Peak 210C Installation And Service Manual

Peak 210C Installation And Service Manual

Two-post lift

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TWO-POST LIFT
Model:210C 210CX

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Summary of Contents for Peak 210C

  • Page 1 TWO-POST LIFT Model:210C 210CX...
  • Page 2 CONTENTS Product Features and Specifications ..........1 Installation Requirement .............4 Steps of Installation ………………………………………………………..…………..5 Exploded View ................22 Test Run ...................25 Operation Instruction ..............27 Maintenance ................27 Trouble Shooting ...............28 Parts List ………................29...
  • Page 3 · Clear-floor design, provide unobstructed floor space. · Overhead safety shut-off device. ·With 4 three stages arms, make lifts easily find the lift point of the car. · Stackable adapters 1.5”, 2.5”, 5” as standard. Fig. 1 MODEL 210C SPECIFICATIONS Width Minimum Lifting Lifting Overall...
  • Page 4 CLEARFLOOR DIRECT-DRIVED MODEL FEATURES MODEL 210CX (See Fig.2) · Direct-driving design, minimize the lift wear parts and breakdown ratio. · Dual hydraulic direct-drive cylinders, designed and made as standard, utilizing oil seal in cylinder. · Self-lubricating UHMW Polyethylene sliders and bronze bush. ·...
  • Page 5 Arm Swings View For Model 210C Fig. 3 For Model 210CX Fig. 4...
  • Page 6 II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED  Rotary Hammer Drill (Φ19) Carpenter’s Chalk   Hammer Screw Sets   Level Bar Tape Measure (7.5m)   English Spanner (12") Pliers   Ratchet Spanner With Socket (28 Socket Head Wrench (3 ...
  • Page 7 A. Location of Installation Check and insure the installation location (concrete, layout, space size etc.) is suitable for lift installation. B. Use a carpenter’s chalk line to establish installation layout of base plate (See Fig. 7). Model 210C 210CX Chalk Line Fig. 7...
  • Page 8 3. Loose the screws of the upper package stand, take off the upper column and remove list the package stand. 4. Move aside the parts and check the parts according to the shipment parts list 4.1 For Model 210C (See Fig. 10,11). Fig. 11 Fig. 10...
  • Page 9 4.2 For Model 210CX (See Fig. 12,13). Fig. 13 Fig. 12 Parts in the parts box (77) Parts in the shipment parts list 5.Open the bag of parts and check the parts of the parts bag according to parts bag list (See Fig.
  • Page 10 D. Position power side column Lay down two columns on the installation site parallel, position the power side column according to the actual installation site. Usually, it is suggested to install power side column on the front-right side from which vehicles are driven to the lift (See Fig.
  • Page 11 Fig. 17 G. Lay down aside the columns with cables and oil hoses installed, face the open way of each columns. 210C overall width: 3516mm 210CX overall width:3666mm Notch is relatively Fig. 18...
  • Page 12 H. Position columns Position the columns on the installation layout of base plate. Install the anchor bolts. Do not tighten the anchor bolts (See Fig.19) Width between columns of 210C:2850mm Width between columns of 210CX:3000mm Anchor Bolt Note: Minimum embedment of anchors is 90mm.
  • Page 13 I. Assemble overhead top beam (See Fig.20). Fig. 20 J. Check the vertical of the columns with level bar, and adjusting with the shims if the columns are not vertical. Tighten the anchor bolts (See Fig.21) Adjusting with Note: Torque of Anchors is the shims Measure the 150N.m...
  • Page 14 Install the limit switch control bar and limit switch (See Fig. 22). Use 3# Socket Head Wrench to loosen the Screw of drive rod for adjustment Adjust Drive Rod of Limit Switch Connect the blue wire to terminal #11 on limit switch and terminal A1 on AC contactor of power unit.
  • Page 15 L. Install safety cable (See Fig. 23) Pass through safety cable View B View A Fig. 23...
  • Page 16 M. Install cables (See Fig. 24). Fig. 24...
  • Page 17 N. Assembly oil hose. 1. For model 210C (See Fig. 25) Fig. 25...
  • Page 18 2. For model 210CX (See Fig. 26) Fig. 26...
  • Page 19 O. Install power unit and oil hoses (See Fig. 27) After installing the fitting of the power unit, tighten the nut with 19 Wrench Fig. 27 Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil. Note: In consideration of Hydraulic Power Unit’s durability and keep the equipment running in the perfect condition, please use Hydraulic Oil 46#.
  • Page 20 P. Install lifting arms and adjust the arm locks 1. Install the lifting arms (See Fig. 28). 2. Lowering the carriages to the lowest position, then use the wrench to loosen the nut of arm lock (See Fig. 29). Use the 8 wrench to loosen the nut Snap Ring...
  • Page 21 Q. Install electrical system Connect the power source on the data plate of power unit. Note: 1. For safety of operators, the power wiring must contact the floor well. 2. Pay attention to the direction of rotations when using three phase motors.
  • Page 22 Motor Line Fig. 33 Remove this wire before Fig. 34 connecting the Limit Switch Three phase motor 1. Circuit diagram (See Fig. 36) Fig. 35...
  • Page 23 2. Connection step (See Fig. 36) a. The source wires (L1, L2, L3) connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button connected with wire 12# (brown wire) of limit switch; wire 11# (blue wire) connected with A1 terminals of AC contactor, Earth wire ( yellow and green wire) of limit switch is connected with terminal earth wire of the motor.
  • Page 24 IV. EXPLODED VIEW Model 210C 210CX Car in Fig. 37...
  • Page 25 Cylinders Fig. 38 MANUAL POWER UNIT 220V/50HZ/1Phase 380V/50HZ/3Phase Fig. 39...
  • Page 26 Illustration of hydraulic valve for hydraulic power unit Manual power unit, 220V/50HZ, Single phase (See Fig. 40) Running capacitor Oil return port Relief valve Release valve Handle for Release Oil Outlet Throttle valve valve Check valve Fig. 40 Manual power unit, 380V/50HZ, 3 phases (See Fig. 41) Running capacitor Oil return port Relief valve...
  • Page 27 V. TEST RUN 1. Adjust synchronous cable (See Fig. 42) Use wrench to hold the cable fitting, meanwhile use ratchet spanner to tighten the cable nut. Make sure two cables are with the same tension Cable nut so that two carriages can work synchronously. Fit the plastic hole cover on the lifting carriages.
  • Page 28 5. Test with load After finishing the above adjustment, test the lift with load. Raise the lift in low position for several times firstly, make sure the lift can be raised and lowered synchronously, and the safety device can be locked and released synchronously. And then raise the lift to the top position completely.
  • Page 29 VI. OPERATION INSTRUCTIONS Please read the safety tips carefully before operating the lift To lift vehicle 1. Keep clean of site near the lift; 2. Position lift arms to the lowest position; 3. To shortest lift arms; 4. Open lift arms; 5.
  • Page 30 Every six months: 1. Make a visual inspection of all moving parts for possible wear, interference or damage. 2. Check and adjust as necessary, equalizer tension of the cables to insure level lifting. 3. Check the vertical of columns. 4. Check rubber pads and replace as necessary. 5.
  • Page 31 PARTS LIST FOR MODEL 210C 210CX Qty. Item Part# Description Note 210C 210CX 11209206 Power side Column 81513001/ Manual Power Unit 81513002 10209003 Hex Bolt 10209004 Rubber Ring 10209005 Self locking Nut 11206002 Safety Pin 10209007 Safety Spring 10209008 Safety Cover...
  • Page 32 Qty. Item Part# Description Note 210C 210CX 11217168 Arm Pin 10520023 Snap Ring 10206048 Socket Bolt 10209034 Lock Washer 10209033 Washer 11206049 Moon Gear Pull tab for arm lock bar 10209153 Snap ring 10206032 10201002 Hex Bolt 10209039 Lock Washer 10201046A Rubber Pad Assy.
  • Page 33 10620065 Shim 10201090 Shim Parts List for Oil Hose, Fitting & Cable 10209060 90° Fitting for power unit 10211014 Oil hose 10211016 T- fitting 10211015A Oil hose 10211020 Oil hose 10211017 Extend 90° fitting for Cylinder 10209066 Hex Nut 10211018 Cable 10211018A 10211019...
  • Page 34 PARTS LIST FOR MANUAL POWER UNIT Parts For Manual Power Unit, 220V/50Hz/1 phase Item Part# Description Qty. Note 71150019 AMGO Name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Lock Washer 81400292...
  • Page 35 Parts For Manual Power Unit 380V/50Hz/3 phase 71150020 AMGO Name plate 81400300 Cup Head Bolt 81400363 Motor Connecting Shaft 81400362 Manifold block 10209149 Washer 81400276 Iron plug 81400259 Red rubber plug 85090142 Lock Washer 81400292 Gear pump 81400294 Buffer valve 10209034 Washer 81400295...
  • Page 36 72121106 09/2018...

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210cx

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