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Habasit AG
Postfach, CH-4153 Reinach-Basel
Phone
++41 61 715 15 15
Fax
++41 61 715 15 55
Author:
Ni/Nyk
Edition:
04/0401
Replaces: Edition 03/0108
Hot-pressing device PT-55
The PT-55 is a hot-pressing device designed for the joining
of Habasit machine and spindle tapes up to 50 mm / 2 in.
wide and 2.5 mm / 0.1 in. thick by way of the Thermofix
procedure.
The maximum possible skiving length is 35 mm.
With guide rails in the width appropriate to the application
and the possibility of connecting the hot press to between
110 und 240 V, the PT-55 offers an extremely flexible
joining system.
Operating instructions
36001
Page 1 of 19
Subject to alterations
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Summary of Contents for Habasit PT-55
- Page 1 Hot-pressing device PT-55 The PT-55 is a hot-pressing device designed for the joining of Habasit machine and spindle tapes up to 50 mm / 2 in. wide and 2.5 mm / 0.1 in. thick by way of the Thermofix procedure.
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Page 2: Table Of Contents
Hot-pressing device PT-55 Operating instructions 36001 Page 2 of 19 Edition: 04/0401 Subject to alterations Contents General information ..........................3 Application............................. 3 Important safety terms .......................... 3 Scope of supply............................. 4 1.3.1 Available accessories ........................... 4 Ordering of accessories / spare parts....................5 Warranty.............................. -
Page 3: General Information
Hot-pressing device PT-55 was specifically designed for the rapid and safe hot-pressing of Thermofix joints for Habasit belts and tapes up to a width of 50 mm / 2 in. (right-angle skiving, 90°). With 75° joining angle, a belt width of up to 45 mm / 1.8 in is possible (without guide rail). -
Page 4: Scope Of Supply
(672050) 2" (672108) and 2 metal clamps (672202) for each guide rail WARNING Use only Habasit guide rails. Particularly the use of metallic guide rails is not admissible, it may destroy the hot-pressing device. • Skiving tool AT-60 (690050) •... -
Page 5: Ordering Of Accessories / Spare Parts
Please accurately describe the parts required. State the numbers according to Section 8.1, Drawings – Assembly of press. WARNING The use of parts by other manufacturers not meeting Habasit specifications is not admissible. Habasit declines all responsibility for the consequences if non-Habasit parts are used. -
Page 6: Mode Of Operation
The hot-pressing device PT-55 operates at a pressing temperature of 120 °C / 248 °F, preset at the factory. The temperature of the heating plates is monitored by a special, self-regulating heating device monitor. Each heating plate has one replaceable electric heating device. -
Page 7: Hot-Pressing Of Belts / Tapes
Hot-pressing device PT-55 Operating instructions 36001 Page 7 of 19 Edition: 04/0401 Subject to alterations Hot-pressing of belts / tapes Process: Thermofix guidelines 3210 and individual product datasheets. 4.1. Hot-pressing without guide rail Plug in the connector cable and preheat the hot-pressing device. Depending upon the power supply voltage, the preheating time will be approx. -
Page 8: Hot-Pressing With Guide Rail
Hot-pressing device PT-55 Operating instructions 36001 Page 8 of 19 Edition: 04/0401 Subject to alterations 4.2. Hot-pressing with guide rail Plug in the connector cable and preheat the hot-pressing device. Depending upon the power supply voltage, the preheating time will be approx. 12 (230 V) or 14 minutes (120 V). -
Page 9: Service
Hot-pressing device PT-55 Operating instructions 36001 Page 9 of 19 Edition: 04/0401 Subject to alterations Service Maintenance Keep the hot-pressing device clean at all times. Clean the heating plates (3) regularly and remove all material residues. WARNING For cleaning with a cloth moistened with water or solvent, the press must be disconnected from the power supply. -
Page 10: Remedial Action In The Case Of A Temperature Deviation
Hot-pressing device PT-55 Operating instructions 36001 Page 10 of 19 Edition: 04/0401 Subject to alterations Remedial action in the case of a temperature deviation WARNING All work on the hot-pressing device involving electrical parts has to be carried out by the respective specialists only. -
Page 11: Illustrations
Hot-pressing device PT-55 Operating instructions 36001 Page 11 of 19 Edition: 04/0401 Subject to alterations Illustrations Illustration 3 Illustration 4 Legend illustration 3 and 4 Top side of the hot-pressing device Heat insulated handles Hot-pressing zone Signal Lamp Pivoting metal heating plates... -
Page 12: Technical Data
Hot-pressing device PT-55 Operating instructions 36001 Page 12 of 19 Edition: 04/0401 Subject to alterations Technical data Max. belt/tape width [mm] [in.] at 90° skiving angle Max. belt/tape width [mm] [in.] at 75° skiving angle Belt/tape thickness [mm] [in.] 0.10 Max. -
Page 13: Drawings
Hot-pressing device PT-55 Operating instructions 36001 Page 13 of 19 Edition: 04/0401 Subject to alterations Drawings Assembly of press... -
Page 14: Circuit Diagram
Hot-pressing device PT-55 Operating instructions 36001 Page 14 of 19 Edition: 04/0401 Subject to alterations Circuit diagram With EURO-connector plug: With US-connector plug: brown black Ground = yellow-green Ground = green blue white... -
Page 15: Accessories
Hot-pressing device PT-55 Operating instructions 36001 Page 15 of 19 Edition: 04/0401 Subject to alterations Accessories Guide rails, clamps These accessories are supportive in order to obtain good Thermofix joints. Width and number of necessary guide rails depend upon the belt width and the requirements of the machine or device. -
Page 16: Preparing Devices
9.3.1 Manual skiving tool AT-60 The AT-60 is a preparing device for skiving of Habasit belts and tapes up to a width of 60 mm / 2.4 in. and a thickness of 2 mm / 0.08 in.. The belt / tape is clamped and stuck on a steel plate. It is ground manually by means of a skiving disc. -
Page 17: Appendix
Checklist preventive maintenance Operating instructions 36001 Hot-pressing device PT-55 Appendix Page 17 of 19 Edition: 04/0401 Subject to alterations Responsible persons: Machine Operator Maintenance Technician Work to be carried out Performance Spares number (see operating instructions No. 36001 for further information and reference numbers) - Page 18 Report sheet preventative maintenance Operating instructions 36001 Hot-pressing device PT-55 Appendix Page 18 of 19 Edition: 04/0401 Subject to alterations Machine type: Machine no.: Date of first placing in operation: Actions to be performed – see checklist Next Performed Next...
- Page 19 Subject to alterations Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer.
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