Summary of Contents for Diamond HE-2000
- Page 1 ASSEMBLY INSTRUCTION FIBER OPTIC CONNECTORS HE-2000 Part No. 1902142 - Version 07.05.2019...
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Page 2: Table Of Contents
Index INDEX Page ______________________________________________________________________2 INTRODUCTION ______________________________________________________________2 Equipment and material used _____________________________________________________________ 5 HE-2000 CONNECTOR SET ______________________________________________________________ 10 SAFETY REQUIREMENTS CABLE PREPARATION_________________________________________________________________11 MEASUREMENT METHOD IL____________________________________________________________27 HE-2000 Standard_e... -
Page 3: Introduction
Image 1049775 Jokari 1040186 Stripping pliers Jonard 3 holes 1020713 Kevlar Cutter Side cutters 1020483 160 mm 1073457 T-Stripper 1073458 Kevlar scissors 1056892 FTTH Crimping Pliers 1075632 Crimpring Pliers HE-2000 Crimping pliers AF8 with 1081071 adapter (Positioner) UH2-5 HE-2000 Standard_e... - Page 4 000-002-194C000 device for stainless steel and plastic tube Ferrule holder for 2° 1069194 crimping machine Service polishing arm E-2108.6 1041831 HE-2000 Termini Service APC 000-002-193C000 polishing arm for cable version Optional Accessory for polishing arm 000-002-214C000 Modified E-2000 body 1072556...
- Page 5 1074744 mounting/demounting tool 1074654 Termini extractor 1074680 Termini assembler 1900109 Marker Pen 1900216 Marker Pen Edding 780 1020537 Ruler L=150mm Tube Stripper 1071976 3-5.5 mm Ferrule puncher for pushing 1075858 ferrule out of the body 1075624 Needle 6mm HE-2000 Standard_e...
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Page 6: He-2000 Connector Set
Connector Set HE E-2000 CONNECTOR SET MINI BREAKOUT VERSION HE-2000 Standard_e... - Page 7 Connector Set HE E-2000 CONNECTOR SET METAL TUBE VERSION HE-2000 Standard_e...
- Page 8 Protection sleeve Crimping sleeve Ring Plastic tube Inox tube Antirotation Ferrule Termini crimp version Termini fiber version Protective cap DM4 adapter Hollow pin guide Ceramic sleeve holder Electrical contact protection Female electrical contact Male electrical contact Heat-shrink sleeve HE-2000 Standard_e...
- Page 9 Connector Set PM VERSION Item Quantity Description Cable boot Antirotation Ferrule Termini crimp version Tremini fiber version Protective cap Assembled ceramic sleeve Hollow pin guide Ceramic sleeve holder Electrical contact protection Female electrical contact Male electrical contact Heat-shrink sleeve HE-2000 Standard_e...
- Page 10 Connector Set HE-2000 BULKHEAD Item Quantity Description Inox Washer Plastic Washer DM 4 O-Ring HE-2000 Bulkhead Bronz Ring HE-2000 Standard_e...
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Page 11: Safety Requirements
CAUTION: Never look directly into a laser light when handling a fault finder or optical equipment. During the preparation determine which type of cable will be used SM or MM in order to prepare the fiber and the material correctly. HE-2000 Standard_e... -
Page 12: Cable Preparation
Open the outer jacket about an additional ~50 mm using the internal ripcord. Cut the first ~20 mm cable stripped with the side cutter stripper this to prevent using part of eventually damaged fibers. You should be left with ~80 mm of stripped jacket. HE-2000 Standard_e... - Page 13 Mounting tube This operation may be done by hand. For bigger quantities we advise the mounting device (Drawing N°. 000-002-194C000). Take care to mount the proper guide depending if you mount Inox (60) or plastic (50) tube. HE-2000 Standard_e...
- Page 14 Gluing the fibre only tube version. Glue = OD 2002 Dose = 5-6 [mg] Needle = 6 [mm] P/N 1075624 Using Diamond standard oven the polymerisation program to be use is PROG1. Carry out the 1° crimping process fallow the user manual Minicompact.
- Page 15 Drawing number: 000-002-214C000. Assembly procedure of the E-2000™ body using mounting tool P/N 1058895, see user manual crocodile fusion for Zeus D50. Polishing Polishing is performed using E-2000 “service” h2/h6 polishing arms. Fallow polishing process as for titanium Crocodile. HE-2000 Standard_e...
- Page 16 - Push the instrument into the Body until it clicks. - Hold the fiber and pull the ferrule out with the help of ferrule puncher P/N 1075858. As soon as you have pulled out the ferrule protect it with the cap. HE-2000 Standard_e...
- Page 17 Place the fiber holder into the thermal stripper to strip the fiber. The stripped fibre must be cleaned with a tissue dampened with 99% Isopropyl alcohol or with the Stickler Connector Cleaner. A properly cleaned fiber is necessary for a successful cleave and splice. HE-2000 Standard_e...
- Page 18 Carefully insert the ferrule into the termini until it clicks. If all the parts are properly aligned, the ferrule slides in and gets locked effortlessly. Push the termini assembler lever to release termini and fiber and pull them out. HE-2000 Standard_e...
- Page 19 Re-Polishing without dismantling the ferrule. Remove the cap from termini being very careful not to bump its front face. Align the notch on the DM 4 adapter (150) and the key of the termini and slide in till it clicks. HE-2000 Standard_e...
- Page 20 To avoid damaging the fiber, do not push the termini by applying forces to the fiber; hold the backside of the termini instead: Put back the protective cap onto the ferrule. Keep the fibers nice and straight, do not twine them. HE-2000 Standard_e...
- Page 21 (160). This is what it should look like when the body assembly are installed. Insert the assembled parts in the HE-2000 body . The two wings of the spacer (110) will snap into the appropriate seats of the Body.
- Page 22 Check that the wing of the termini are oriented horizontally parallel to the axis of the DM 4 adapter insert. To remove the termini from the DM 4 adapter (Diamond Insert) use the termini extractor (1074654). Hold it with its hook facing downwards. Slide the extractor in the slot above the termini until the front end can't go no further.
- Page 23 (micro-bending) caused by crimping the sleeve(30) on the cable jacket. The tool (1066753) makes insertion of the protection sleeve easier Insert the protection tube (20) into the insertion. First step: Insert the sleeve as far as it will go. HE-2000 Standard_e...
- Page 24 (1056892) crimp the sleeve in three steps with Hexagon slot 1-2 and 3. At this point your ferrules should look like this. Repeat sequence for all 4 ferrules. Insert the nut (10) the ring (70) the metal washer (20) and rubber washer (30) over the terminis. HE-2000 Standard_e...
- Page 25 Check that the wing of the termini are oriented horizontally parallel to the axis of the DM 4 adapter insert. Align the termini with the notch facing upwards the Fresatura Notch alignment will be guaranteed by the pin inserted in the Nasello interno preassembled interface (60). HE-2000 Standard_e...
- Page 26 Cable preparation Tighten using a 21mm wrench the outside nut (10) on the HE-2000 bulkhead. Only for fiber version: Put the cable boots in position. PREPARATION OF THE ELECTRICAL CABLE a) Insert the heat shrink tube and protection. b) Strip la cable jacket of the cable approx. 4mm.
- Page 27 Mount the electrical cord into the termini (150) taking care to the orientation. Align the notch on the DM 4 adapter and the key of the termini. Then slide till it clicks. HE-2000 Standard_e...
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Page 28: Measurement Method Il
Components MM: 850 nm and/or 1310 nm 21.1.5 Reference patchcords Use the reference patchcords as indicated in paragraph 6. For so called reference connectors and bulkheads MIL 38999 / HE-2000, see details in paragraph 21.1.6. 21.1.6 Technical abbreviations and symbols Symbols... - Page 29 MEASUREMENT METHOD IL Measurement Method IL 21.2 Measurement method 21.2.1 Measurement method for fanout with MIL 38999 / HE-2000 connector a) Reference measurement: b) DUT measurement: 1) For simplicity, only one side of the fanout is represented. 21.2.2 Measurement method for fanout with MIL 38999 / HE-2000 bulkhead...