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ACCO Brands LOUDEN 200 Series Installation, Operation, Maintenance And Parts Manual

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Summary of Contents for ACCO Brands LOUDEN 200 Series

  • Page 9 FIGURE 8 FIGURE 9 FIGURE 10 FIGURE 11...
  • Page 110 PARTS LIST - TROLLEY ASSEMBLY 2-WHEEL TROLLEY ASSEMBLY 6 1/2" FLANGED WHEELS 7,500 # TROLLEY CAPACITY 3.25" AND 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 280314: 7,500 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO. PART NUMBER DESCRIPTION 280866 Wheel Assembly, 6 1/2"...
  • Page 111 PARTS LIST - TROLLEY ASSEMBLY 4-WHEEL CRANE TROLLEY ASSEMBLY 6 1/2" FLANGELED WHEELS 15,000 # TROLLEY CAPACITY 3.25" AND 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 265178: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO. PART NUMBER DESCRIPTION 280314 Wheel Assembly, 6 1/2"...
  • Page 112 PARTS LIST - TROLLEY ASSEMBLY 4-WHEEL MONORAIL TROLLEY ASSEMBLY 6 1/2" FLANGED WHEELS 15,000 # TROLLEY CAPACITY 3.25" AND 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 301755: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS PART PART ITEM ITEM NUMBER QTY.
  • Page 113 PARTS LIST - TROLLEY ASSEMBLY 2-WHEEL TRAMBEAM HEAVY RAIL TROLLEY ASSEMBLY 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 7,500 # TROLLEY CAPACITY 3.25" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 280312: 7,500 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO.
  • Page 114 PARTS LIST - TROLLEY ASSEMBLY -WHEEL TRAMBEAM HEAVY RAIL CRANE TROLLEY ASSEMBL 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15,000 # TROLLEY CAPACITY 3.25" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 265177: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO.
  • Page 115 PARTS LIST - TROLLEY ASSEMBLY 4-WHEEL TRAMBEAM HEAVY RAIL MONORAIL TROLLEY ASSEMBLY 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15,000 # TROLLEY CAPACITY 3.25" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 301754: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS PART PART ITEM...
  • Page 116 PARTS LIST - TROLLEY ASSEMBLY 2-WHEEL TROJANTRACK TROLLEY ASSEMBLY 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 7,500 # TROLLEY CAPACITY 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 280310: 7,500 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO. PART NUMBER DESCRIPTION 280359...
  • Page 117 PARTS LIST - TROLLEY ASSEMBLY 4-WHEEL TROJANTRACK CRANE TROLLEY ASSEMBLY 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15,000 # TROLLEY CAPACITY 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 265176: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS ITEM NO. PART NUMBER DESCRIPTION 280310...
  • Page 118 PARTS LIST - TROLLEY ASSEMBLY 4-WHEEL TROJANTRACK MONORAIL TROLLEY ASSEMBLY 6 1/2" FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15,000 # TROLLEY CAPACITY 3.33" OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY: Part No. 301753: 15,000 # trolley capacity TROLLEY ASSEMBLY PARTS PART PART ITEM ITEM...
  • Page 119 69879 Supplement June 2014 M9C Motoveyor ® supplemental parts manual These pages are to be used in conjunction with the pages in manual 69879. All warnings in the above listed manual apply to this suppliment. SERIAL NUMBER This equipment should not be installed, operated or maintained by any person who has not read all the contents of these instructions.
  • Page 120 ® PARTS LIST - M9C LOUDEN MOTOVEYOR DRIVE ASSEMBLY...
  • Page 121 ® PARTS LIST - M9C LOUDEN MOTOVEYOR DRIVE ASSEMBLY ® M9C LOUDEN MOTOVEYOR DRIVE ASSEMBLY ITEM PART DRIVE COMPONENTS QTY/ ITEM PART CHAIN COMPONENTS QTY/ NUMBER ASS'Y NUMBER ASS'Y BRAKE - SEE SPEEDS CHART SPROCKET, DRIVE - SEE SPEEDS … 71816 260830 SPROCKET, DRIVEN - 19T...
  • Page 122 M9C CATALOG SPEEDS - HP, REDUCER, MOTOR, & BRAKE SPECIFICATIONS DRIVE PARTS OPTIONS SINGLE SINGLE NOMINAL HORSE MAX. MOTOR REDUCER SPEED SPEED SPEED SPEED DRIVE OPTIONAL SPEED POWER LOAD SPEED FRAME REDUCER ASS'Y SINGLE SINGLE DOUBLE DOUBLE SPROCKET BRAKE (FPM) (HP) (LBS) (RPM)
  • Page 123 PARTS LIST - M9C TRACTOR DRIVE MOTOR & BRAKE TRACTOR DRIVE MOTOR & BRAKE CHARTS Tractor drive motors for M9C drive units can be ordered with one shaft extension or two shaft extensions if used in conjunction with a brake module. Select the motor from the chart below and the brake from the bottom chart. PART NUMBER PART NUMBER MOTOR WITH...
  • Page 124 WARRANTIES: The Seller warrants to the original using Buyer thereof that the goods sold under this Agreement are free from defects in workmanship and materials for a period of two years from the date of shipment to the original using Buyer.

  • Page 125: Warranty

    DODGE QUANTIS IN-LINE HELICAL REDUCER ® ® Gearmotors C-Face Reducers Separates Sizes 38 thru 168 These instructions should be read thoroughly before installation or operation. DANGER: High voltage and rotating parts can cause serious The DODGE QUANTIS ILH is warranted under the DODGE or fatal injury and property damage.
  • Page 126 These mounting arrangements are for all output configurations and output shaft types. When ordering, please specify mounting position for correct oil quantity. In cases of mounting position other than shown here with regard to the oil quantity, please reference the Incline Mounting page in the QUANTIS catalog and contact Application Engineering. Oil level Ventilation Oil drain...
  • Page 127 OLD VS. NEW MOUNTING POSITIONS Shaded A2 mounting is not a recommended mounting position due to the weight of oil on the high speed input seal. Figure 2 - Old vs. New Mounting Position Nomenclature Table 1 - Approximate Lubricant Amount Mounting Position Red.

  • Page 128: Long Term Storage

    NOTE: Do not mix oils from different manufacturers. If a change to another type or brand of oil is made, the existing lubricant should be drained and the gearcase flushed with a small quantity of the new lubricant before refilling with the new lubricant. This is necessary to avoid possible incompatibility problems between the two lubricants.
  • Page 129 INSTALLATION AND OPERATION: DODGE QUANTIS ILH Reducers are shipped with filling, oil level and drain plugs in place. A separate breather is included with the unit. Before putting the unit into service the filling plug must be replaced with the breather. Install the oil level plug and breather plug in the correct location for the appropriate mounting position using the mounting position diagrams shown on pages 2 and 3.
  • Page 130 Table 3 - MOUNTING MOTORS TO C-FACE REDUCERS FOR 3-PIECE COUPLED INPUT REDUCERS (Reference Figure 3) FOR CLAMP COLLAR INPUT REDUCERS (Reference Figure 4) Prepare the motor by checking the motor shaft extension for dirt or damage. Remove Prepare the motor by checking the motor shaft extension for dirt or damage. Use solvent any anti-rust coating that may be on the shaft.

  • Page 131: Maintenance

    FOR 3-PIECE COUPLED INPUT REDUCERS (Reference Figure 3) FOR CLAMP COLLAR INPUT REDUCERS (Reference Figure 4) View the coupling assembly through the access hole in the C-face adapter. View the clamp collar through the access holes in the C-face adapter. 1.
  • Page 132 Bolts to be used on Mounting Feet LOW VOLTAGE HIGH VOLTAGE 230V 460V B5 Output Flanges In addition to the bolts below, it is recommended that a lockwasher or other anti-loosening device be used. STANDARD INTEGRAL MOTOR Table 4 - Bolts to be used on Mounting Feet (LINE VOLTAGE Unit Red.
  • Page 133 Bulletin No. BK4655 (7/09) 60 Series End-Mount Brake Instructions Standard Housing Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

  • Page 134: General Safety Information

    WARNING: INSTALLATION Brake performance and features must be carefully CAUTION: To preserve pre-alignment of rotating discs matched to the requirements of the application. for ease of installation, do not operate manual release or Consideration must be given to torque requirements, energize brake coil before installation.

  • Page 135: Operation

    Wiring Diagrams Figure 2 Connection of Coil Leads If brake torque rating is higher than motor full-load torque rating, use brake rating rather than motor rating when After securing the brake to the motor, connect coil leads for selecting other drive components. proper voltage per wiring diagram (Fig.
  • Page 136 Figure 3 MAINTENANCE 2. Measure air gap “A” using 3/8” to 1/2” wide feeler gauge. (Measure at center of magnet.) 3. Turn two square head adjusting screws (15H) until CAUTION: Before attempting to service or remove air gap “A” measures: any components, make certain that the power is .045/.050 for 1 disc models disconnected and that the load is completely removed,...
  • Page 137 Torque Adjustment Caution: Load to be removed or blocked. Brake may be inoperative during this procedure. The magnetic disc brake is factory set for rated static torque. The brake can be adjusted to reduce torque which increases stopping time. Do not attempt to adjust brake for higher torque, as this will cause premature coil burnout.
  • Page 138 Figure 5 Armature Replacement Pivot Stud Adjustment CAUTION: Load to be removed or blocked. Brake will be CAUTION: Load to be removed or blocked. Brake will be inoperative during this procedure. inoperative during this procedure. If you replace the magnet assembly, it may be necessary to This adjustment is made at the factory and may be required replace the armature (15J).
  • Page 139 Manual Release Adjustment Manual Release Assembly CAUTION: Load to be removed or blocked. Brake will be Refer to Fig. 6 inoperative during this procedure. 1. Place shaft of release knob (3) through hole in bracket (2). The manual release (3) may require adjustment after replacing the operator assembly 15), magnet (15A0, or 2.

  • Page 140: Vertical Mounting

    Qty. of Parts VERTICAL MOUNTING Item Part (determined by no. of rotating discs) Installation and adjustment of the vertically mounted brake is Description Spring (silver) G060350-001 the same as on the standard model. Spring (black) G060350-002 Spring (bronze) G060350-003 Friction Disc Replacement Roll pin-1/8”...

  • Page 141: Troubleshooting Chart

    TROUBLESHOOTING CHART SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Brake does not release 1. Broken or damaged parts 1. Replace. 2. Wrong voltage 2. Check for correct voltage. Voltage must correspond to that listed on brake nameplate. If the voltage is more than 10% below the nameplate voltage, the magnet may not pull in.

  • Page 142: Replacement Parts Illustration

    REPLACEMENT PARTS ILLUSTRATION Figure 9...

  • Page 143: Replacement Parts List

    REPLACEMENT PARTS LIST Item Item Description Part Number Qty. Description Part Number Qty. Splined hub K060107-** 15F Armature plate H060545-003 Bracket 1 & 2 disc models (aluminum) L060258-001 15G Nyliner bushing W013005-001 Bracket 3 disc model (aluminum) L060259-001 15H Wear adjustment screw, sq. hd. 1/4-20 x 1-1/2” lg. W002003-001 Bracket 4 disc model (cast iron) L060285-001 Roll pin 5/32”...

  • Page 144: Specifications

    SPECIFICATIONS WARRANTY Torque: 1-1/2 through 25 lb. ft. Seller warrants products manufactured by it and NEMA Motor Frame Sizes: 56C, 143TC and 145TC. supplied hereunder to be free from defects in materials Enclosure: Aluminum, with steel cover (through and workmanship under normal use and proper 20 lb.

This manual is also suitable for:

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