Youngman BoSS X3X-SP Instructions For Use Manual
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Youngman BoSS X3X-SP Instructions For Use Manual

The ultimate self propelled micro scissor lift
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Picture of
machine being
used in situ. at full
height.
The ultimate self propelled micro scissor lift
InstructIons
for use
edition April 2011
EN 280
IP54

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Summary of Contents for Youngman BoSS X3X-SP

  • Page 1 Picture of machine being used in situ. at full height. The ultimate self propelled micro scissor lift InstructIons for use edition April 2011 EN 280 IP54...

  • Page 2: Table Of Contents

    Preparation for transport sectIon 6 - MAIntenAnce AnD rePAIr recorD Machine labelling Maintenance record Repairs record Examination/tests record Daily checks – Operator checklist sectIon 7 Boss X3X-sP AccessorIes Confined Space Guardrail Heavy Duty All Weather Cover BoSS X3X-SP Instructions for Use...

  • Page 3: Introduction

    1.1 IntroDuctIon These Instructions for Use provide information on the safe operation of the BoSS X3X-SP single person, self propelled micro scissor lift. Operators should read and understand all the information contained within this manual before operating the BoSS X3X-SP .

  • Page 4: Characteristics And Description

    1.2 chArActerIstIcs AnD DescrIPtIon The BoSS X3X-SP is a self propelled, micro scissor lift. • Safe working height of 5.14 metres (Platform height – 3.14 metres) • Drivable at full height (13.5 metres/minute) • 76 centimetres wide – fits through personnel doorways and into passenger lifts •...

  • Page 5: Intended Use

    Work Platforms – Design calculations – Stability criteria – Construction – Safety – Examinations and tests. The BoSS X3X-SP is intended to lift one person, plus essential tools and materials, to enable work to be undertaken at height. The BoSS X3X-SP is...

  • Page 6: Selection And Minimum Attributes Of

    (Youngman offer a Work at Height Regulations training course called the Knowledge. For more information please call +44 (0) 1621 745900)

  • Page 7: Modifications

    1.4 selectIon AnD MInIMuM AttrIButes of oPerAtors In addition to the Operator of the BoSS X3X-SP the Site Surveyor and Planner and machine Demonstrator should be competent to fulfil these roles as specified in the Safe Use of MEWP’s – Code of Practice sections 7.2.6 and 7.2.7 respectively.

  • Page 8: Terminology

    1.6 terMInology Guardrails Work platform Scissor assembly Hydraulic ram Pressure loss valve Fail safe maintenance props (x2) Chassis BoSS X3X-SP Instructions for Use...
  • Page 9 1.6 terMInology Deck extension Motion warning light Fork lifting point youngmangroup.com...
  • Page 10 Slip resistant deck incorporating lanyard point Access gate Emergency descent handle - stage 2 of manual operation Emergency descent button - single stage using backup power Step up to platform Hoisting, winching and tie down point (x4) BoSS X3X-SP Instructions for Use...
  • Page 11 1.6 terMInology Drive wheel (x2) Drawer release handle (x2) LCD display and diagnostic centre Base unit emergency stop Control position selector key switch Raise and lower buttons Charging indicator light Charging socket Swivel castor (x2) Pothole protection bar (x2) Handset controller connector Deck release tab for cleaning 23 25 Deck extension release pedal...

  • Page 12: Technical Data

    Hydraulic fluid reservoir Performance: Maximum number of lifts and descents on one charge: Ascent time Descent time Maximum driving speed (platform lowered) Maximum driving speed (platform raised) *Including 3 seconds for the intermediate stop on descent BoSS X3X-SP Instructions for Use...
  • Page 13 2.1 technIcAl DAtA Metric Imperial 150kg 331lbs (inc on platform extension) (inc on platform extension) (1 person (80kg) plus 70kg (1 person (176lbs) plus tools & materials) 154lbs tools & materials) 200N 1.5° 12.5m/s 28mph (with platform closed) (with platform closed) 420kg (based on drive 926lbs (based on drive wheels –...

  • Page 14: Operating Site

    Every worksite should be subject to a risk assessment and where vehicle movements are likely to occur close to the BoSS X3X-SP , measures should be taken to segregate the machine from other vehicles. This might include the use of cones, barriers, signage and re-routing measures.

  • Page 15: Noise And Vibrations

    BoSS X3X-SP is 84.6dB(A). Hand and arm vibration experienced on the BoSS X3X-SP does not exceed 6.37m/s 2.4 lIMItAtIons The BoSS X3X-SP can be used indoors or BUT IF USED OUTDOORS THE outdoors, PLATFORM MUST BE CLOSED IE. NOT EXTENDED.

  • Page 16: Section 3 - Safety Rules

    BoSS X3X-SP as a jack, prop or tie to support other structures or machines etc. never interfere with, wedge or attempt to override...
  • Page 17 BoSS X3X-SP is positioned on adequate ground to support the weight of the machine and its rated load. AlWAys keep the BoSS X3X-SP clear of live electric conductors AlWAys keep the BoSS X3X-SP away from contact with fixed objects (buildings etc)

  • Page 18: Daily Checks

    4.1 DAIly checks It is essential to carry out daily checks on the BoSS X3X-SP to ensure its safe condition of use including the following as a minimum: • Hydraulic oil leaks by visual inspection of the floor around the base unit, by feeling...

  • Page 19: Disengaging The Drive Wheel Brakes

    4.2 DIsengAgIng the DrIve Wheel BrAkes In the case of an operating system or power failure and in order to move the BoSS X3X-SP clear of the work area or to facilitate loading the machine onto a tail lift, the electromagnetic brakes of the drive wheels can be disengaged.
  • Page 20 Figure 1 Figure 2 WArnIng The BoSS X3X-SP weighs 495 kilograms and may require more than one person to push it when the drive wheel brakes are disengaged. Never attempt to move the platform on a gradient with the drive wheel brakes disengaged without assistance.

  • Page 21: Battery Isolation Switch

    4.3 BAttery IsolAtIon sWItch The BoSS X3X-SP is provided with a key operated switch on the base unit which is used to isolate the battery and therefore the electrical system, preventing unauthorised use. To enable the electrical system, insert the key...

  • Page 22: Handset Control Unit

    5 seconds – after this time has elapsed you will need to reselect the function 7. TILT – the BoSS X3X-SP is fitted with a tilt sensor and if the 1.5˚ maximum angle of inclination is exceeded this red warning light will flash and an alarm inside the handset will sound.
  • Page 23 4.5 hAnDset control unIt 9. JOYSTICK WITH SAFETY TRIGGER – this is used in conjunction with the UP/DOWN and DRIVE buttons referred to above. 10.BATTERY LEVEL INDICATOR – the red LED indicates the battery charge level. youngmangroup.com...

  • Page 24: Base Unit Control Panel

    1. LCD DISPLAY AND DIAGNOSTIC CENTRE – this display module is primarily used to make adjustments to and to recalibrate the machine – please see BoSS X3X-SP Maintenance Manual for further information. The default display shows the hour meter on the left...

  • Page 25: Emergency Lowering

    Lower using non powered system The BoSS X3X-SP is fitted with a two stage manual emergency descent system. To operate: 1. Turn the emergency valve on the base unit anticlockwise until it will not turn any further as shown in figure 1 below.

  • Page 26: Battery Charging

    4.8 BAttery chArgIng The BoSS X3X-SP is fitted with two battery charge level indicators, one on the front of the handset controller (red LED shows charge level) – see figure 1, and one on the base unit LCD display (expressed as a percentage of full charge) – see figure 2.
  • Page 27 The machine is fitted with a safety system which stops all functions being used during the charging process. Keep the base unit drawers closed during the charging process. The BoSS X3X-SP must be charged where the ambient temperature is between 0 and 50°C. youngmangroup.com...

  • Page 28: Driving And Manoeuvering The

    Firstly, ensure that the base unit key selector has been turned to the platform position. The BoSS X3X-SP can be driven with the platform in the lowered or raised position. If the platform is lowered the operator may select the slower, raised...

  • Page 29: Extending The Work Platform

    4.9 DrIvIng AnD MAnoeuvrIng the PlAtforM To disengage this function press the button again. The green light will no longer be illuminated. The machine is fitted with a safety feature which can either be enabled (standard) or disabled (upon request). This feature allows you to stop the machine when using the straight line lock function by moving the joystick to the left or right.

  • Page 30: Storage

    The BoSS X3X-SP must not be stored where the air temperature exceeds 50˚C or falls below -20˚C. When the machine is not in use the handset controller can be removed from the platform for secure storage.

  • Page 31: Loading And Unloading

    5.2 loADIng AnD unloADIng ramp loading The BoSS X3X-SP has been designed so that it can be driven up or down a ramp for the purpose of loading and unloading. The maximum angle of inclination allowed is 35% (19.2°). The following procedure should be followed for ramp loading: 1.
  • Page 32 5.2 loADIng AnD unloADIng WARNING The machine must be unloaded and fully lowered for forklift loading and unloading. Ensure the forklift used to lift the BoSS X3X-SP is adequately rated. Ensure the forks are sufficiently inserted into the forklift entry points.

  • Page 33: Lifting

    5.3 lIftIng The BoSS X3X-SP may be lifted by a crane or Hiab by threading or attaching (by means of locking hook) adequately rated lifting straps through the four hoisting, winching and tie down points. WARNING A full risk assessment must be carried out.

  • Page 34: Machine Labelling

    6.1 MAchIne lABellIng The location of the BoSS X3X-SP safety labels and machine plate are shown below: • • • MAXIMUM ALLOWABLE CHASSIS STRAIGHT LINE DRIVING – FIRST, RAMP LOADING - REMOVE THE HANDSET CONTROLLER FROM INCLINATION: 1.5° PUSH THE JOYSTICK STRAIGHT...
  • Page 35 6.1 MAchIne lABellIng DOWN DRIVE EMERGENCY STOP HORN TILT OVERLOAD STRAIGHT LINE LOCK SLOW SPEED 61.5 TO UNCLIP HANDSET FROM GUARDRAIL – RELEASE CLIP UNDER HANDSET AND LIFT BRACKET HARNESS LANYARD POINT DO NOT EXTEND THE PLATFORM WHEN WORKING OUTDOORS MAXIMUM SAFE WORKING LOAD 150KG –...
  • Page 36 6.1 MAchIne lABellIng ENSURE BOTH MAINTENANCE PROPS ARE IN POSITION BEFORE UNDERTAKING MAINTENANCE UNDER THE RAISED PLATFORM. SILICONE LUBRICANT ONLY HOISTING, WINCHING & TIE DOWN POINT MAXIMUM WHEEL LOAD: 420 KG BoSS X3X-SP Instructions for Use...
  • Page 37 6.1 MAchIne lABellIng DO NOT FORKLIFT FROM EITHER SIDE CAUTION! FOOT TRAP HAZARD MAXIMUM WHEEL LOAD: 500KG 88.70 BATTERY CHARGER INDICATOR RED – MAIN CHARGE AMBER – FINAL CHARGE GREEN – FULLY CHARGED EMERGENCY STOP PLATFORM/OFF/BASE POWER SUPPLY: 90-240 VOLTS SELECT THE APPROPRIATE CABLE FROM THE TOOL BOX MOUNTED ON THE PLATFORM GUARDRAIL...
  • Page 38 6.1 MAchIne lABellIng FORK LIFTING POINT Do not stAnD unDer PlAtforM eXtensIon BoSS X3X-SP Instructions for Use...
  • Page 39 6.1 MAchIne lABellIng TO LOWER THE PLATFORM WITHOUT POWER IN AN EMERGENCY TURN THE VALVE TO THE RIGHT OF THIS LABEL ANTICLOCKWISE UNTIL IT WILL NOT TURN ANY FURTHER PULL THE PRESSURE LOSS VALVE RELEASE HANDLE TOWARDS YOU UNTIL THE PLATFORM HAS FULLY LOWERED AND THEN RELEASE PRIOR TO THE RESTORATION OF POWER TURN THE VALVE TO THE RIGHT OF THIS LABEL...

  • Page 40: Maintenance Record

    6.2 MAIntenAnce recorD Date scheduled maintenance undertaken 6.3 rePAIrs recorD Date repairs undertaken 6.4 eXAMInAtIon/tests recorD Date examinations / tests undertaken Please photocopy these pages for your own use as required. BoSS X3X-SP Instructions for Use...
  • Page 41 6.2 MAIntenAnce recorD location location location safe y/n? youngmangroup.com...

  • Page 42: Daily Checks - Operator Checklist

    The following checklist has been provided to enable daily pre-operation checks to be undertaken prior to use of the BoSS X3X-SP . These checks should be carried out each working day or at the beginning of each shift. The purpose of the checks is to identify any wear and tear or malfunctions of the machine’s components and...
  • Page 43 6.5 DAIly checks – oPerAtor checklIst Prior to operating the platform, the following items must be checked - Machine number check · Hydraulic oil leaks by visual inspection of the floor around the base unit, by feeling underneath the drawer which houses the power pack and by examination of the ram and pressure loss valve and sensor ·...

  • Page 44: Section 7 Boss X3X-Sp Accessories

    7 – BOss X3X-sP AccessorIes 7.1 confIneD sPAce guArDrAIl The BoSS X3X-SP Confined Space Guardrail has been developed to easily fit to the existing extension platform guardrail retainer points to allow access to restricted spaces such as the void above suspended ceilings.
  • Page 45 notes youngmangroup.com...
  • Page 46 BoSS X3X-SP Instructions for Use...
  • Page 47 notes youngmangroup.com...
  • Page 48 EN 280 IP54 For further information about the BoSS X3X-SP or any of our other products and services, please contact : youngman group ltd The Causeway, Maldon, Essex, CM9 4LJ, United Kingdom t +44 (0)1621 745900 f +44 (0)1621 859845 e sales@youngmangroup.com...

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