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Molift Rail System Project Planning And Installation

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Summary of Contents for Molift Molift Rail System

  • Page 1 Efficient project planning and installation of Molift Rail System...
  • Page 2 MOLIFT RAIL SYSTEM - HANDBOOK PART.NO TM19101 - REVISION E /09/2011...

  • Page 3: Table Of Contents

    How to plan and mount a rail system? ................13 Choosing Rail system and hoist ..................22 Chapter 3 - Choice of parts and ordering ...............25 Structure of the Molift Rail System (MRS) ..............25 Description of the elements of MRS ................26 Schedule of rail profiles ....................27 Schedule of curves ......................

  • Page 4: How To Use This Manual

    Chapter 3 - Choice of parts and ordering Description of Molift Rail System and all parts of the system, to be used for ordering, etc. Chapter 4 – Mounting of Molift Rail System Describes mounting details for different systems and buildings, with check lists included for each system.

  • Page 5: The Expert In Moving And Handling

    Molift has supplied ceiling hoist systems for many years and has now developed an entirely new rail system, Molift Rail System. It is simple to mount and at the same time we have adapted it to our high standards for design and user friendliness. The system can be mounted openly or in built- in versions in a lowered ceiling.

  • Page 6: Explanation Of Symbols

    Molift Group AS will accept no liability for damages resulting from such acts. With the exclusion of product liability, Molift Group AS is liable for faults or omissions on its part within the scope of the warranty obligations stated in the purchase contract. Claims for damages are excluded, irrespective of the legal reason from which such claims are derived.

  • Page 7: Chapter 1 - Ceiling Hoist Systems

    There are different demands to the purpose of a ceiling hoist system. Everything from full freedom or moving from A to B. No matter what, you will benefit from our experience. At Molift we supply rail systems covering all needs. This makes it easier for you to choose the system most suitable for your building.

  • Page 8: Definitions

    Definitions Definitions There are different demands to the purpose of a ceiling hoist system. Full freedom or transfer from A to B? The size and flexibility of the ceiling hoist system’s lifting area depend on the structure of the in- dividual system.
  • Page 9 Advantage: Divides a rail system in two with the opportunity of more pick-up points. Molift Rail System switch and attachment brackets are ordered and supplied separately. The MRS switch system can be fitted directly to the ceiling or be suspended from the ceiling using 2 tele- scopic brackets.
  • Page 10 Definitions Traverse Traverse is the most versatile variable with a primary rail which is fastened to the ceiling or wall and a secondary rail which is fastened to the primary rail by means of trolleys. A traverse system will cover the entire room, this provides the most versatile solution. A solution which enables lifting regardless of the patient’s location in the room.
  • Page 11 Definitions Lifting areas The lifting area is the area of a room in which it is possible to carry out lifts. The size of this area will depend on the choice of rails and the form and furnishing of the room. The shaded fields of the illustrations below show the lifting area.
  • Page 12 Definitions Figure 6. Lifting area for traverse system in a single room (covering the entire room). Page 10 of 106 Chapter 1 – Ceiling hoist systems Rev E 10/2011...
  • Page 13 Definitions Pick-up point Ceiling hoist systems have a clearly defined lifting area and it should therefore be defined where lifting to/from is required. Typical places are: bed, toilet, resting chair etc. Bed: The pick-up point is 90 cm from the head end of the bed or 100 cm from the wall behind. Bath tub: The pick-up point is 5 cm before the end of the slanting part of the bath tub.
  • Page 14 Definitions Page 12 of 106 Chapter 1 – Ceiling hoist systems Rev E 10/2011...

  • Page 15: Chapter 2 - Specification Of Ceiling Hoist System

    How to plan and mount a rail system? Chapter 2 – Specification of ceiling hoist system How to plan and mount a rail system? A ceiling hoist system is supposed to make everyday life as simple and as effective as possible, for both caretakers and patient.
  • Page 16 MRS). Fitters must be able to present a valid installation certificate that has been issued by Molift Group AS. Molift Group AS bears no responsibility for the ability of ceiling structures to carry the point loads specified in the load tables below. Molift Group AS’ liability ends at the point where Molift’s fas- tener’s terminate in the ceiling structure, as shown in chapter 4 - Fitting MRS.
  • Page 17 Maximum lateral load applied to brackets when the hoist is outside of the vertical plane 1,5 X SWL Figure 8. Illustration of vertical load and horizontal load with Molift Nomad Rev E 10/2011 Chapter 2 – Specification of ceiling hoist system Page 15 of 100...
  • Page 18 Both result in longer fitting times than identical fitting in concrete. Molift requires the producers of the elements in which MRS is planned to be installed, to issue a statement of whether the fitting of a ceiling hoist to the elements at a construction site is recom- mended.
  • Page 19 If in doubt about the rigidity of the material, Molift Group AS recommends that tensile stress tests be made with the securing devices used and also test loads within the minimum specifications for vertical load according to the valid standard (see Table 1 on page 15).
  • Page 20 One possibility is to install separate systems in the rooms and use the “climbing principle” to get from one to the other, see the user manual of the hoist for details. If the system used is Molift Hi- Trac, a hoist is to be installed for each system. When climbing with Molift Hi-Trac, the SWL should...
  • Page 21 How to plan and mount a rail system? To use an unbroken rail with Molift Hi-Trac an extraordinarily high door is required so that the rail can be installed in the same height as the door frame. Molift Hi-Trac can then pass right through the door opening.
  • Page 22 How to plan and mount a rail system? Ceiling With Molift Rail System it is possible to build in the rails in the ceiling which will give a beautiful integral appearance. Figure 11. Example of MRS in ceiling Molift Group AS recommends that the system ceiling with profiles be used to carry the weight of the ceiling after mounting.
  • Page 23 How to plan and mount a rail system? Plumbing, ventilation, power supply and other installations It is a great advantage if brackets and rails can be mounted very early in the building process. If the ceiling hoist mounting is not included until late in the building process it might interfere with oth- er important installations.

  • Page 24: Choosing Rail System And Hoist

    Choice of ceiling hoist/lift motor Molift Hi-Trac is a small, discrete and very pow- erful ceiling hoist. It is available in two versions; Molift Hi-Trac 2002 MRS: art no 1100022...
  • Page 25 Choosing Rail system and hoist Weight classes Molift Rail System is divided into several weight classes. The weight class defines the maximum load to be used for the system (SWL = safe working load). The weight class is determined by rail type and distance between securing points.
  • Page 26 Choosing Rail system and hoist Page 24 of 106 Chapter 2 – Specification of ceiling hoist system Rev E 10/2011...

  • Page 27: Chapter 3 - Choice Of Parts And Ordering

    98 and “Table 7. Max free end on rail” on page 99. All parts to be ordered for a system are ordered via Molift’s own ordering form for Molift Rail Sys- tem (own Excel chart).

  • Page 28: Description Of The Elements Of Mrs

    Description of the elements of MRS Description of the elements of MRS Explanation of the profile descriptions of MRS: c. Surface A = Anodized surface Example: Rail H62 OC / P P = Painted surface b. Rail profile a. Height of rail CC = Rail to be built into closed ceiling H62 = 62 mm OC = Rail for open ceiling / and mounting in rafters...

  • Page 29: Schedule Of Rail Profiles

    Schedule of rail profiles Schedule of rail profiles Figure 14. Rail H62 CC Colour Description L = 6 meter Anodized Rail H62 CC/A Part no. 1109000 - 6 m Painted Rail H62 CC/P Part no. 1109001 - 6 m Figure 15. Rail H62 OC Colour Description...
  • Page 30 Schedule of rail profiles Figure 17. Rail H112 OC Colour Description L = 4 meter L = 5 meter L = 6 meter Anodized Rail H112 OC/A Part no. 1109008 - 4 m Part no. 1109008 - 5 m Part no. 1109008 - 6 m Painted Rail H112 OC/P Part no.
  • Page 31 Schedule of rail profiles Figure 19. Rail H85 W Colour Description L = 6 meter Painted white Rail H85 W/P Art. no. 1109160 Rails are only supplied in the lengths specified in the tables above. Lengths must therefore be adapted to requirements at the construction site. Custom lengths can however be supplied, but delivery times are longer.

  • Page 32: Schedule Of Curves

    Schedule of curves As standard the Molift Rail System has curves with four angles, 30, 45, 60 and 90 degrees. Curves are only available for the H62 profiles. The curves are as standard supplied with a 500 mm arm ex- tending from the curve itself.
  • Page 33 Schedule of curves Figure 22. Curve H62 DC Part no. Description Part no. Description 1109140 Curve H62 30° DC/A 1109145 Curve H62 30° DC/P 1109141 Curve H62 45° DC/A 1109146 Curve H62 45° DC/P 1109142 Curve H62 60° DC/A 1109147 Curve H62 60°...
  • Page 34 Schedule of curves Illustrated examples of measuring the MRS curves Figure 24. Curve 30° Figure 25. Curve 45° Figure 26. Curve 60° Page 32 of 106 Chapter 3 - Choice of parts and ordering Rev E 10/2011...

  • Page 35: Schedule Of Telescope Brackets

    Schedule of telescope brackets Schedule of telescope brackets General description of the brackets: Welded structure, hot-dip galvanized surface. Available in six built-in ranges from 85 cm down to 10 cm built-in, and a bracket of 26 cm. The height of the profile must be added: Max and min measures for Rail H62 are: Min allowed built-in 350 + 62 mm = 412 mm (with rail H112: 462 mm / with rail H142: 492 mm) Max allowed built-in 850 + 62 mm = 912 mm (with rail H112: 962 mm / with rail H142: 992 mm)
  • Page 36 Schedule of telescope brackets Figure 29. Telescope bracket 175 - 270 mm (SWL 300 kg) Part no. Description 1109203 Telescope ceiling bracket, 175 – 270 mm Figure 30. Telescope bracket 250 - 400 mm (SWL 300 kg) Part no. Description 1109204 Telescope ceiling bracket, 250 –...
  • Page 37 Drawing name: Dimension/ Bracket Assy Pos. Qty. Description. Material. Draw. no. Etac Telescope Ceiling Bracket 135-205mm 1/TES TÅB 19-360 Molift Rail System Size Drawing number: 1/TES TÅB Approved: 114,5 - 126mm Designed/Drawn: Date: Projection: Scale: 16/06-2011 Drawing name: Bracket Assy Etac Telescope Ceiling Bracket 135-205mm Ref.

  • Page 38: Schedule Of Wall And Rafters Securing Devices

    Schedule of wall and rafters securing devices Schedule of wall and rafters securing devices Figure 34. Wall mounting bracket (SWL 300 kg) Part no. Description 1109259 Wall mounting bracket with multibolt, P - white 1109269 Wall mounting bracket with multibolt, A - anodized The bracket is mounted on the wall;...
  • Page 39 Schedule of wall and rafters securing devices Figure 36. Ceiling plate (SWL 300 kg) Part no. Description 1109305 Ceiling plate The plate is used as backing plate when mounting a telescopic bracket in a rafter layer. The plate is placed above a reinforced rafter layer and connected to the telescopic bracket using threaded rods and lock nuts.

  • Page 40: Mrs Tool

    MRS tool MRS tool Figure 38. Drill Guide Part no. Description 1109999 Drill Guide Ø8 mm Auxiliary tool for drilling hole in rail H62 DC when mounting directly in ceiling Page 38 of 106 Chapter 3 - Choice of parts and ordering Rev E 10/2011...

  • Page 41: Schedule Of Mrs Mounting Screws

    Schedule of MRS mounting screws Schedule of MRS mounting screws Figure 39. Multibolt Part no. Description 1109306 Multibolt The screw fits to the trail of all MRS profiles, M10 thread. Used for all connections with brackets for mounting. Figure 40. T-profile washer Part no.
  • Page 42 Schedule of MRS mounting screws Figure 41. Shims Part no. Description 1109312 Shims 0.5 mm 1109313 Shims 1.0 mm 1109314 Shims 2.0 mm Shims are used for support of the telescope brackets, they come in three thicknesses. Figure 42. Joint part Part no.

  • Page 43: Schedule Of End Stops For Mrs Profiles

    Part no. Description 1109411 End stop, traverse trolley and Molift Hi-Trac End stop for traverse trolley and Hi-Trac. Mounted at the end of all rails to prevent the hoist and trolley from escaping from the rail. Mounting screw is secured with Loctite 243.

  • Page 44: Schedule Of Mrs Trolleys

    Trolley Molift Nomad, MRS 1109109 Trolley Molift Nomad w brake, MRS This is a standard trolley for Molift Nomad of MRS, with end bumpers and lifting eye with swivel function mounted. Figure 48. Trolley Molift Nomad Climbing (SWL 255 kg) Part no.
  • Page 45 Schedule of MRS trolleys Figure 49. Trolley Traverse (SWL 300 kg) Part no. Description Part no. Description 1109550 Trolley Traverse, A. 1109570 Trolley Traverse, A, 50+ 1109590 Trolley Traverse, P, 1109580 Trolley Traverse, P, 50+ Trolley for traverse, supplied in sets (2 pieces) ready for mounting with washer, lock nut and multi- bolt.
  • Page 46 Transition coupling Figure 51. Trolleys for wall rail H85 W, traverse (SWL 300 kg) Article number Description 1109163 Telescope Trolley Set MRS Trolleys for wall rail H85W with traverse, supplied as a set ready for assembly. The set consists of 1 x fixed trolley for wall rails, pos 1 1 x telescope trolley for wall rails, pos 2 1 x support wheel with bolt for fixed trolley, pos 3...

  • Page 47: Transition Coupling

    Transition coupling Transition coupling Figure 52. Transition coupling Article number Description 1109029 Transition coupling MRS, Anodized 1109650 Transition coupling MRS, Painted MRS Transition coupling and transition coupling rails are ordered and supplied separately. MRS Transition coupling can be combined with H62 and H142 rails, painted white (RAL 9010) or natural anodized grey.

  • Page 48: Switch Systems

    Switch systems Figure 54. Rail H142 DC Colour Description L = 7 meter Anodized Rail mod H142 OC/A Art. No 1109603 Painted white Rail mod H142 OC/P Art. No 1109658 Switch systems Figure 55. Switch Part no. Description 1109015 MRS Switch, Anodized 1109066 MSR Switch, Painted MRS switch systems and attachment brackets are ordered and supplied separately.
  • Page 49 26/04-2010 Drawing name: Cover Assy CC S Switch CC Grey Ref. EO 65/2011 10.06.2011/TES TÅB Figure 56. Covers, switches, open and closed ceiling panels Rev. Molift Rail Syste Released for production 09.05.2010/TES TÅB Rev. Description: Date/Sign. Approved: Article number Description...
  • Page 50 Switch systems Figure 58. Mounting kit, switch system with telescope bracket in concrete Part no. Description 1109370 Telescope mounting kit for switch, concrete (350-550 mm) 1109371 Telescope mounting kit for switch, concrete (510-850 mm) 1109372 Telescope mounting kit for switch, concrete (175-270 mm) 1109373 Telescope mounting kit for switch, concrete (250-400 mm) Figure 59.

  • Page 51: Standard Securing Devices To Be Used For Mrs

    Standard securing devices to be used for MRS: Standard securing devices to be used for MRS: Part number Description Structure 0210119 Tightening pin Ø4,2 x 26 To connect rails and curves 1109315 DIN 7980 M10 x 40 – 8.8 EZ Low-headed cylinder screw for mounting of end stops in MRS 1109317...
  • Page 52 Standard securing devices to be used for MRS: TFS = Telescope fixture set contains necessary parts for attaching a telescope ceil- ing bracket Part number Description Structure 1109250 TFS, stud anchor 3 stud anchor M10 x 90 mm (1109324) SWL = 300 kg 1109254 TFS, stud anchor A4 3 pcs stud anchor M10x120 stainless/acid free...
  • Page 53 Standard securing devices to be used for MRS: RFS = Rail fixture set contains necessary parts for mounting a rail profile direct in ceiling. Part number Description Structure 1109260 RFS, rafted ceiling 1 Bracket (1109308) SWL = 300 kg 1 Multibolt (1109306) 1 Washers (1120312) 1 Lock nut (1120315) 7 Cam nails (1109316)
  • Page 54 Standard securing devices to be used for MRS: Page 52 of 106 Chapter 3 - Choice of parts and ordering Rev E 10/2011...

  • Page 55: Chapter 4 - Mounting Of Molift Rail System

    Molift recommends that annual inspections of the system be carried out according to “Check points for periodic inspection”. Please contact a Molift service partner or Molift Group AS in case of defects to the rail system General information on MRS fitting: • Molift Group AS recommends that an inspection is carried out before fitting is begun.

  • Page 56: Mounting Procedure For Drop-In Anchor

    • Use a fan or similar to blow dust and concrete remains out of the hole. • Press/knock the anchor, article 1109326, into the hole. Page 54 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 57 • Apply Loctite 243 to the thread of the screw to make sure the threads lock. • Tighten the screw using a torque wrench. Tightening torque = 20 Nm. If the anchor is tightened too much, it may break! Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 55 of 100...

  • Page 58: Mounting Procedure For Chemical Anchor In Ceiling

    Molift recommends that tensile tests be made if the rigidity of the material in which to mount MRS is not known. Molift Group AS is not responsible for such tensile tests but will be please to assist in the arranging of the tests.
  • Page 59 • Use a torque wrench for tightening. Maximum tightening torque of the anchor is 8 Nm. Illustrations of mounting procedure for chemical anchor in ceiling Part no.: 1109253 and 1109256 Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 57 of 100...

  • Page 60: Mounting Procedure For Chemical Anchor With Mesh Sleeve In Wall

    Molift recommends that tensile tests be made if the rigidity of the material in which to mount MRS is not known. Molift Group AS is not responsible for such tensile tests but will be please to assist in the arranging of the tests.
  • Page 61 • Use a torque wrench for tightening. Maximum tightening torque of the anchor is 4 Nm. Illustrations for mounting procedure for chemical anchor with mesh sleeve in wall Part no.: 1109273 and 1109273 Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 59 of 100...

  • Page 62: Mounting In Concrete With Lowered Ceiling

    It is important that the concrete is in the right quality so that the securing brackets can handle the load for which they are intended. Molift specifies concrete according to standard NS-EN 206-1 and all associated standards. The requirement for rigidity is quality B30 (C30/C37) or better.
  • Page 63 • When the entire path is level at the correct height, drill a hole Ø11 through the stem of the bracket and secure the built-in using a hex. head bolt Ø10x70 (article 1120371) and Nyloc lock nut (article 1120315). Tighten with 50 Nm. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 61 of 100...
  • Page 64 • Mount the ceiling. • Check and test the system according to the check list from Molift Group AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 65: Mounting Directly In Concrete (Directly In Ceiling)

    It is important that the concrete is in the right quality so that the securing brackets can handle the load for which they are intended. Molift specifies concrete according to standard NS-EN 206-1 and all associated standards. The requirement for rigidity is quality B30 (C30/C37) or better.
  • Page 66 • Attach the screws at each end of the profile before tightening the screws found between the ends • Tightening torque is 15 Nm • Continue final assembly Page 64 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 67 • Mount an end cap at each end of the rail. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 68: Mounting In Rafters Layer With Lowered Ceiling

    Secure the joint using a lock nut (part no.1120315) and a wash- er (part no.1120312). • The system is tightened with 50 Nm. Remember the torque wrench! Page 66 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 69 • If rafters can be reinforced for screw 1109319, then this can be fitted from below the rafters. • The reinforcement must cover the entire fitting surface of the telescopic bracket and be fas- tened as described in the figure. Molift is not responsible for calculations associated with and the fitting of reinforcement to rafters.
  • Page 70 • Mount end stop in the other end of the system, with drill guide and long bolt as described Page 68 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 71 • Mount the ceiling now; Molift is not responsible for mounting of the lowered ceiling. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 72: Mounting Directly In Rafters Layer

    • Measure minimum 45 mm in from one end of the rail system. Use the drill guide (art 1109998) and drill a Ø11 mm hole at this point, that goes through the upper part of the driveway. Page 70 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 73 • Mount end caps at both ends of the profile. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 74: Mounting Procedure For Rafted Bracket

    • Measure minimum 45 mm in from one end of the rail system. Use the drill guide (part no 1109998) and drill a Ø11 mm hole at this point, that goes through the upper part of the drive- Page 72 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 75 • Mount end caps at both ends of the profile. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 76: Mounting Procedure For Wall Bracket

    If the existing wall is not of sufficient strength, reinforcements must be established, either inside the wall or on the outside of the wall. Molift cannot be held responsible for calculating the re- quired reinforcements or for covering any associated costs.
  • Page 77 (article no. 1120312) and lock nuts (article no. 1120315). • Use a torque wrench and tighten all lock nuts with a torque of 40 Nm. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 75 of 100...
  • Page 78 • Mount end caps at both ends of the profile. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system; a copy of the check list is filed by the supplier.

  • Page 79: Mounting Procedure For Joining Of Rails

    • Join the profile ends. • Always mount a securing device over the joint so that a multibolt is placed on each side of a joint part. See illustration. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 77 of 100...

  • Page 80: Mounting Procedure For Traverse

    • A total of two end stops are mounted in the secondary rail. The type of end stop must be ad- justed to the type of hoist (Nomad or Hi-Trac). Page 78 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...

  • Page 81: Traverse Combinations

    Rail H62 DC primary rails with Rail H62 OC in between as secondary rail Rail H62 DC primary rails with hanging Rail H62 OC as secondary rail Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 79 of 100...
  • Page 82 Rail H62 CC primary rails with Rail hanging H112 OC as secondary rail Rail H62 DC primary rails with hanging Rail H112 OC as secondary rail Page 80 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 83 Rail H62 CC primary rails hanging Rail H142 OC as secondary rail Rail H62 DC primary rails with hanging Rail H142 OC as secondary rail Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 81 of 100...
  • Page 84 Rail H112 OC Wall mounted primary rails and in between as secondary rail Rail H112 OC Wall mounted primary rails and hanging as secondary rail Page 82 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 85 Rail H112 OC Wall mounted primary rails and Rail H142 OC in between as secondary rail Rail H112 OC Wall mounted primary rails and hanging Rail H142 OC as secondary rail Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 83 of 100...
  • Page 86 Rail H142 OC Wall mounted primary rails with Rail H142 OC in between as secondary rail Rail H142 OC Wall mounted primary rails with hanging Rail H142 OC as secondary rail Page 84 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 87 Traverse combinations Trolley Traverse, distance between ceiling and rail Trolley Traverse, 50 Trolley Traverse, 50+ Figure 61. Traverse, distance between ceiling and rail Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 85 of 100...

  • Page 88: Assembly Of Wall Rail For Traverse

    Porous concrete, siporex, aerated concrete: chemical anchors and threaded insert with stand- ard machine threads Leca, hollow brick, hollow concrete materials: chemical anchors in anchor sleeves and threaded insert for standard machine threads. Page 86 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 89 The widest tracks are uppermost. • Fit the two multibolts (7) to the end of traverse rail which is to be fixed (with support block). Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 87 of 100...
  • Page 90 • Attach the support block and bolts (6) to the fixed trolleys. Figure 66. Fitted wall rails with traverse • Carry out testing and fill out the assembly checklist. Page 88 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...

  • Page 91: Assembly Procedure For Transition Coupling

    This is to prevent downward flexure and height differences at the transition coupling point. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 89 of 100...
  • Page 92 Keep the release plate open when checking this (so the transition coupling does not lock). Figure 69. Transition coupling, fitted Page 90 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 93 H142 H142 194 mm 50 mm must be added to the height difference where traverse trolley +50 is used Table 5. Height difference for attachment Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 91 of 100...

  • Page 94: Mounting Of Switch

    The mechanism is designed such that it cannot move when the mid-sec- tion of the switch system is loaded by a user. Page 92 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 95 • Carry out rail and final mounting, and fill in the fitting checklist. Fitting directly to concrete (concrete element), part number 1109365 (SWL 300 kg) Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 93 of 100...
  • Page 96 • It must be ensured, before fitting, that there is sufficient material and holding in the ceiling structure. If this is not the case , then reinforcement must be fitted. Molift is not responsible for the calculation associated with and the fitting of reinforcement to rafters.
  • Page 97 • When the entire path is level at the correct height, drill a hole Ø11 through the stem of the tel- escopic bracket. The building-in assembly is secured using a through screw and a lock nut. The tightening torque is 50 Nm. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 95 of 100...
  • Page 98 Remember Loctite 243 (colour = blue) on the screw, tighten with 40 Nm. • Mount the ceiling. • Check and test the system according to the check list from Molift AS. The check list is to be signed by the fitter and filed by the owner of the system;...

  • Page 99: Procedure For Cleaning Of Profiles After Mounting

    • Metal chips, remnants and dust that comes out of the rail profile together with the cloth, should be taken care of as prescribed. • The trolley rolls could with advantage also be cleaned before mounting. Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 97 of 100...
  • Page 100 All length is within max deflection at 1 mm / 200 mm rail, acc. to NS-EN ISO 10535:2006 Table 6. Length of rail and distance between suspensions Page 98 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...
  • Page 101 Rail H62 DC 50 mm Rail H112 OC 300 mm Rail H142 OC 400 mm Rail H85 W 150 mm Table 7. Max free end on rail Rev E 10/2011 Chapter 4 – Mounting of Molift Rail System Page 99 of 100...

  • Page 102: Checklist For Fitting Molift Rail System

    □ Bolt M10 in the telescope bracket seam is tightened and the set screw is tightened □ Lock nuts on the Molift special screw for the rail are tightened, two per telescope bracket. □ Visually checked that a DIN 934 Nylock lock nut has been used on all system screw connections.
  • Page 103 RSS attachments bolts are tightened to 40 Nm and the number of bolts specified in the assembly instructions have been fitted. □ Locking nut on Molift special bolt on the rail is tightened to 40 Nm GENERAL FOR THE SYSTEM □...
  • Page 104 Checklist for fitting Molift Rail System Page 102 of 106 Chapter 4 – Mounting of Molift Rail System Rev E 10/2011...

  • Page 105: Chapter 5 - Maintenance

    Chapter 5 - Maintenance Molift recommends periodic inspections of the system once a year according to “Control points for periodic inspections” on the next page. Inspections are to be performed by certified staff. A check list is filled in and signed for each inspection of the system and filed by the owner of the system.
  • Page 106 Done To be done for a controlled and approved rail system: The system passes the safety check and is marked with the Molift safety control mark, which is dated and signed. A filled in and signed check list has been handed over to the customer.
  • Page 108 Strohbogasse 8 Mediscan Systems Ltd 1210 Wien United Kingdom P.B Box 2195 Tel. 01-405 35 43 Meditec Molift Ltd 6 Hamanov St. Fax 01-406 81 02 Rehovot 76386 Hi Trac House www.bstaendig.at IL-76121 Rehovot Unit 1 Woodrow Business Centre Belgium www.mediscan.co.il...
  • Page 109 □ Sliding doors (single/double) □ Yes □ Regular door ways □ No □ Other: ……………………….. Page 1 of 2 Molift Group AS, Hadelandveien 2, 2816 Gjøvik, Norway Phone: (+47) 4000 1004. Fax: (+47) 4000 1008. Org. nr.: NO 864 710 212 MVA www.molift.com...
  • Page 110 Survey is performed by (capitol letters): ……………………………………………………………………………………. ……………………………………… Place / date ………………………………………. ………………………………………. Molift Representative Customer representative Page 2 of 2 Molift Group AS, Hadelandveien 2, 2816 Gjøvik, Norway Phone: (+47) 4000 1004. Fax: (+47) 4000 1008. Org. nr.: NO 864 710 212 MVA www.molift.com...
  • Page 112 This is the focus that drives us at Molift. The company was started 25 years ago by a man who through his own experience saw the need for lifting and moving patients in an effective and comfortable way –...

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