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Habasit AG
Postfach, CH-4153 Reinach-Basel
Phone
++41 61 715 15 15
Fax
++41 61 715 15 55
Author:
Nyk
Edition:
01/0512
Replaces: Edition 9407
Flexproof-Cutter AF-603
The preparing device (die-cutting machine) AF-603 serves for the accurate
zigzag shape die-cutting of Habasit belts and tapes up to a width of 600 mm
and a thickness of 8 mm using the Flexproof system. It is suitable for Habasit
standard finger geometries with the pitches of 8, 10 or 20 mm with different
cutting heads.
Materials over 600 mm wide can be processed also‚ but the recommended
maximum width is 1100 mm.
Operating Instructions
3745
Page 1 of 20
Subject to alterations
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Summary of Contents for Habasit AF-603
- Page 1 The preparing device (die-cutting machine) AF-603 serves for the accurate zigzag shape die-cutting of Habasit belts and tapes up to a width of 600 mm and a thickness of 8 mm using the Flexproof system. It is suitable for Habasit standard finger geometries with the pitches of 8, 10 or 20 mm with different cutting heads.
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Page 2: Table Of Contents
Flexproof-Cutter AF-603 Operating instructions 3745 Page 2 of 20 Edition: 01/0512 Subject to alterations Table of contents: General information ..........................3 Application............................. 3 Important safety terms .......................... 3 Scope of supply............................. 4 1.3.1 Available accessories ........................... 4 Ordering of accessories/spare parts..................... 4 Warranty.............................. -
Page 3: General Information
The Flexproof-Cutter AF-603 was specifically designed for the rapid and safe preparation (die-cutting) of Habasit tapes and belts using the Flexproof procedure with a finger pitch of 8, 10 or 20 mm. The belts/tapes can be up to 600 mm/24 in. wide. Die-cutting of belts and tapes wider than 600 mm/24 in. is possible but the handling is somewhat difficult, recommended only up to a width of 1100 mm/44 in.. -
Page 4: Scope Of Supply
Please accurately describe the parts required. State the numbers according to Section 8, Drawings. WARNING The use of parts by other manufacturers not meeting Habasit specifications is not admissible. Habasit declines all responsibility for the consequences if non-Habasit parts are used. -
Page 5: Mode Of Operation
Flexproof-Cutter AF-603 Operating instructions 3745 Page 5 of 20 Edition: 01/0512 Subject to alterations Mode of operation The preparing device (die-cutting machine) operates by the sequential step method with pneumatic actuation. The belt/tape is clamped to the cutting table (14) with 2 pneumatically actuated clamping bars (13). -
Page 6: Initial Start-Up
01/0512 Subject to alterations Initial start-up For safe operation, place the Flexproof-Cutter AF-603 on a solid workbench or table. Attach the cutting support with screws to the workbench/table when the tool is used in stationary operation. Connect compressed-air hose to nozzle (6) and secure with clip. -
Page 7: Die-Cutting Of Belt/Tape Ends
Flexproof-Cutter AF-603 Operating instructions 3745 Page 7 of 20 Edition: 01/0512 Subject to alterations Die-cutting of belt/tape ends Process: Flexproof guidelines and individual product datasheets Die-cutting of belts/tapes up to 600 mm/24 in. width Set the right-hand stops (10) in the front and rear to the 0-point on the mm-scale (16) and lock them. -
Page 8: Die-Cutting Of The (Already Cut To Length) First Belt/Tape End
Flexproof-Cutter AF-603 Operating instructions 3745 Page 8 of 20 Edition: 01/0512 Subject to alterations Press push-button (9), the first cutting operation on the left side is effected. Shift die-cutting head (23) by one finger pitch to the right side by turning crank (5) counterclockwise to the next snapping in without actuating index lever (2). -
Page 9: Die-Cutting Of The (Already Cut To Length) Second Belt/Tape End
Flexproof-Cutter AF-603 Operating instructions 3745 Page 9 of 20 Edition: 01/0512 Subject to alterations Slide left side of the first end of belt/tape which is not yet die-cut under the clamping bars (13) and in the right-hand slit against the rear stops (10) and (15), so that on the right side at least two cutting impressions on the masking tape are still visible. -
Page 10: Service
Flexproof-Cutter AF-603 Operating instructions 3745 Page 10 of 20 Edition: 01/0512 Subject to alterations Service Maintenance Keep the cutting pad clean at all times. Clean it regularly and remove material residues. Check the cutting blades periodically for their sharpness and replace with the correct type if necessary. -
Page 11: Illustrations
Flexproof-Cutter AF-603 Operating instructions 3745 Page 11 of 20 Edition: 01/0512 Subject to alterations Illustrations Illustration 1: Flexproof-Cutter AF-603 Legend: Compressed air pressure gauge Right-hand stop Index lever Protecting hood Knurled screw Setscrew Indexing device Clamping bar Crank Cutting table... - Page 12 Flexproof-Cutter AF-603 Operating instructions 3745 Page 12 of 20 Edition: 01/0512 Subject to alterations Illustration 2: Details die-cutting head AF-603 Legend: Punching carriage (intermediate plate) Holding down bracket Socket head-screw M5 Die-cutting head Socket head-screw M8 Retainer Cutting blades...
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Page 13: Technical Data
Flexproof-Cutter AF-603 Operating instructions 3745 Page 13 of 20 Edition: 01/0512 Subject to alterations Technical data Nominal belt/tape width [mm] [in.] Max. belt/tape width (recommended) [mm] [in.] 1100 Max. belt/tape thickness [mm] [in.] 0.32 Max. compressed air pressure [bar] [psi] Dimensions (L x W x H) [mm] [in.]... -
Page 14: Drawings
Flexproof-Cutter AF-603 Operating instructions 3745 Page 14 of 20 Edition: 01/0512 Subject to alterations Drawings... - Page 15 Flexproof-Cutter AF-603 Operating instructions 3745 Page 15 of 20 Edition: 01/0512 Subject to alterations...
- Page 16 Flexproof-Cutter AF-603 Operating instructions 3745 Page 16 of 20 Edition: 01/0512 Subject to alterations...
- Page 17 Flexproof-Cutter AF-603 Operating instructions 3745 Page 17 of 20 Edition: 01/0512 Subject to alterations...
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Page 18: Appendix
Checklist preventive maintenance Operating instructions 3745 Flexproof-Cutter AF-603 Appendix Page 18 of 20 Edition: 01/0512 Subject to alterations Responsible persons: Machine Operator Maintenance Technician Work to be carried out Performance Spares number (see operating instructions No. 3745 for further information and reference numbers) -
Page 19: Report Sheet Preventive Maintenance
Report sheet preventative maintenance Flexproof-Cutter AF-603 Operating instructions 3745 Page 19 of 20 Edition: 01/0512 Subject to alterations Machine type: Machine no.: Date of first placing in operation: Actions to be performed – see checklist Next Performed Next Performed Next... -
Page 20: Product Liability
Subject to alterations Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer.