SMELL OF PROPANE WHILE OPERATING THE GENERATOR CLOSE THE VALVE ON THE PROPANE TANK IMMEDIATELY. ONCE THE PROPANE IS OFF, USE SOAPY WATER TO CHECK FOR LEAKS ON THE HOSE AND CONNECTIONS ON THE TANK VALVE AND THE GENERATOR.
  • Page 24 Owner’s Manual BEFORE STARTING THE GENERATOR NOTICE Before attempting to start the generator, When operating on LPG it is common for frost to verify the following: form on the tank and regulators. This is not an  The engine is filled with right and enough oil. indication of a problem.
  • Page 25 10000W Dual Fuel Generator STARTING THE GENERATOR Check oil levels. Verify the battery is installed and both battery cables are attached to their corresponding polarity. Disconnect all electrical loads from the generator. Make sure the circuit breakers are properly set . 6.SELECT FUEL SOURCE FOR START UP: FOR GASOLINE: Move the fuel shut off valve to the ON position...
  • Page 26 Owner’s Manual Starting 8. Recoil Start: Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil start to crank the engine Electric start: Push and hold the engine switch on the “START” position for 3~5s and crank the engine.
  • Page 27 10000W Dual Fuel Generator Operation (cont’d) Powering 120/240 Volt AC Tools And Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity is adequate to supply all electrical loads that the unit will power. If total demanding power exceeds the generator’s capacity, it is necessary to remove one or more of the tools and/or equipment to a another generator.
  • Page 28 Owner’s Manual Operation (cont’d) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
  • Page 29 10000W Dual Fuel Generator Inspection, Cleaning, and Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS “OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE. AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS, MAINTENANCE, OR CLEANING.
  • Page 30 Owner’s Manual Cleaning the spark arrestor Check and clean the spark arrestor after 50 hours of use or 3 months. 1. Allow the engine to cool completely before servicing the spark arrester. 2. Remove the two screws holding the cover plate which retains the end of the spark arrester to the muffler.
  • Page 31 10000W Dual Fuel Generator Air cleaner Maintenance A dirty air cleaner will restrict air flow to the carburetor. Lower generator output power and deteriorate the engine emission to prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. WARNING! Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 32 Owner’s Manual Transporting/Storage When transporting the generator, turn the engine switch and the fuel valve OFF. Keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. WARNING! Contact with a hot engine or exhaust system can cause serious burns or fires.
  • Page 33 10000W Dual Fuel Generator Transporting/Storage 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain condition Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 34: General Parts Listing

    Owner’s Manual GN10000DEW Wiring Diagram...
  • Page 35 10000W Dual Fuel Generator Cylinder head system assy. GPA Parts No Factory Parts No Description GN10000DEW-A-01 BGH60700 SCREW, VALVE COVER GN10000DEW-A-02 BGH60725 FLAT WASHER GN10000DEW-A-03 BGH60750 RUBBER GASKET GN10000DEW-A-04 BGH90650 VALVE COVER GN10000DEW-A-05 BGH60675 GASKET, VALVE COVER GN10000DEW-A-06 BGH60050 SCREW (M10*80mm), CYLINDER HEAD...
  • Page 36 Owner’s Manual Cylinder barrel GPA Parts No Factory Parts No Description GN10000DEW-B-01 BGS40006 SCREW (M6X16) GN10000DEW-B-02 BGH64751 OIL LEVEL SWITCH ASSY GN10000DEW-B-03 BGS20004 NUT (M10) GN10000DEW-B-04 BGS40003 SCREW (M6X12) GN10000DEW-B-05 BGH60915 CRANKCASE GN10000DEW-B-06 BGH62204 BEARING(6207) GN10000DEW-B-07 BGH65675 WASHER, GOVERNOR ROD...
  • Page 37 10000W Dual Fuel Generator Crankcase cover system assy. GPA Parts No Factory Parts No Description GN10000DEW-C-01 BGH66875 SCREW, CRANKCASE COVER GN10000DEW-C-02 BGH60926 VITON OIL SEAL GN10000DEW-C-03 BGH96854 CRANKCASE COVER GN10000DEW-C-04 BGH66902 SHORT DIPSTICK GN10000DEW-C-05 BGH62203 BEARING(6202) GN10000DEW-C-06 BGH61000 DOWEL PIN(8X14), CRANKCASE COVER...
  • Page 38 Owner’s Manual Crankshaft system assy. GPA Parts No Factory Parts No Description GN10000DEW-D-01 BGH62081 CRANKSHAFT GN10000DEW-D-02 BGH61950 BALANCE SHAFT...
  • Page 39 10000W Dual Fuel Generator Piston & Connecting Rod Assy. GPA Parts No Factory Parts No Description GN10000DEW-E-01 BGH61351 COMPRESSION RING A GN10000DEW-E-02 BGH61376 COMPRESSION RING B GN10000DEW-E-03 BGH61401.1 OIL RING A GN10000DEW-E-04 BGH61401.2 OIL RING B GN10000DEW-E-05 BGH61300 CLIP, PISTON PIN...
  • Page 40 Owner’s Manual Valve Train Assembly GPA Parts No Factory Parts No Description GN10000DEW-F-01 BGH40525 NUT, ROCKER ARM GN10000DEW-F-02 BGH40550 ADJUSTING NUT GN10000DEW-F-03 BGH60500 ROCKER ARM GN10000DEW-F-04 BGH60475 PIVOT BOLT（M8), ROCKER ARM GN10000DEW-F-05 BGH60275 GUIDE PLATE, PUSH ROD GN10000DEW-F-06 BGH60350 PUSH ROD...
  • Page 41 10000W Dual Fuel Generator Recoil Starter Assy. GPA Parts No Factory Parts No Description GN10000DEW-G-01 BGH96092 BLOWER HOUSING GN10000DEW-G-02 BGS40003 SCREW (M6*12mm) GN10000DEW-G-03 BGH96053 RECOIL GN10000DEW-G-04 BGS40017 SCREW (M6x8) GN10000DEW-G-05 BGH46323 ROUTING CLAMP...
  • Page 42 Owner’s Manual Carburetor Assy. GPA Parts No Factory Parts No Description GN10000DEW-I-01 BGH64000 CARBURETOR ASSY GN10000DEW-I-02 BGH64128 GASKET,CARBURETOR ASSY GN10000DEW-I-03 BGH64150 CARBURETOR SPACER GN10000DEW-I-04 BGH64203 GASKET,CARBURETOR SPACER GN10000DEW-I-05 BGH43586 CLAMP A GN10000DEW-I-06 PGH60179 LPG HOSE GN10000DEW-I-07 PGH63575 CLAMP B GN10000DEW-I-08...
  • Page 43 10000W Dual Fuel Generator Flywheel Assy. GPA Parts No Factory Parts No Description GN10000DEW-J-01 BGH44805 CHARGING COIL GN10000DEW-J-02 BGH66225 WIRE ROUTING RUBBER GROMET GN10000DEW-J-03 BGS40009 SCREW ( M6*25 ) GN10000DEW-J-04 BGH64825 RETAINER, CHARGING COIL GN10000DEW-J-05 BGS40000 SCREW ( M6*10 )
  • Page 44 Owner’s Manual Ignition System Assy. GPA Parts No Factory Parts No Description GN10000DEW-K-01 BGH94675.2-1 SPARK PLUG BOOT GN10000DEW-K-02 BGH94675.2-2 IGNITION COIL ASSY GN10000DEW-K-03 BGH94675.2-3 WIRE HARNESS, STOP SWITCH GN10000DEW-K-04 BGS40009 SCREW (M6x25)
  • Page 45 10000W Dual Fuel Generator Starter Motor Assy. GPA Parts No Factory Parts No Description GN10000DEW-L-01 BGH64850 STARTER MOTOR GN10000DEW-L-02 BGH64950 RELAY，STARTER MOTOR GN10000DEW-L-03 BGH56875 SCREW (M8x35)
  • Page 46 Owner’s Manual Control Assy. GPA Parts No Factory Parts No Description GN10000DEW-M-01 BGH95076 THROTTLE CONTROL ASSY GN10000DEW-M-02 BGH95076.1 GOVERNOR BASE GN10000DEW-M-03 BGH95076.2 ADJUSTING SPRING，GOVERNOR ASSY GN10000DEW-M-04 BGH95076.3 SCREW GN10000DEW-M-05 BGS30007 SCREW (M6X16) GN10000DEW-M-06 BGH65501 RETURN SPRING GN10000DEW-M-07 BGH65525 GOVERNOR SPRING...
  • Page 47 10000W Dual Fuel Generator Air Cleaner GPA Parts No Factory Parts No Description GN10000DEW-N-01 BGH92610 AIR FILTER ASSY GN10000DEW-N-02 BGH92610.1 PLASTIC COVER，AIR FILTER GN10000DEW-N-03 BGH92610.2 AIR FILTER ELEMENT GN10000DEW-N-04 BGH92610.3 FARDAGE， AIR FILTER GN10000DEW-N-05 BGH92610.4 SEALING RING， AIR FILTER GN10000DEW-N-06 BGH92610.5...
  • Page 48 Owner’s Manual Muffler System Assy. GPA Parts No Factory Parts No Description GN12000/13000DEW-O-01 BGS30007 FLANGE BOLT M8X16 GN12000/13000DEW-O-02 BGS40006 FLANGE BOLT M6*16 GN12000/13000DEW-O-03 BGG31015 MUFFLER STAY COMP. GN12000/13000DEW-O-04 BGG31570 MUFFLER PROTECTOR SEAL GN12000/13000DEW-O-05 BGG31600 MUFFLER SIDE PROTECTOR GN12000/13000DEW-O-06 BGG31590 MUFFLER INNER PROTECTOR COM GN12000/13000DEW-O-07 BGG30514 MUFFLER COMP...
  • Page 49 10000W Dual Fuel Generator Fuel tank system assy. GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-P-01 BGG21006.1 FUEL FILLER CAP COMP. GN12000/13000DEW-P-02 BGG21523.1 FUEL FILLER GN12000/13000DEW-P-03 BGG21523 FUEL TANK COMP. GN12000/13000DEW-P-04 BGH64225 OVERFLOW VALVE GN12000/13000DEW-P-05-1 BGH63693 VAPOR HOSE GN12000/13000DEW-P-05-2 BGH63692 VAPOR HOSE GN12000/13000DEW-P-06...
  • Page 50 Owner’s Manual Control panel assy. GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-Q-01 BGG53203 ENGINE SWITCH ASSY GN12000/13000DEW-Q-02 BGG52950 HOURMETER GN12000/13000DEW-Q-03 BGG50705 EARTH TERMINAL GN12000/13000DEW-Q-04 BGG53350 120V 20A NEMA5-20 RECEPTACLE GN12000/13000DEW-Q-05 BGG53400 120/240V 30A NEMAL 14-30 RECEPTACLE GN12000/13000DEW-Q-06 BGG60027 120/240V 50A NEMAL TT-50R RECEPTACLE GN12000/13000DEW-Q-07 BGG52850 30A AC CIRCUIT PROTECTOR...
  • Page 51 10000W Dual Fuel Generator Equipment Parts excluded in LCT Engine Frame Comp Assy. GPA Parts No. Factory Parts No. Description Qty. GN10000DEW-R-01 BGG30160 Frame GN12000/13000DEW-R-02 BGG50038 PANEL COVER GN12000/13000DEW-R-03 PGS40003 FLANGE BOLT M6*12 GN12000/13000DEW-R-04 BGG42173 1.6AH BATTERY COVER GN12000/13000DEW-R-05 BGS30014...
  • Page 52 Owner’s Manual Generator Generator GPA Parts No. Factory Parts No. Description Qty. GN10000DEW-S-01 BGG12877.1 STATOR COVER GN10000DEW-S-02 BGG12877.2 STATOR ASSY GN10000DEW-S-03 BGG12877.3 COOLING FAN GN12000/13000DEW-S-04 BGG13101 BRUSH ASSY GN12000/13000DEW-S-05 BGS40078 TAPPING SCREW GN12000/13000DEW-S-06 BGG13303 RR HOUSING GN12000/13000DEW-S-07 BGS60000 SPRING WASHER (5mm)
  • Page 53 10000W Dual Fuel Generator GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-S-16 BGG14029 FLANGE BOLT (M10×275) GN12000/13000DEW-S-17 BGG14037 FLANGE BOLT (M5×230) GN12000/13000DEW-S-18 BGG30039 HEX. BOLT (M5×20) GN12000/13000DEW-S-19 BGG13101 VOLT CHANGE TERMINAL BR-AC-W GN12000/13000DEW-S-20 BGS50001 PLAIN WASHER (5mm)
  • Page 54 Owner’s Manual Wheel & Hand Assy. GPA Parts No. Factory Parts No. Description Qty. GN12000/13000DEW-T-01 BGG60648 WHEEL GN12000/13000DEWT-02 BGG42007 SHAFT GN12000/13000DEWT-03 BGS20006.1.2 WASHER PLAIN GN12000/13000DEWT-04 BGS61001 COTTER PIN GN12000/13000DEWT-05 BGS61008 PIN（φ8*45） GN12000/13000DEWT-06 BGG42114 HANDLE GN12000/13000DEWT-07 BGS61007 R PIN（2.5*φ16） GN12000/13000DEWT-08 BGS30009 FLANGE BOLT (M8×25) GN12000/13000DEWT-09 BGG61005...
  • Page 55 Distributed by: Green-Power America, LLC www.Green-PowerAmerica.com All copyright © is reserved by Green-Power America, LLC...

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