KNEGT UTVolt Operator's Manual
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KNEGT UTVolt Operator's Manual

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OPERATOR'S MANUAL
UTVolt Original Instruction
Version 1.0
i

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Summary of Contents for KNEGT UTVolt

  • Page 1 OPERATOR’S MANUAL UTVolt Original Instruction Version 1.0...

  • Page 2: Table Of Contents

    About this Manual ........................4 Machine Model ........................4 Using this Manual ........................ 4 Machine Description ....................... 6 The Knegt UTVolt ........................ 6 Intended Use ........................6 Component Location ......................6 Safety Check List ........................8 Safety - Yours and Others....................8 Safety Label Identification ....................
  • Page 3 SPECIFICATION ........................44 EC DECLARATION …………………………………………………………………………………45...

  • Page 4: Safety Notices

    Operator Manual. You must study and follow the instructions in the Operator Manual. If you do not understand anything, ask someone who have understood or from Knegt International. Do not operate the machine without an Operator Manual, or if there is anything on the machine you do not understand.
  • Page 5 DOWHILL The operator shall pay attention to maximum braking performance at downhill operation during ice or slippery conditions; Safety Warnings This safety alert system identifies important safety messages in this manual. When you see this symbol, be alert, your safety is involved, carefully read the message that follows, and inform other operators.
  • Page 6 DANGER Denotes an extreme hazard exists. If proper precautions are not taken, it is highly probable that the operator (or others) could be killed or seriously injured. WARNING Denotes a hazard exists. If proper precautions are not taken, the operator (or others) could be killed or seriously injured.

  • Page 7: Introduction

    If there is anything you are not sure about, ask your Knegt distributor or employer. Do not guess, you or others could be killed or seriously injured.

  • Page 9: Machine Description

    Machine Description The Knegt UTVolt The Knegt UTVolt is a six-wheeled four-Wheel-Drive (4WD) utility vehicle fitted with a cargo box. The vehicle is propelled by two electric AC motors driving through two gearboxes to the rear wheels. Intended Use The machine is intended to be used on the farm, garden and similar environment to transport fruits, vegetables, fertilizers, timer, etc.

  • Page 11: Safety Check List

    They tell you of potential hazards and how to avoid them. If you do not fully understand the warning messages, ask your employer or Knegt distributor to explain them. But safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking what hazards there might be and how to avoid them.
  • Page 12 WARNING Alcohol and Drugs It is extremely dangerous to operate machinery when under the influence of alcohol or drugs. Do not consume alcoholic drinks or take drugs before or while operating the machine or attachments. Be aware of medicines which can cause drowsiness. WARNING Feeling Unwell Do not attempt to operate the machine if you are feeling unwell.
  • Page 13 Machine Modifications This machine is manufactured in compliance with legislative and other requirements. It should not be altered in any way which could affect or invalidate any of these requirements. For advice consult your Knegt Distributor. WARNING Lightning Lightning can kill you. Do not use the machine if there is lightning in your area.
  • Page 14 signals that may be used are understood by everybody. Work sites can be noisy, do not rely on spoken commands. WARNING Parking An incorrectly parked machine can move without an operator. Follow the instructions in the Operator Manual to park the machine correctly. WARNING Banks and Trenches Banked material and trenches can collapse.
  • Page 15 WARNING Practice You or others can be killed or seriously injured if you do unfamiliar operations without first practicing them. Practice away from the work site on a clear area. Keep other people away. Do not perform new operations until you are sure you can do them safely WARNING Regulations...

  • Page 16: Safety Label Identification

    Safety Label Identification READ OPERATOR’S MANUAL Carefully read Operator’s Manual before handling the machine. Observe instructions and safety rules when operating. CAUTION: For emergency stopping, raise the park brake lever.
  • Page 17 WARNING: AVOID INJURY FROM EXPLOSION place container inside cargo when filling. • Place gas container on ground when filling. WARNING: RIDERS CAN FALL OFF AND BE KILLED RIDERS CAN FALL OFF AND BE KILLED ⚫ Maximum of one person to a seat. ⚫...
  • Page 18 • No loads heavier than 1000kg in vehicle cargo box. Spread load evenly. Tie loads down. • Reduce speed and load on rough or hilly ground DANGER avoid injury from electrical burns battery explosion • Read operator’s manual. • Turn key off, press directional control switch into Park(P), and remove key. •...
  • Page 19 WARNING: YOUNG DRIVERS INCREASE CHANCE OF DEATH YOUNG DRIVERS INCREASE CHANCE DEATH Young drivers able control vehicle. • No drivers younger than 16 years old. Before leaving vehicle: • Shift P(Park). • park brake. • Remove key. DANGER/POISON Explosive Gases Cigarettes, flames or sparks could cause the batteries to explode.
  • Page 20 CAUTION: HELP PREVENT INJURY WHEN DUMPING LOADS Operate dump with machine stationary and parking brake locked: Never dump while ⚫ moving. ⚫ Operate dump on level ground only. ⚫ Do not place hands behind seat when lowering box. DANGER To avoid injury from batteries and motor exploding or electrical arcing/shock: Place power switch in OFF position before servicing batteries or when towing.

  • Page 21: Identifying Your Machine

    Identifying your Machine Machine Identification Plate Motor Identification Plate...

  • Page 22: Operation

    Do not guess. If there is anything you do not understand, ask your Knegt distributor. The operator must always be aware of events happening in or around the machine. Safety must always be the most important factor when you operate the machine.
  • Page 23 Emergency Button Use the emergency button to terminate power supply immediately in case of an emergency taking place that required to stop the machine. The power supply to motor will be also cut off.
  • Page 24 Power Switch Turn the power switch to OFF position to turn off the battery power supply before doing any service.

  • Page 25: Before Entering The Cab

    Before Entering the Cab The following checks should be made each time you return to the vehicle after leaving it for any period of time. We advise you also to stop the vehicle occasionally during long work sessions and do the checks again. All these checks concern the serviceability of the vehicle.

  • Page 26: Entering And Leaving The Cab

    Entering and Leaving the Cab The vehicle can be mounted and dismounted from both sides. Use the handrail as necessary for assistance. Handrail...

  • Page 27: Seat Controls

    Seat Controls Introduction WARNING Seat Position the seat so that you can comfortably reach the machine controls. Do not adjust the seat while the machine is moving. You could have an accident if you operate the machine with the seat in the wrong position. The operator's seat can be adjusted for your comfort.

  • Page 28: Seat Belts

    Seat Belts Seat Belt WARNING If you do not wear your seat belt you could be thrown about inside the machine or thrown out of the machine and crushed. You must wear a seat belt when using the machine. Fasten the seat belt before starting the machine. WARNING When a seat belt is fitted to your machine replace it with a new one if it is damaged, if the fabric is worn, or if the machine has been in an accident.

  • Page 29: Drive Controls, Switches And Instruments

    Drive Controls, Switches and Instruments Drive Controls Steering Wheel Full lock is 1.5 turns to the left and 1.5 turns to the right. Brake Pedal Pushing on this pedal operates the brakes. Releasing the pedal releases the brakes. Accelerator Pedal Pushing on this pedal increases the speeds of the vehicle.

  • Page 30: Switches (Lighting System/Winch)

    Switches 、 The installed switches and their positions can change according to the specification of the machine. Each switch has a graphic symbol to show the function of the switch. Before you operate a switch, make sure that you understand its function. The rocker switches have two or three positions (as shown).
  • Page 31 Front Window Wash position rocker switch (spring loaded). Position 1: Washer ON (Push and hold to operate the washer) Position Winch position rocker switch. Position 1: Release Position 2: Pull Hazard Warning Lights position rocker switch. Position 1: ON . A light on the instrument panel flashes with outside lights.
  • Page 32 Turn on low beam at Push upward to turn on right turn the front of machine indicator Turn on wide-light on back of machine Turn off both light Push downward to turn on left turn indicator...
  • Page 33 Instrument Panel A：Amperemeter: Show the real time current ampere of battery output B: Battery Gauge: Shows the amount of power remained in the battery C: Odometer: Shows the total mileage of the machine D Speedometer: Shows the current speed of the machine E Voltmeter: Shows the current voltage of the battery pack...
  • Page 34 F Left turn indicator: Light when the direction switch turning to Left G Brake Indicator: Illuminate when lack of brake fluid H Park Indicator: Light when the park brake level is pulled up. I Reverse indicator: Light when machine is moving backward, a buzzer will buzz to warn the operator and people around the machine J Low beam indicator: light when the low beam rock switch is pressed down K N/A...

  • Page 35: Moving The Machine

    Moving the Machine Starting the Machine 1. Engage the park brake. The park brake should have been engaged when the vehicle was last parked. But if it is not already engaged, engage it now. 2. Do a Pre-start-inspection. For your own safety (and others) and for a maximum service life of your vehicle, do a pre-start inspection before starting the machine.
  • Page 36 Drive: Move forward Park: Stop Reverse: Move backward Start Key D/P/R Switch and Start Key...

  • Page 37: Stopping And Parking The Machine

    Stopping and Parking the Machine Where possible, stop the vehicle on dry and level ground. 1. Stop the Vehicle. Ease up on the accelerator pedal and down on the brake pedal to bring the vehicle to a smooth stop. Keep the foot brake on until the park brake has been engaged and the drive disengaged.

  • Page 38: Lifting And Loading Operations

    Lifting and Loading Operations Carrying Loads WARNING Load Bay Passengers must not be carried in the vehicle load bay. It is the operator’s responsibility to ensure that his loads are carried safely. Loads which are too heavy, unbalanced or insecure can be hazardous to anyone on or near the vehicle. 1.

  • Page 39: Dumping The Loads

    Position of the Button A and B Raise the Load Bay Park the vehicle on level ground with the park brake engaged and switch off the motors. Sit in the operator seat B and raise the load bay by pressing and holding the switch button A shown above.
  • Page 40 tailgate latches...

  • Page 41: Service

    Service Service Interval WARNING CAUTION: Avoid injury! Help prevent serious injury or death from an electrical shock or electrocution. This utility vehicle is equipped with a 72 volt electrical system which is capable of passing a high voltage electrical current. Always use extreme caution when servicing the battery set in this vehicle.
  • Page 42 • Check electrical wiring for cracked or worn insulation. As Needed • Adjust load bay latch. • Replace battery(s) (Dealer Technician)

  • Page 43: Service Battery

    Service Battery WARNING CAUTION: Avoid injury! Help prevent serious injury or death from an electrical shock or electrocution. This utility vehicle is equipped with a 72 volt electrical system which is capable of passing high voltage electrical current. Always use extreme caution when servicing the battery set in this vehicle.
  • Page 44 WARNING CAUTION: Avoid injury! Do not mix battery types, sizes or manufacturer. Failure to use the correct battery could cause batteries to short circuit and/or spark(s) that could cause electrical component failure or an explosion. Battery Tianneng Lead-Acid Deep Cycle Flooded Battery Keep the battery and connecting wires dry and clean to avoid leakage.
  • Page 45 When the battery usage time is suddenly shortened sharply or the discharge performance is greatly reduced, it should be checked to a professional maintenance in time to check whether the charger, motor, battery, etc. are abnormal, and abnormalities are eliminated in time.
  • Page 46 Battery Position and Connection Diagram...
  • Page 47 Specification Basic Vehicle Type UTVolt Operating Environment -10°C to 40°C (14°F to 104°F) Battery Standard Type Deep Cycle Flooded- Lead-Acid Voltage(Each) 12 V Battery Quantity 6 pcs Total Voltage(Six Batteries） 72 V Capacity(Each) 180Ah Dimension(Each) 535x207x215 mm Approximate Weight(Each) 59 kg...
  • Page 48 Ground Clearance (Transaxle) 21.3 cm Cargo Box Overall Width, Internal 154 cm Overall Length, Internal 154 cm Overall Height, Internal 32 cm Material Roll-Form Steel Power Lift Mechanical Capacity Seating 1 Person Seat Type Professional high back bucket, tilt forward Payload (Total) 1000 kg Towing...
  • Page 49 DECLARATION OF CONFORMITY Business name of the manufacturer: Knegt BV Full address of the manufacturer: No.11 Knegt BV, Habraken 1207, 5507TB Veldhoven Name and address of the person (established in the Community) compiled the technical file: We declare that the machinery...

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