Page 1 HC10 Hay Conditioner Setup, Operation, and Parts Manual 215126 Revision A Original Instruction The Harvesting Specialists.
Page 2 © 2019 MacDon Industries, Ltd. The information in this publication is based on the information available and in effect at the time of printing. MacDon Industries, Ltd. makes no representation or warranty of any kind, whether expressed or implied, with respect to the...
Page 3 NOTE: The HC10 is ONLY compatible with D60, D65, and D1 Series Headers that are 4.6–9.1 m (15–30 ft.) in length and equipped with a timed double-knife. To avoid excessive vibration and poor performance, the HC10 Hay Conditioner should NOT be attached to single-knife drive headers.
Page 4 A Russian translation of this manual can be ordered from MacDon, downloaded from the Dealer Portal (https://portal. macdon.com) (login required), or downloaded from the MacDon International Website (http://www.macdon.com/world). 215126 Revision A...
Page 5 Specified which lengths of D Series and D1 Series headers Tech Pubs are compatible with the HC10. Added NOTE: • The HC10 is only compatible with D60, D65, and D1 Series Headers that are 4.6–9.1 m (15–30 ft.) in length and equipped with a timed double-knife. To avoid...
Page 6 Section Summary of Change Internal Use Only • Step 7, page 18 Revised step to say “tighten nuts” instead of “tighten 3.3 Installing the Rock Grate, page 18 Tech Pubs bolts.” • Step 8, page 18 3.4 Installing Deck Brackets, page 19 Created introductory topic because of the introduction of ECN 58813 adapter plate MD #159734.
Page 7 Section Summary of Change Internal Use Only 3.6.1 Installing Conditioner – Lifting Revised the illustration to include the new conditioner ECN 57949 drive motor and hose assembly adapter plate. ECN 58813 Method, page 26 • Step 9, page 28 3.6.2 Installing Conditioner – Windrower Revised step to include more detailed part descriptions Tech Pubs Method, page 28...
Page 8 Section Summary of Change Internal Use Only • Step 7, page 35 3.7.2 Attaching Hydraulics – All Headers Tech Pubs • Added “D Series Shown, D1 Series Similar” to all Except 4.6 m (15 ft.), page 36 captions. • Added metric units to header size. •...
Page 9 Section Summary of Change Internal Use Only • WARNING: To avoid injury or death from unexpected start-up of machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason. 3.12.4 Running up the Conditioner, page Added safety steps: Tech Pubs •...
Page 10 Section Summary of Change Internal Use Only 4.4.1 Detaching Hay Conditioner – Revised or added steps and illustrations for positioning ECN 57949 Windrower Method, page 54 the lifting arms. The left lifting arm must now be removed and reinstalled due to changes in design associated with •...
Page 11 Section Summary of Change Internal Use Only anyone. Stones or other foreign objects can be ejected with force. 4.9.4 Adjusting Conditioner Roll Tension , Added safety step: Tech Pubs page 70 • Engage the header safety props. • Step 2, page 70 Adjusting Forming Shield Height, page 71 Changed the following statement from a DANGER to a Tech Pubs...
Page 12 Section Summary of Change Internal Use Only 5.1 Preparation for Servicing, page 75 Replaced the following CAUTION with the following Tech Pubs DANGER: • CAUTION: To avoid personal injury, before servicing hay conditioner or opening header drive covers: • DANGER: To avoid bodily injury or death from unexpected start-up or fall of a raised machine, always stop engine and remove key before leaving the operator’s seat, and always engage safety props...
Page 13 6.7 Hydraulic Motor, Mounts, and Revised topic title. Parts list and illustration only applies Tensioner – Motor MD #159648, page 106 to HC10 equipped with old conditioner drive motor MD# 159648. Added footnote: • If replacing the motor, upgrade the motor and associated components (sprocket, hydraulics) using kit MD #159717.
Page 14 6.9 Belt Drive and Shield – Motor MD ECN 57949 Revised topic title. Parts list and illustration only applies #159648, page 112 to HC10 equipped with old conditioner drive motor MD# 159648. 6.9 Belt Drive and Shield – Motor MD Tech Pubs...
Page 15 7.3.1 D1 Series Header – 4.6–9.1 m schematics and to show more header configurations (15–30 ft.), Timed Double Knife, Single compatible with the HC10 (motor MD #159661). Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger, page 147 •...
Page 16 7.4.1 D1 Series Header – 4.6–9.1 m schematics and to show more header configurations (15–30 ft.), Timed Double Knife, Single compatible with the HC10 (motor MD #159648). Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger, page 179 •...
Page 17 (Motor MD #159648), and Upper Cross Auger, page 203 • 7.4.8 D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648), page 207 Index Added all serviceable part numbers to the index. Tech Pubs...
Page 18: Serial Numbers
Serial Numbers Record the serial number of the hay conditioner in the space below. Hay Conditioner Serial Number: ____________ Serial number plate (A) is located on the rear cover of the conditioner frame as shown below. Figure 1: Serial Number Plate 215126 Revision A...
Page 19: Table Of Contents
TABLE OF CONTENTS Introduction ..............................i Summary of Changes........................... iii Serial Numbers............................xvi Chapter 1: Safety ............................1 1.1 Safety Alert Symbols ..........................1 1.2 Signal Words ............................2 1.3 General Safety ............................3 1.4 Maintenance Safety ..........................5 1.5 Hydraulic Safety .............................6 1.6 Safety Signs ............................7 1.6.1 Installing Safety Decals........................7 Chapter 2: Product Overview........................
Page 20 TABLE OF CONTENTS 3.12.4 Running up the Conditioner ......................49 3.12.5 Storing Manuals ......................... 50 Chapter 4: Operation..........................51 4.1 Owner/Operator Responsibilities ......................51 4.2 Operational Safety..........................52 4.2.1 Shutting down the Machine ......................52 4.3 Attaching Hay Conditioner to Header ....................... 53 4.4 Detaching Hay Conditioner from Header ....................
Page 21 7.2 Conversion Chart..........................146 7.3 Hydraulic Schematics – Headers with HC10 Motor MD #159661 ..............147 7.3.1 D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger................147 7.3.2 D1 Series Header –...
Page 22 7.3.3 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger................155 7.3.4 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661)......................159 7.3.5 D60/D65 Header –...
Page 23: Chapter 1: Safety
Chapter 1: Safety 1.1 Safety Alert Symbols This safety alert symbol indicates important safety messages in this manual and on safety signs on the machine. This symbol means: • ATTENTION! • BECOME ALERT! • YOUR SAFETY IS INVOLVED! Carefully read and follow the safety message accompanying this symbol.
Page 24: Signal Words
SAFETY 1.2 Signal Words Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. Two signal words, IMPORTANT and NOTE, identify non-safety related information. Signal words are selected using the following guidelines: DANGER Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Page 25: General Safety
SAFETY 1.3 General Safety CAUTION The following general farm safety precautions should be part of your operating procedure for all types of machinery. Protect yourself when assembling, operating, and servicing machinery, wear all protective clothing and personal safety devices that could be necessary for the job at hand. Do NOT take chances.
Page 26 SAFETY • Wear close-fitting clothing and cover long hair. NEVER wear dangling items such as scarves or bracelets. • Keep all shields in place. NEVER alter or remove safety equipment. Make sure driveline guards can rotate independently of shaft and can telescope freely. •...
Page 27: Maintenance Safety
SAFETY 1.4 Maintenance Safety To ensure your safety while maintaining machine: • Review the operator’s manual and all safety items before operation and/or maintenance of the machine. • Place all controls in Neutral, stop the engine, set the park brake, remove the ignition key, and wait for all moving parts to stop before servicing, adjusting, and/or repairing.
Page 28: Hydraulic Safety
SAFETY 1.5 Hydraulic Safety • Always place all hydraulic controls in Neutral before leaving the operator’s seat. • Make sure that all components in the hydraulic system are kept clean and in good condition. • Replace any worn, cut, abraded, flattened, or crimped hoses and steel lines.
Page 29: Safety Signs
• If the original part on which a safety sign was installed is replaced, be sure the repair part displays the current safety sign. • Replacement safety signs are available from your MacDon Dealer Parts Department. Figure 1.14: Operator’s Manual Decal 1.6.1 Installing Safety Decals...
Page 31: Chapter 2: Product Overview
Combined gross vehicle weight D Series Header MacDon D50, D60, and D65 rigid draper headers D1 SP Series Header MacDon D115, D120, D125, D130, D135, and D140 rigid draper headers for windrowers Double knife Double-knife drive FFFT Flats from finger tight...
Page 32 PRODUCT OVERVIEW Term Definition Revolutions per minute Society of Automotive Engineers A headed and externally threaded fastener that threads into preformed threads or forms Screw its own thread into a mating part A joint made with use of a fastener where joining materials are compressible or Soft joint experience relaxation over a period of time Tension...
Page 33: Specifications
To avoid excessive vibration and poor performance, the HC10 Hay Conditioner should NOT be attached to single-knife drive headers. The HC10 Hay Conditioner is NOT intended for use with the M205 Self-Propelled Windrower, and is for use with the M100 and M105 Self-Propelled Windrowers ONLY in markets outside of North America.
Page 34: Component Identification
PRODUCT OVERVIEW 2.3 Component Identification Figure 2.1: Back View of Hay Conditioner Installed in Header A - Hydraulics to Header B - Lift Arms C - Roll Timing Tool D - Stand E - Timing Gears F - L-Pins G - Hydraulic Motor Figure 2.2: Back View of Hay Conditioner Installed in Header A - Spacer B - Mounting Bracket...
Page 35 PRODUCT OVERVIEW Figure 2.3: Front View of Hay Conditioner Installed in Header A - Mounting Bracket B - Roll Gap Adjusters C - Feed Deck Motor D - Mounting Bracket E - Rock Grate F - Feed Deck G - Draper Tension Adjusters (2) Figure 2.4: Swath Forming Shield A - Side Deflector Adjusters B - Side Deflectors...
Page 37: Chapter 3: Unloading And Assembly
Chapter 3: Unloading and Assembly To unload and assemble an HC10 Hay Conditioner, follow each of the procedures in this chapter in order. 3.1 Unloading the Hay Conditioner CAUTION To avoid injury to bystanders from being struck by machinery, do NOT allow people to stand in unloading area.
Page 38 UNLOADING AND ASSEMBLY To unload the hay conditioner, follow these steps: 1. Remove hauler's tie down straps and chains. 2. Use forklift to lift the first of three pallets of hay conditioner components off of the trailer deck. 3. Back up until the forks and pallet clear the trailer and slowly lower to 150 mm (6 in.) from ground.
Page 39: Preparing The Header
UNLOADING AND ASSEMBLY 3.2 Preparing the Header To prepare the draper header for installation of the hay conditioner, follow these steps: 1. Adjust header stand (A) to mid-position. Figure 3.4: Header Stand 2. Trim the plastic deflector along creased line (A) on back of deflector for proper fit up to conditioner.
Page 40: Installing The Rock Grate
UNLOADING AND ASSEMBLY 3.3 Installing the Rock Grate To install the rock grate, follow these steps: 1. Unpack the feed deck / rock grate bundle MD #B4799. 2. Position rock grate (A) into the header opening. 3. Lift rock grate (A) and position rear tabs (C) so they slide over the header leg flanges.
Page 41: Installing Deck Brackets
UNLOADING AND ASSEMBLY 3.4 Installing Deck Brackets Proceed to the section applicable to the type of header: • D115, D120, and D125: Refer to 3.4.1 Installing Deck Brackets – D115, D120, and D125, page • D60, D65, and D130: Refer to 3.4.2 Installing Deck Brackets –...
Page 42 UNLOADING AND ASSEMBLY 5. Retrieve the following parts from the loose parts package shipped with MD #B4799: • Left bracket • One spacer Install left upper bracket (A) and spacer (B) onto the inboard side of left center leg as shown in the illustration at right.
Page 43 UNLOADING AND ASSEMBLY 7. Retrieve the following parts from MD #B4798: • Hydraulic completion assembly Retrieve the following parts from the finishing package shipped with MD #B4798: • Adapter plate Retrieve the following parts from the hardware bag shipped with MD #B4798: •...
Page 44: Installing Deck Brackets - D60, D65, And D130
UNLOADING AND ASSEMBLY 3.4.2 Installing Deck Brackets – D60, D65, and D130 To install the deck brackets onto the header, follow these steps: 1. Retrieve the following parts from the loose parts package shipped with MD #B4799: • Left bracket •...
Page 45 UNLOADING AND ASSEMBLY 6. Remove hose guide (A) located near the left center leg. NOTE: For 6.1 m (20 ft.) and larger headers, remove this support from its mounting position on sheet metal hose cover. Figure 3.17: Hose Guide – D60/D65 4.6 m (15 ft.) Header Shown 7.
Page 46: Installing The Feed Deck
UNLOADING AND ASSEMBLY 3.5 Installing the Feed Deck To install the feed deck, follow these steps: 1. Retrieve feed deck assembly (A) from MD #B4799. Slide feed deck (A) under the header opening from the rear. The deck drive motor faces aft. Figure 3.19: Feed Deck 2.
Page 47 UNLOADING AND ASSEMBLY 5. Install one 1/2 in. flange nut (A)and one 1/2 x 1 1/4 in. carriage bolt at the rear right mounting bracket. Figure 3.22: Feed Deck – Right Side 6. Attach hose bracket (A) to the mounting bracket with two 3/8 x 1.0 in.
Page 48: Installing The Conditioner
UNLOADING AND ASSEMBLY 3.6 Installing the Conditioner There are two methods for installing the conditioner. Refer to the following sections for instructions: • The lifting method, refer to 3.6.1 Installing Conditioner – Lifting Method, page 26 • The windrower method, refer to 3.6.2 Installing Conditioner –...
Page 49 UNLOADING AND ASSEMBLY 5. Carefully lower the conditioner between the windrower lift legs until lugs (A) on the conditioner are seated in the U- shaped brackets (B) on header. 6. Ensure the conditioner is seated properly in the brackets, and then remove the chains. Figure 3.25: Conditioner Lug 7.
Page 50: Installing Conditioner - Windrower Method
UNLOADING AND ASSEMBLY 9. Connect the five HC10 hydraulic hoses to the header at the following locations: • Hose (A) with small male quick-disconnect from motor to header • Hose (B) with large female quick-disconnect from motor to to header •...
Page 51 UNLOADING AND ASSEMBLY 2. Attach chain (A) to lifting brackets (B) on the conditioner and secure the chain to the lifting device. 3. Lift the conditioner off the shipping pallet and set on the ground in the upright position. Figure 3.30: Conditioner and Lifting Brackets 4.
Page 52 Figure 3.33: Conditioner – Left Side 14. Position the windrower arms in the lift arm pockets of the HC10. 15. Shut down the engine, and remove the key from the ignition. 16. Engage the header safety props.
Page 53 21. Ensure the conditioner is seated properly in the brackets before you disconnect from the windrower. 22. Disconnect the windrower from the HC10. 23. Shut down the engine, and remove the key from the ignition. Figure 3.36: Conditioner Lug 24.
Page 54 33. Install one 5/8 in. flange nut (A) and one 5/8 in. x 1 1/2 in. carriage bolt in the lower left attachment location. Figure 3.40: Conditioner – Left Side 34. Connect the five HC10 hydraulic hoses to the header at the following locations: • Hose (A) with small male quick-disconnect from motor to header •...
Page 55: Attaching Hydraulics
UNLOADING AND ASSEMBLY 3.7 Attaching Hydraulics The procedure for attaching hydraulics is different for 4.6 m (15 ft.) draper headers. • If attaching a 4.6 m (15 ft.) header, refer to 3.7.1 Attaching Hydraulics – 4.6 m (15 ft.) Headers, page •...
Page 56 UNLOADING AND ASSEMBLY 4. Remove knife drive coupler (A), draper drive coupler (B), case drain coupler (C), and its extension tube (D). Figure 3.44: Hydraulic Couplers – D Series Shown, D1 Series Similar 5. Retrieve all parts from the hydraulics bag shipped with bundle MD #B4798: •...
Page 57 UNLOADING AND ASSEMBLY 7. Install tee fitting (A) and female union (B) onto the motor case drain. 8. Reinstall case drain coupler (C). 9. Route conditioner case drain hose (D) (45° bent tube) behind the motor and connect to tee fitting (A). Figure 3.46: Case Drain Hydraulics –...
Page 58: Attaching Hydraulics - All Headers Except 4.6 M (15 Ft.)
UNLOADING AND ASSEMBLY 3.7.2 Attaching Hydraulics – All Headers Except 4.6 m (15 ft.) To attach hydraulics to all headers except 4.6 m (15 ft.), follow these steps: 1. Remove hose cover (A) from left coupler mount. 2. Disconnect side draper return hose (C) at the main return tee (refer to item [E] in the figure below).
Page 59 UNLOADING AND ASSEMBLY 6. Install check valve tee (A) on main return tee (E). NOTE: Arrow on check valve tee fitting should face up. 7. Connect feed draper return hose (C) with the blue tie to check valve tee (A). 8.
Page 60: Assembling The Forming Shield
UNLOADING AND ASSEMBLY 3.8 Assembling the Forming Shield To assemble forming shield, follow these steps: 1. Retrieve the following parts from MD #B4800: • Forming shield with baffle, struts, and hardware attached Retrieve the following parts from the deflector package shipped with MD #B4798: •...
Page 61 UNLOADING AND ASSEMBLY 4. Position fins approximately as shown in illustration at right, and tighten hardware. Figure 3.55: Deflector Fins 5. Remove hardware (A) from side deflectors (B). Figure 3.56: Side Deflector 6. Position deflector (A) on cover as shown in illustration at right, and install with hex bolt (B) and flange nut removed in previous step.
Page 62 UNLOADING AND ASSEMBLY 8. Install bolt, washers, and handle nut (A) as shown in illustration at right. Rubber washer (B) must be positioned between metal washers (C). 9. Tighten handle nut (A) against cover to lock deflector in desired position. 10.
Page 63: Installing The Forming Shield
UNLOADING AND ASSEMBLY 3.9 Installing the Forming Shield To install the forming shield, follow these steps: 1. Position the forward end of forming shield (A) onto two pins (B) located on the rear cover of the conditioner. Figure 3.60: Forming Shield 2.
Page 64 UNLOADING AND ASSEMBLY 7. Retrieve the following parts from the finishing package shipped with MD #B4798: • Shield transport support assembly with hardware attached Install shield transport support (A) on windrower frame with two 3/8 x 1.0 in. carriage bolts and nuts (B) (supplied attached to the support).
Page 65: Attaching To A Windrower
UNLOADING AND ASSEMBLY 3.10 Attaching to a Windrower To attach a header equipped with an HC10 to a windrower, follow these steps: 1. Refer to the windrower unloading and assembly instructions or operator’s manual for instructions on attaching the header to an M Series Self-Propelled Windrower.
Page 66: Lubricating The Conditioner
UNLOADING AND ASSEMBLY 3.11 Lubricating the Conditioner 3.11.1 Greasing Procedure CAUTION To avoid personal injury, before servicing the header or opening drive covers, follow procedures in 5.1 Preparation for Servicing, page 1. To avoid injecting dirt and grit, wipe grease fitting with a clean cloth before greasing. For locations of grease fittings, refer to 3.11.2 Lubrication Points, page 2.
Page 67: Lubrication Points
UNLOADING AND ASSEMBLY 3.11.2 Lubrication Points Figure 3.65: Lubrication Points A - Drive Roller Bearing Lubrication Point B - Idler Roller Bearing Lubrication Point C - Idler Roller Bearing Lubrication Point 215126 Revision A...
Page 68 UNLOADING AND ASSEMBLY Figure 3.66: Lubrication Points A - Roll Shaft Bearing Lubrication Points (Four Places) 215126 Revision A...
Page 69: Performing Predelivery Checks
UNLOADING AND ASSEMBLY 3.12 Performing Predelivery Checks Perform the final checks and adjustments as listed on the Predelivery Checklist (yellow sheet before the back cover – refer Predelivery Checklist, page 217) along with the header final checks and adjustments to ensure the machine is field-ready. Refer to the following pages for detailed instructions as indicated on the checklist.
Page 70: Checking Roll Gap
UNLOADING AND ASSEMBLY 3.12.2 Checking Roll Gap 1. Confirm the roll gap is set to the factory setting using either method below: • Refer to Figure 3.69, page 48: Confirm the roll gap (B) is 20 mm (3/4 in.). • Refer to Figure 3.70, page 48 Confirm the roll gap is at the 1.5 line (A).
Page 71: Running Up The Conditioner
UNLOADING AND ASSEMBLY 2. From the rear of the conditioner, position the tool at center of rolls (A) as shown in illustration at right, and manually turn rolls to limits of tool (B). Rolls will engage the tool if timing is correct. 3.
Page 72: Storing Manuals
UNLOADING AND ASSEMBLY 3.12.5 Storing Manuals Place this manual in storage case (A) in the windrower. The Predelivery Checklist (yellow sheet attached to this instruction— refer to Predelivery Checklist, page 217) should be retained by either the Dealer or the Operator. Figure 3.73: Manual Storage Case 215126 Revision A...
Page 73: Chapter 4: Operation
Chapter 4: Operation 4.1 Owner/Operator Responsibilities CAUTION • It is your responsibility to read and understand this manual completely before operating the header. Contact your Dealer if an instruction is not clear to you. • Follow all safety messages in the manual and on safety decals applied to the machine. •...
Page 74: Operational Safety
OPERATION 4.2 Operational Safety CAUTION Follow these safety precautions: • Follow all safety and operational instructions given in your windrower and header operator's manuals. If you do not have a windrower and/or header manual, get one from your Dealer and read it thoroughly. •...
Page 75: Attaching Hay Conditioner To Header
OPERATION 4.3 Attaching Hay Conditioner to Header Refer to the following sections in order for instructions on installing the HC10 Hay Conditioner and forming shield on your D Series or D1 Series draper header. • 3.3 Installing the Rock Grate, page 18 •...
Page 76: Detaching Hay Conditioner From Header
OPERATION 4.4 Detaching Hay Conditioner from Header There are two methods for detaching the hay conditioner from the header. Refer to the following sections for instructions: • The windrower method – refer to 4.4.1 Detaching Hay Conditioner – Windrower Method, page 54 •...
Page 77 5. Remove two lynch pins (A) securing the forming shield to the conditioner pins and the remove shield. 1005041 Figure 4.4: Forming Shield 6. Disconnect the five HC10 hydraulic hoses from the header at the following locations: • Case drain hose (A) • Conditioner motor pressure hose (B) •...
Page 78 OPERATION 8. Remove nut (A) and the carriage bolt that attach the conditioner to the lower left of the header. Figure 4.7: Conditioner – Left Side 9. Remove bolt and nut (A) attaching lift arm (B) to bracket (C). 10. Loosen nut (D) enough to rotate bracket (C). 11.
Page 79 OPERATION 17. Position the windrower arms in lift arm pockets (A) and insert the L-pins for safety. 1005140 Figure 4.10: Lift Arm Pockets 18. Carefully raise the windrower lift legs until lugs (A) on conditioner clear U-shaped brackets (B) on header. 19.
Page 80: Detaching Hay Conditioner - Lifting Method
OPERATION 22. Remove L-pins (A) from lift arms and back the windrower away from the conditioner. 23. Replace the L-pins in the conditioner lift arms. Figure 4.13: L-Pins 4.4.2 Detaching Hay Conditioner – Lifting Method To detach the hay conditioner from the header using the lifting method, follow these steps: WARNING To avoid injury or death from unexpected start-up of machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
Page 81 5. Remove two lynch pins (A) securing the forming shield to the header pins and remove the forming shield. 1005041 Figure 4.16: Forming Shield 6. Disconnect the five HC10 hydraulic hoses from the header at the following locations: • Case drain hose (A) • Conditioner motor pressure hose (B) •...
Page 82 OPERATION 7. Remove nut (A) and the carriage bolt that attach the conditioner to the lower right of the header. Figure 4.18: Conditioner – Right Side 8. Remove nut (A) and the carriage bolt that attach the conditioner to the lower left of the header. Figure 4.19: Conditioner –...
Page 83 OPERATION 10. Carefully raise the lifting device until lugs (A) on the conditioner clear U-shaped brackets (B) on the header. 11. Slowly back the windrower away from the header. Figure 4.21: Conditioner Lug 12. Retrieve support (A) from the toolbox and install in the slot at the bottom of the conditioner base.
Page 84: Detaching Feed Deck And Rock Grate
OPERATION 4.5 Detaching Feed Deck and Rock Grate To detach the feed deck and rock grate from the hay conditioner, follow these steps: 1. Remove two carriage bolts (A) that attach the hose brace to the header, and lay the hoses on the deck. Figure 4.23: Hose Brace 2.
Page 85 OPERATION 4. Slide deck (A) back slightly until the deck mounts clear the header brackets. Lower aft of deck to ground. 5. Continue sliding the deck back until the deck drops free of the rock grate. Move the deck to storage. Figure 4.26: Feed Deck 6.
Page 86 OPERATION 8. If necessary, remove conditioner attachment brackets (A) and spacers (B) from the header legs and store with the feed deck. Figure 4.29: Conditioner Attachment Brackets 215126 Revision A...
Page 87: Break-In Period
OPERATION 4.6 Break-in Period When operating the hay conditioner for the first time, operate the conditioner slowly for 5 minutes, watching and listening FROM THE OPERATOR'S SEAT for binding or interfering parts. WARNING To avoid injury or death from unexpected start-up of machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
Page 88: Preseason Check
OPERATION 4.7 Preseason Check CAUTION • Review the operator’s manual to refresh your memory on safety and operating recommendations. • Review all safety signs and other decals on the header and note hazard areas. • Be sure all shields and guards are properly installed and secured. Never alter or remove safety equipment. •...
Page 89: Daily Startup Check
OPERATION 4.8 Daily Startup Check CAUTION • Clear the area of other persons, pets, etc. Keep children away from machinery. Walk around the machine to be sure no one is under, on, or close to it. • Wear close-fitting clothing and protective shoes with slip- resistant soles.
Page 90: Conditioner Operation
OPERATION 4.9 Conditioner Operation WARNING Keep hands and feet away from discharge opening. Keep everyone at least 100 meters (330 ft.) away from your operation. Never direct the discharge toward anyone. Stones or other foreign objects can be ejected with force. WARNING To avoid bodily injury or death from unexpected start-up of machine, stop engine and remove key before adjusting rolls.
Page 91: Checking And Adjusting Roll Timing
OPERATION 4.9.3 Checking and Adjusting Roll Timing For proper conditioning, the rolls must be properly timed and aligned; each steel bar on one roll must be centered between two bars on the other roll as shown in illustration at right. The factory setting should be suitable for most crop conditions.
Page 92: Adjusting Conditioner Roll Tension
OPERATION 4.9.4 Adjusting Conditioner Roll Tension The conditioner roll tension is maintained by two tension springs providing adequate pressure for correct conditioning of the crop. These springs also allow the rolls to open to allow passage of small solid objects without damage to the rolls. DANGER To avoid bodily injury or death from unexpected start-up or fall of a raised machine, always stop engine and remove key before leaving the operator’s seat, and always engage safety props before going under the machine for any reason.
Page 93: Adjusting Forming Shield Height
OPERATION Adjusting Forming Shield Height The height of the forming shield affects the shape and consistency of the windrow. A heavy crop will require the forming shield to be set near the highest position and a lighter crop needs the forming shield to be lower. Adjust the forming shield height as follows: WARNING To avoid injury or death from unexpected start-up of machine, always stop the engine and remove the key from the...
Page 94: Adjusting Rear Deflector (Fluffer Shield)
OPERATION Adjusting Rear Deflector (Fluffer Shield) The rear deflector slows the crop exiting the conditioner rolls, directs the flow downward, and fluffs the material. To adjust the rear deflector, follow these steps: WARNING To avoid injury or death from unexpected start-up of machine, always stop the engine and remove the key from the ignition before leaving the operator’s seat for any reason.
Page 95: Unplugging The Conditioner
OPERATION 4.9.6 Unplugging the Conditioner To unplug the conditioner, reverse the header drive. Refer to the windrower operator’s manual for procedures on reversing the header drive. 215126 Revision A...
Page 96: Storing The Hay Conditioner
OPERATION 4.10 Storing the Hay Conditioner At the end of each operating season, perform the following maintenance items: CAUTION Never use gasoline, naphtha, or any volatile material for cleaning purposes. These materials may be toxic and/or flammable. • Clean the conditioner thoroughly. •...
Page 97: Chapter 5: Maintenance
Chapter 5: Maintenance 5.1 Preparation for Servicing The following instructions are provided to help you maintain your HC10 Hay Conditioner. Contact your MacDon Dealer for detailed maintenance and service information. DANGER To avoid bodily injury or death from unexpected start-up or fall of a raised machine, always stop engine and remove key before leaving the operator’s seat, and always engage safety props before going under the machine for any reason.
Page 98: Recommended Safety Procedures
MAINTENANCE 5.2 Recommended Safety Procedures Always follow these recommended safety procedures: • Park on a level surface when possible. Block the wheels securely if the windrower is parked on an incline. • Follow all recommendations in your header and windrower operator’s manuals. •...
Page 99: Removing And Installing Driveshields
MAINTENANCE 5.3 Removing and Installing Driveshields CAUTION • Keep all shields in place. Never alter or remove safety equipment. • Do NOT operate machine with shield removed. 1. To remove the driveshield, undo wing nut (B) and remove washer. Pull shield (A) off the conditioner. 2.
Page 100: Lubrication
MAINTENANCE 5.4 Lubrication 5.4.1 Lubricants Use clean lubricants to keep your machine operating at top efficiency. Use clean containers to handle all lubricants. Store in an area protected from dust, moisture, and other contaminants. Lubricant Spec. Description Grease SAE Multi-Purpose High temperature, extreme pressure (EP) As required unless otherwise 0–1% Max Molybdenum Disulphide (NLGI...
Page 101: Hydraulics
Figure 5.4: Safety Equipment 5.5.2 Hydraulic Schematics For detailed hydraulic schematics, refer to the following: • If the HC10 is equipped with new conditioner driver motor MD #159661: Refer to 7.3 Hydraulic Schematics – Headers with HC10 Motor MD #159661, page 147.
Page 102: Feed Draper
MAINTENANCE 5.6 Feed Draper 5.6.1 Adjusting Feed Draper Tension Feed draper tension should be just enough to prevent slipping and keep the draper from sagging below the cutterbar. Set draper tension as follows: DANGER To avoid bodily injury or death from unexpected start-up or fall of raised machine, always stop engine, remove key, and engage safety props before going under header for any reason.
Page 103: Drive Belt
MAINTENANCE 5.7 Drive Belt 5.7.1 Adjusting Drive Belt Tension DANGER To avoid bodily injury or death from unexpected start-up or fall of a raised machine, always stop engine and remove key before leaving the operator’s seat, and always engage safety props before going under the machine for any reason. 1.
Page 104: Adjusting Drive Belt Pulley Alignment
MAINTENANCE 5. Loosen three motor mount nuts (A). 6. Turn tensioning nut (B) clockwise to tighten belt and counterclockwise to loosen. 7. Tighten three motor mount nuts (A). 8. Recheck belt (C) tension. NOTE: D D D If drive pulley is loose, was removed, or was replaced for any reason, tighten three bolts (D).
Page 105 MAINTENANCE 3. Remove wing nut (A) and washer and remove drive cover (B). Figure 5.11: Drive Belt Cover 4. Loosen nut (A). 5. Adjust nuts (B) to align the drive pulley horizontally. 6. Adjust nuts (C) to align the drive pulley vertically. NOTE: If the drive pulley is loose, was removed, or replaced for any reason, tighten three bolts (D).
Page 106: Checking And Adjusting Drive Belt Tracking
MAINTENANCE 5.7.3 Checking and Adjusting Drive Belt Tracking Proper tracking of the belt ensures there is no rubbing of the belt on either pulley. DANGER To avoid bodily injury or death from unexpected start-up or fall of a raised machine, always stop engine and remove key before leaving the operator’s seat, and always engage safety props before going under the machine for any reason.
Page 107: Removing Drive Belt
MAINTENANCE 5. Place a straight edge (A) across the face of the driving and driven pulleys. Check that the pulleys are aligned. Figure 5.16: Drive Belt and Pulleys – Conditioner Drive Motor 6. Adjust the driving pulley by loosening nut (A). 7.
Page 108: Installing Drive Belt
MAINTENANCE 1. Shut down the engine, and remove the key from the ignition. 2. Engage the header safety props. 3. On the left side of the conditioner, remove wing nut and washer (A), and then remove drive cover (B). Figure 5.19: Drive Belt Cover 5.
Page 109 MAINTENANCE 3. Install belt (A) onto pulleys. NOTE: When installing new belt, never pry belt over pulley. Be sure adjusting device is fully loosened, then tension belt. Figure 5.21: Drive Pulley – Conditioner Drive Motor 4. Loosen three motor mount nuts (A). 5.
Page 110: Maintenance Schedule
MAINTENANCE 5.8 Maintenance Schedule The following maintenance schedule is a listing of periodic maintenance procedures, organized by service intervals. Regular maintenance is the best insurance against early wear and untimely breakdowns. Following this schedule will increase machine life. For detailed instructions, refer to the specific headings in this manual. Use the lubricant specified in 5.4.1 Lubricants, page Service Intervals: The recommended service intervals are in hours of operation.
Page 111: Troubleshooting
MAINTENANCE 5.9 Troubleshooting Section Problem Solution Symptom: Hay conditioner rolls will not turn There is an obstruction or wad in the Turn mechanism in reverse and 4.9.6 Unplugging the Conditioner, page conditioner rolls remove wad 5.7.4 Removing Drive Belt, page 85 Drive belt is broken Replace drive belt 5.7.5 Installing Drive Belt, page 86...
Page 112 MAINTENANCE Problem Solution Section Symptom: Side draper is backfeeding Overlap of side drapers and feed deck Adjust overlap 3.5 Installing the Feed Deck, page 24 is inadequate 215126 Revision A...
Page 113: Chapter 6: Repair Parts
Chapter 6: Repair Parts This chapter lists all the replacement parts that can be ordered for a MacDon HC10 Hay Conditioner. Bold text is used to indicate updates made at the current revision level. With each new revision of the manual, previous revisions are returned to regular text.
Page 114 REPAIR PARTS I.D. – inside diameter SK – single knife IP – internal plus (torx plus) SKT HD – socket head KP – knife pressure SMTH – smooth KR – knife return SMV – slow moving vehicle LG – long SOCK –...
Page 115: Serial Number Breaks
REPAIR PARTS 6.2 Serial Number Breaks The side of the serial number on which the dash (–) appears determines whether the part is used "up to" or "after" the serial number given. Example: • –162249 Used on machines up to and including serial number 166249 •...
Page 116: Lower Roll And Frame Assembly
6.3 Lower Roll and Frame Assembly 215126 Revision A...
Page 117 REPAIR PARTS Part Number Description Serial Number SUPPORT – LH 159117 FRAME – RH LOWER WELDT 159118 30576 FLANGE 50182 FLANGE BEARING – SPH OD C/W COLLAR 1.5 IN BORE 30031 101173 DISC WELDT FITTING – LUBE 90° ADAPTER 50187 ROLL –...
Page 118: Upper Roll Assembly
6.4 Upper Roll Assembly 215126 Revision A...
Page 119 REPAIR PARTS Part Number Description Serial Number CHANNEL – CROSS WELDT 130470 SUPPORT – RH WELDT 130793 50182 FLANGE 30576 FLANGE BEARING – SPH OD C/W COLLAR 1.5 IN. BORE 30031 101173 DISC WELDT SUPPORT – LH WELDT 130472 FITTING – LUBRICATION 21301 ROLL –...
Page 120: Cover And Supports
6.5 Cover and Supports 215126 Revision A...
Page 121 REPAIR PARTS Part Number Description Serial Number SUPPORT WELDT – LH 159231 SUPPORT WELDT – RH 159582 COVER – TOP REAR WELDT 159200 TUBE – CROSS WELDT 130496 LATCH – WELDT, LH 159003 159001 LATCH SPRING – TORSION 159020 SPACER – 3/4 IN. O.D. X .120 WALL X 12 LONG 159005 LATCH –...
Page 122 REPAIR PARTS 215126 Revision A...
Page 123 REPAIR PARTS Part Number Description Serial Number NUT – FLG LK SMTH FACE DT .500-13 UNC GR 5 50186 BOLT – RHSN 1/2 NC X 1.25 GR 5 ZP 21471 BOLT – HEX HD 5/8 NC X 1.25 LG GR5 ZP 21585 BOLT –...
Page 124: Hydraulic Motor, Mounts, And Tensioner - Motor Md #159661
6.6 Hydraulic Motor, Mounts, and Tensioner – Motor MD #159661 215126 Revision A...
Page 125 REPAIR PARTS Part Number Description Serial Number SUPPORT – HYD MOTOR 130757 BOLT WELDT – EYE 159452 BOLT WELDT – EYE 130765 COUPLER – MALE HYD. 3/8 IN. FLAT FACE BULKHEAD 135237 COUPLING – FEMALE HYD. 3/8 FLAT FACE BULKHEAD 135213 COUPLER –...
Page 126 REPAIR PARTS 215126 Revision A...
Page 127 REPAIR PARTS Part Number Description Serial Number NUT – FLG DT SM FACE 3/8-16UNC – GR5 – AA1J 30228 BOLT – HEX FLG SER HD 3/8-16X1.0 GR 5 – AA1J 21975 SCR – HEX SOC CSK HD 1/2X2 320077 BOLT – RHSN 1/2 NC X 2.0 LG GR 5 ZP 21474 SCREW –...
Page 128: Hydraulic Motor, Mounts, And Tensioner - Motor Md #159648
6.7 Hydraulic Motor, Mounts, and Tensioner – Motor MD #159648 215126 Revision A...
Page 129 REPAIR PARTS Part Number Description Serial Number BOLT WELDT – EYE 159452 BOLT WELDT – EYE 130765 SUPPORT – HYD MOTOR 130757 SUPPORT – CASSAPA MOTOR 133965 MOTOR – HYD FLOW DIVIDER 159648 159631 SEAL KIT (FOR MOTOR) MOTOR – HYD, GEAR (CAST IRON BODY) 159645 MOTOR –...
Page 130 REPAIR PARTS 215126 Revision A...
Page 131 REPAIR PARTS Part Number Description Serial Number NUT – 5/8-17 UNF-2B ANSI B.8.2.2 159681 WASHER – B16 DIN 128 DACROMET 159682 SUPPORT – SHAFT K 30-6-G6 159683 RING – 30 UNI 7435-DIN 472 159684 RING – 30 UNI 7435-DIN 471 159685 BALL –...
Page 132: Belt Drive And Shield - Motor Md #159661
6.8 Belt Drive and Shield – Motor MD #159661 215126 Revision A...
Page 133 REPAIR PARTS Part Number Description Serial Number BUSHING – SPLIT TAPER QD-E-1.375 BORE 130880 17194 SPROCKET – P52 14M 40 159215 HUB – SPLINED 159617 SPROCKET – TIMING 159658 BELT – HTD 1610-14M-40 130706 SHIELD – HT DRIVE 159168 6.6 Hydraulic Motor, Mounts, and Tensioner – Motor Refer to Section MD #159661, page 102.
Page 134: Belt Drive And Shield - Motor Md #159648
6.9 Belt Drive and Shield – Motor MD #159648 215126 Revision A...
Page 135 REPAIR PARTS Part Number Description Serial Number BUSHING – SPLIT TAPER QD-E-1.375 BORE 130880 17194 SPROCKET – P52 14M 40 159215 SPROCKET – P32-14M-40 159430 BELT – HTD 1610-14M-40 130706 SHIELD – HT DRIVE 159168 6.6 Hydraulic Motor, Mounts, and Tensioner – Motor Refer to Section MD #159661, page 102.
Page 136: Hydraulic Completion Package - Motor Md #159661
6.10 Hydraulic Completion Package – Motor MD #159661 20 6 36 37 215126 Revision A...
Page 137 REPAIR PARTS Part Number Description Serial Number FITTING – HYD TEE 108268 VALVE – CHECK 159038 HOLDER – HOSES 159158 HOSE – HYDRAULIC, 1/2 IN. I.D. 159032 HOSE – HYDRAULIC, 3/4 IN. I.D. 159030 HOSE – HYDRAULIC, 3/4 IN. I.D. 120574 HOSE –...
Page 138 REPAIR PARTS 20 6 36 37 215126 Revision A...
Page 139 REPAIR PARTS Part Number Description Serial Number FITTING – FEMALE UNION HYD 135540 FITTING – 3/4 IN. HYD BULKHEAD 37 DEG. FLAIR UNION FITTING – 1/2 IN. UNION HYDRAULIC Refer to Section 6.15 Feed Deck and Pan, page 128. 6.6 Hydraulic Motor, Mounts, and Tensioner – Motor Refer to Section MD #159661, page 102.
Page 140: Hydraulic Completion Package - Motor Md #159648
6.11 Hydraulic Completion Package – Motor MD #159648 215126 Revision A...
Page 141 REPAIR PARTS Part Number Description Serial Number FITTING – HYD TEE 108268 VALVE – CHECK 159038 HOLDER – HOSES 159158 HOSE – HYDRAULIC, 1/2 IN. I.D. 159032 HOSE – HYDRAULIC, 3/4 IN. I.D. 159030 HOSE – HYDRAULIC, 3/4 IN. I.D. 120574 HOSE –...
Page 142 REPAIR PARTS 215126 Revision A...
Page 143 REPAIR PARTS Part Number Description Serial Number CAP – 3/4 IN. TUBE (for shipping only) 30999 CAP – 1/2 IN. TUBE (for shipping only) 108233 PLUG – 1/2 IN TUBE (for shipping only) 135374 PLUG – 3/4 IN. TUBE (for shipping only) 103576 PLUG –...
Page 144: Gears And Roll Coupling Assembly - New (With Washer Md #30441)
6.12 Gears and Roll Coupling Assembly – New (With Washer MD #30441) 215126 Revision A...
Page 145 REPAIR PARTS Part Number Description Serial Number HUB – MACHINING 159550 GEAR – 40T 130680 129932 DISK GEAR – 49T 130677 BEARING – BALL CYL 159474 RING – INT RETAINING 38854 SHAFT – IDLER 130687 130685 PLATE, SIDE HEAT TREATMENT 130689 SPACER 130694...
Page 146: Gears And Roll Coupling Assembly - Old (With Washer Md #130688)
6.13 Gears and Roll Coupling Assembly – Old (With Washer MD #130688) 215126 Revision A...
Page 147 REPAIR PARTS Part Number Description Serial Number HUB – MACHINING 159550 GEAR – 40T 130680 129932 DISK GEAR – 49T 130677 BEARING – BALL CYL 159474 RING – INT RETAINING 38854 SHAFT – IDLER 130687 130685 PLATE, SIDE HEAT TREATMENT 130689 SPACER 130694...
Page 148: Forming Shields
6.14 Forming Shields 215126 Revision A...
Page 149 REPAIR PARTS Part Number Description Serial Number 159204 COVER WELDT SUPPORT – STRUT, LH 159206 SUPPORT – STRUT, RH 159207 BOLT – SHOULDER .375-16 UNC 135001 WASHER – FLAT 42592 WASHER – RUBBER 42045 149317 HANDLE STRAP – RUBBER 159294 WASHER –...
Page 150: Feed Deck And Pan
6.15 Feed Deck and Pan 215126 Revision A...
Page 151 REPAIR PARTS Part Number Description Serial Number PAN – FINGER FEED WELDT 159432 FRAME, FEED DECK – WELDT 159399 ROLLER – DRIVE 4 IN., WELDT 159704 49306 FLANGE BEARING – SPH O.D. EXT INNER RACE 1-3/16 BORE 21859 30661 FLANGE MOTOR –...
Page 152 REPAIR PARTS 215126 Revision A...
Page 153 REPAIR PARTS Part Number Description Serial Number BOLT – HH 5/8 NC X 7.5 LG TFL GR 5 ZP 135906 DRAPER – 1850 WIDE X 2107 LONG 159393 STRAP – DRAPER CONNECTOR 130283 BOLT – RHSN 1/2 NC X 1.25 GR 5 ZP 21471 NUT –...
Page 154: Mounting Brackets
6.16 Mounting Brackets 215126 Revision A...
Page 155 Refer to Section 6.3 Lower Roll and Frame Assembly, page PLATE – ADAPTER 159734 • HC10 equipped with conditioner drive motor MD #159661: refer 6.10 Hydraulic Completion Package – Motor to Section MD #159661, page 114 • HC10 equipped with conditioner drive motor MD #159648: refer 6.11 Hydraulic Completion Package –...
Page 157: Chapter 7: Reference
Chapter 7: Reference 7.1 Torque Specifications The following tables provide correct torque values for various bolts, cap screws, and hydraulic fittings. • Tighten all bolts to torque values specified in charts (unless otherwise noted throughout this manual). • Replace hardware with same strength and grade of bolt. •...
Page 158 REFERENCE Table 7.2 SAE Grade 5 Bolt and Grade F Distorted Thread Nut Torque (Nm) Torque (lbf·ft) (*lbf·in) Nominal Size (A) Max. Max. Min. Min. 1/4-20 16.7 18.5 5/16-18 *149 *164 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 Figure 7.2: Bolt Grades 3/4-10 A - Nominal Size B - SAE-8...
Page 159: Metric Bolt Specifications
REFERENCE Table 7.4 SAE Grade 8 Bolt and Grade 8 Free Spinning Nut Torque (Nm) Torque (lbf·ft) (*lbf·in) Nominal Size (A) Min. Max. Min. Max. 16.8 18.6 *150 *165 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 Figure 7.4: Bolt Grades 3/4-10 A - Nominal Size B - SAE-8...
Page 160 REFERENCE Table 7.6 Metric Class 8.8 Bolts and Class 9 Distorted Thread Nut Torque (lbf·ft) (*lbf·in) Torque (Nm) Nominal Size (A) Min. Max. Min. Max. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 8-1.25 18.8 20.8 *167 *185 10-1.5 Figure 7.6: Bolt Grades 12-1.75 14-2.0 16-2.0...
Page 161: Metric Bolt Specifications Bolting Into Cast Aluminum
REFERENCE Table 7.8 Metric Class 10.9 Bolts and Class 10 Distorted Thread Nut Torque (lbf·ft) (*lbf·in) Torque (Nm) Nominal Size (A) Min. Max. Min. Max. 3-0.5 3.5-0.6 4-0.7 5-0.8 6-1.0 10.7 11.8 *105 8-1.25 10-1.5 Figure 7.8: Bolt Grades 12-1.75 14-2.0 16-2.0 20-2.5...
Page 162: Flare-Type Hydraulic Fittings
REFERENCE 7.1.4 Flare-Type Hydraulic Fittings 1. Check flare (A) and flare seat (B) for defects that might cause leakage. 2. Align tube (C) with fitting (D) and thread nut (E) onto fitting without lubrication until contact has been made between flared surfaces.
Page 163: O-Ring Boss Hydraulic Fittings - Adjustable
REFERENCE 7.1.5 O-Ring Boss Hydraulic Fittings – Adjustable 1. Inspect O-ring (A) and seat (B) for dirt or obvious defects. 2. Back off lock nut (C) as far as possible. Ensure that washer (D) is loose and is pushed toward lock nut (C) as far as possible.
Page 164 REFERENCE Table 7.11 O-Ring Boss (ORB) Hydraulic Fittings – Adjustable Torque Value SAE Dash Size Thread Size (in.) lbf·ft (*lbf·in) 5/16–24 6–7 *53–62 3/8–24 12–13 *106–115 7/16–20 19–21 14–15 1/2–20 21–33 15–24 9/16–18 26–29 19–21 3/4–16 46–50 34–37 7/8–14 75–82 55–60 1 1/16–12 120–132...
Page 165: O-Ring Boss Hydraulic Fittings - Non-Adjustable
REFERENCE 7.1.6 O-Ring Boss Hydraulic Fittings – Non-Adjustable 1. Inspect O-ring (A) and seat (B) for dirt or obvious defects. 2. Check that O-ring (A) is NOT on threads and adjust if necessary. 3. Apply hydraulic system oil to O-ring. 4.
Page 166: O-Ring Face Seal Hydraulic Fittings
REFERENCE 7.1.7 O-Ring Face Seal Hydraulic Fittings 1. Check components to ensure that sealing surfaces and fitting threads are free of burrs, nicks, scratches, or any foreign material. Figure 7.14: Hydraulic Fitting 2. Apply hydraulic system oil to O-ring (B). 3.
Page 167: Tapered Pipe Thread Fittings
REFERENCE Table 7.13 O-Ring Face Seal (ORFS) Hydraulic Fittings (continued) Torque Value SAE Dash Size Thread Size (in.) Tube O.D. (in.) lbf·ft 1 11/16 1 1/4 205–226 151–167 1–2 315–347 232–256 1 1/2 510–561 376–414 2 1/2 7.1.8 Tapered Pipe Thread Fittings Assemble pipe fittings as follows: 1.
Page 168: Conversion Chart
REFERENCE 7.2 Conversion Chart Table 7.15 Conversion Chart Quantity SI Units (Metric) Factor US Customary Units (Standard) Unit Name Abbreviation Unit Name Abbreviation acre acres Area x 2.4710 = hectare Flow liters per minute x 0.2642 = US gallons per minute L/min Force Newton...
Page 169: Hydraulic Schematics - Headers With Hc10 Motor Md #159661
For an explanation of the acronyms used in this section, refer to 2.1 Definitions, page 7.3.1 D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 171 REFERENCE Figure 7.16: D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 173: Hc10 (Motor Md #159661)
REFERENCE 7.3.2 D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 175 REFERENCE Figure 7.17: D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 177: (Motor Md #159661), And Upper Cross Auger
REFERENCE 7.3.3 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 179 REFERENCE Figure 7.18: D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 181: (Motor Md #159661)
REFERENCE 7.3.4 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 183 REFERENCE Figure 7.19: D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 185: (Motor Md #159661), And Upper Cross Auger
REFERENCE 7.3.5 D60/D65 Header – 4.6–9.1 m (15–30 ft.). Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 187 REFERENCE Figure 7.20: D60/D65 Header – 4.6–9.1 m (15–30 ft.). Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 189: Hc10 (Motor Md #159661)
REFERENCE 7.3.6 D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 191 REFERENCE Figure 7.21: D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 193: (Motor Md #159661), And Upper Cross Auger
REFERENCE 7.3.7 D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 195 REFERENCE Figure 7.22: D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159661), and Upper Cross Auger 215126 Revision A...
Page 197: (Motor Md #159661)
REFERENCE 7.3.8 D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 199 REFERENCE Figure 7.23: D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159661) 215126 Revision A...
Page 201: D1 Series Header - 4.6-9.1 M (15-30 Ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, Hc10
For an explanation of the acronyms used in this section, refer to 2.1 Definitions, page 7.4.1 D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 203 REFERENCE Figure 7.24: D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 205: D1 Series Header - 4.6-9.1 M (15-30 Ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, And Hc10 (Motor Md #159648)
REFERENCE 7.4.2 D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 207 REFERENCE Figure 7.25: D1 Series Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 209: D1 Series Header - 9.1 M (30 Ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, Hc10
REFERENCE 7.4.3 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 211 REFERENCE Figure 7.26: D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 213: D1 Series Header - 9.1 M (30 Ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, And Hc10
REFERENCE 7.4.4 D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 215 REFERENCE Figure 7.27: D1 Series Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 217: D60/D65 Header - 4.6-9.1 M (15-30 Ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, Hc10
REFERENCE 7.4.5 D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 219 REFERENCE Figure 7.28: D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 221: D60/D65 Header - 4.6-9.1 M (15-30 Ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, And Hc10 (Motor Md #159648)
REFERENCE 7.4.6 D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 223 REFERENCE Figure 7.29: D60/D65 Header – 4.6–9.1 m (15–30 ft.), Timed Double Knife, Single Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 225: D60/D65 Header - 9.1 M (30 Ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, Hc10
REFERENCE 7.4.7 D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 227 REFERENCE Figure 7.30: D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, HC10 (Motor MD #159648), and Upper Cross Auger 215126 Revision A...
Page 229: D60/D65 Header - 9.1 M (30 Ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, And Hc10
REFERENCE 7.4.8 D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 231 REFERENCE Figure 7.31: D60/D65 Header – 9.1 m (30 ft.), Timed Double Knife, Double Reel, Hydraulic Deck Shift, and HC10 (Motor MD #159648) 215126 Revision A...
Page 233: Index
Index 21881............ 103, 107, 129 1624 ..............113 21941..............97 6634 ..............97 21975..............105 7674 ..............131 23165..............99 11142............123, 125 26846............123, 125 13125............95, 127 30031.............. 95, 97 13626..............95 30228........101, 105, 109, 127, 131 14338..............99 30280..............
Page 234 INDEX 112868 ............... 103 135001 ............... 127 113611 ............... 133 135213 ........103, 107, 115, 119, 129 115677 ..............99 135232 ..............99 118011 ............... 129 135237 ........... 103, 107, 115, 119 118185 ............... 129 135245 ............115, 119 120574 ............115, 119 135255 ...............
Page 235 INDEX 159215 ............111, 113 159688 ............... 109 159218 ............123, 125 159689 ............... 109 159220 ............... 127 159690 ............... 109 159231 ..............99 159692 ............... 107 159256 ............... 129 159700 ............... 133 159260 ............... 129 159704 ............... 129 159264 ............... 129 159706 ..............
Page 236 ............122, 124 glossary ..............9 greasing points..........45, 78 daily startup checks ..........67 greasing procedures........... 44, 78 decks HC10 feed deck definition.............9 installing brackets ........19, 22 definition of terms............9 deflector fins adjusting ............72 hay conditioners drapers attaching to header ..........
Page 237 ..........48 definition.............9 checking roll timing ..........48 specifications running up the conditioner ........49 HC10 specifications ..........11 storing manuals ..........50 torque specifications ......... 135 preseason checks ........... 66 startup daily check ............67 storage ..............
Page 238 INDEX torque angles definition.............9 torque specifications..........135 flare-type hydraulic fittings ......... 140 metric bolt specifications........137 bolting into cast aluminum ......139 O-ring boss (ORB) hydraulic fittings – adjustable ..141 O-ring boss (ORB) hydraulic fittings – non- adjustable ............143 O-ring face seal (ORFS) fittings......
Page 239: Predelivery Checklist
CAUTION Carefully follow the instructions given. Be alert for safety-related messages, which bring your attention to hazards and unsafe practices. Conditioner Serial Number: _____________________________________________ Table .16 HC10 Hay Conditioner Predelivery Checklist ü ü Item Reference Check for shipping damage or missing parts. Be sure all shipping —...
Page 242 MacDon Industries Ltd. MacDon Brasil Agribusiness Ltda. 680 Moray Street Rua Grã Nicco, 113, sala 404, B. 04 Winnipeg, Manitoba Mossunguê, Curitiba, Paraná Canada R3J 3S3 CEP 81200-200 Brasil t. (204) 885-5590 f. (204) 832-7749 t. +55 (41) 2101-1713 f. +55 (41) 2101-1699 MacDon, Inc.

MacDon HC10 Original Instruction

Chapter 1: Safety

Chapter 2: Product Overview

Chapter 3: Unloading and Assembly

Chapter 4: Operation

Chapter 5: Maintenance

Chapter 6: Repair Parts

Chapter 7: Reference

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