Summary of Contents for Ultratech Tactical Welder 4800
- Page 1 Operations Manual Part Number 4800 UltraTech International, Inc. 11542 Davis Creek Court Jacksonville, FL 32256 1-904-292-1611 · tacticalwelder.com...
-
Page 2: Table Of Contents
Table of Contents Warranty Information ...........................................3 Tactical Welder Warranty/Restocking Fee Safety .................................................4-5 Tactical Welder Safety Instructions General Proper use Environmental Conditions Protecting yourself and others Danger from toxic gases vapors Specific areas of risk Safety and Operation references Frequently asked questions .......................................6 Tactical Welder FAQ Important Operating Tips ........................................7 Charging the Tactical Welder ......................................7... -
Page 3: Warranty Information
RMA 90 days or less from date the ULTRATECH PRODUCTS ARE INTENDED FOR PURCHASE AND USE end user received the product from UltraTech or its distributor; the product is shipped in its original packaging and shipped according to applicable ship- BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND ping standards for the hazardous nature of the lithium ion batteries. - Page 4 Safety & Warnings General wire are live when the trigger of the gun is depressed. It is always best to place the weld gun in its proper position in the pack or on The device is manufactured using state-of-the-art technology and an insulated surface when not in use for short periods of time.
- Page 5 arc rays from entering around the helmet. It is important to make Causes of fire and explosions are: combustibles reached by the sure others are protected from arc rays and sparks. Approved arc, flame, flying sparks, hot slag, or heated materials. Remove shielding curtains and/ or appropriate goggles should be used by combustible materials and items from the work area and/or all persons working in close proximity of the welding area to protect...
-
Page 6: Safety
Frequently Asked Questions What kind of power does the Tactical Welder have? What type of safety features are built into the Battery It holds about ½ kW of energy and 300 amps. It is 26.4 Management System (BMS)? Volts. The BMS monitors discharge and re-charge of each cell, and controls the power and heat during working cycles. -
Page 7: Important Operating Tips
What’s Included Included: • Charger • Custom backpack for storage and transport • Tactical Welder Power Pack • Consumables replacement kit with built in battery management system • Spool gun • Ground cable Important Operating Tips Safety shiny bare metal will greatly improve the strength and penetration Never open the welding gun if it is connected to the Power Pack! of the weld. -
Page 8: Set Up
Spool Gun Setup WARNING: Always check the charger lead, welding gun, cables, grounding connection and battery pack for damage before every use. NOTICE: The Tactical Welder Power Pack must be fully charged before using the welder for the first time. Remove the swan-neck nozzle assembly (#1, #2, #3, and #4) and disconnect each of the parts from each other. -
Page 10: Safety Checks On Welding Unit Loading Welding Gun Connecting Gun To Power Unit Welding Gun Exploded Diagram
IMPORTANT: Keep in mind the duty cycle capabilities of the Tactical welder as shown in the weld time chart below. Weld operations of 10 seconds or less are recommended with a minimum of 20 seconds between each weld operation. Do not run the unit for more than 15 seconds without adequate off time of 30 seconds. -
Page 11: Routine Maintenance
Routine Maintenance Tactical Welder needs of the welding gun. Be aware, use of petroleum based lubricants can adversely affect the gun body and gas valve • Inspecting the case for damage, evidence of “hot spots”, or action. corrosion • Regularly blow the gun clean with compressed air. •... - Page 12 Troubleshooting Welding Gun Trouble Possible Problem Possible Solution Wire drive motor does not turn 1. Wire feed speed control at zero. Increase wire feed speed control. Trigger in not pressed. Wire will feed only when the trigger is pressed. Wire drive m otor is damaged. Replace wire drive motor.
-
Page 13: Applications Table
Application Table Thickness of Polarity/ Wire Speed Material Being Tweco Flow Connection to Control Metal Type Welded Wire Type/ Size #2 Tip Size Shield Gas Rate Tactical Welder Setting 24 – 18 GA Solid Steel .023” .023” 75% Argon/ 25% CO2 15-30 DCEP Stitch... -
Page 14: Thin Metal Welding
Thin Metal Welding 1. Use the Smallest Diameter of Feed Wire Available of the Type welding gun’s wire feed speed control know to the “off” position Desired. The smaller the diameter of wire the less current it can and then slowly advance it until the electrode wire just starts to conduct, therefore use the smallest diameter feed wire you can feed slowly out of the contact tip. -
Page 15: Tactical Welder Circuit Diagram
Tactical Welder Circuit Diagram... - Page 16 UltraTech International, Inc. 11542 Davis Creek Court Jacksonville, FL 32256 1-904-292-1611 · tacticalwelder.com...