The original equipment manufacturer of the applicator is Mecal s.r.l. of Fubine, Italy. However, this applicator is sold and serviced by Schleuniger Inc., U.S.A. In this manual, Schleuniger Inc., U.S.A. is referred to as the manufacturer and abbreviated with „Schleuniger“.
Unverified or defective spare parts may lead to damage, malfunction or complete failure of the product and may affect safety. Therefore, it is imperative that only original Schleuniger spare parts are used. Use of un- verified or other parts may void the warranty.
Dangers that could not be eliminated by design measures and also not by protection devices are residual risks. The safety instructions in this Operator's Handbook refer to the known residual risks. Should additional opera- tional risks be known or discovered, the operator is obliged to inform Schleuniger immediately. However, the following risks remain: Inadequate maintenance can cause injury to the operating personnel and malfunction of the product.
The product is designed and manufactured exclusively for the following intended application: The Uni-M applicators must only be used for crimping of electrical contacts onto wires. The applicator must be used within the given range according to the technical specifications. Only the contact(s) for which the applicator was designed should be processed in the applicator.
Third party External personnel called in by the operating company, service technicians and staff from Schleuniger. 2.8 PERSONAL PROTECTIVE EQUIPMENT While working on the product, always wear protective equipment according to the local regulations to mini- mize the risk of injury.
It is recommended to retain the original packaging in the event that the product needs to be shipped to an- other facility or to the supplier for service. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 11 | 32...
After cleaning and lubricating, place the product in a strong plastic bag, preferably with a desiccant inside. ■ Store product indoors in a dry environment ■ Observe temperature conditions ■ Observe climatically conditions ■ Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 12 | 32...
2. Terminal number Applicator model and serial number 4. Wire cross section size (in mm or AWG) Position on crimp height dial (INDEX) 6. Target conductor crimp height values (CHR) Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 13 | 32...
5.2 MAIN APPLICATIONS The primary application for the Uni-M ferrule appli- cators are crimping of insulated wire end ferrules in strip form to the end of pre-stripped wire. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 14 | 32...
Danger if operated by unqualified personnel! The Uni-M applicators must only be operated by qualified personnel. There are multiple areas on the Uni- M that are danger zones. Improper use or inadequate caution may result in injury to the operator or dam- age to the product.
Lift the lever (1) to lock the applicator into position. Firmly grasp the applicator and try to move it to ensure it is secure. Remove the red tooling protection ring (4). Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 16 | 32...
6.1.2.4 Activate split cycle mode The Uni-M ferrule applicator requires a split cycle process. Please refer to the press manual to enable split cy- cle processing. 6.1.2.4.1 Use on automatic wire processing machines When using automatic processing machines, split cycle operation and the use of the wire funnels is required.
15. The blade cuts through the insulation and the pusher blade (6) pushes the ferrule into the cavity (5) and hold it in place as seen in Fig. 3. Fig. 1 Fig. 2 Fig. 3 Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 18 | 32...
Open the shield and clear the ferrule on the anvil if one is present. Lift the brake lever (1) and feed finger. Gently pull the ferrule strip to the left to remove the strip. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 19 | 32...
1.5 or more ferrules so that the entire range may be processed in the same applicator. As long as the forward stroke only advances one ferrule, then the backstroke position is not critical. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 20 | 32...
Slowly lower the press ram until the feed finger is completely pushed forward. The terminal should comes to rest over the insulation support as shown in Fig. 5. Fig. 5 Fig. 4 Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 21 | 32...
When the funnel is properly adjusted, it should not be possible to see the edges of the ferrule insulation when looking into the funnel. Funnels can be adjusted both horizontally and vertically. Incorrect Correct Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 22 | 32...
7.2 CUSTOMER SERVICE 7.2.1 Hotline We advise the customer in case of technical problems with the machine, to contact the local Schleuniger dis- tributor first, at „TSInbox@schleuniger.com”. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 23 | 32...
If problems occur, which cannot be solved by the help of this Manual, the Schleuniger distributor or the tech- nical staff of Schleuniger is ready to assist you. In such situations it is essential to provide a precise description of the matter.
NOTICE Spare tools! It is always recommended to have an additional set of crimping tools to prevent down time in case a piece is damaged. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 25 | 32...
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Screw (12) secures the lower crimp anvil. • Remove the lower anvil(s) as needed. NOTICE Clean surfaces! Before replacing tooling kit parts, be sure that all surfaces are clean and free of debris. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 26 | 32...
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After installing the ram back into the applicator, ensure that the ram does not drop freely onto the crimp anvil(s). This may result in damage to the crimp dies. Whenever possible, the red protection collar should be installed to prevent tooling damage. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 27 | 32...
Remove any parts that might be used on other applicators. 2. Pack in an appropriate container. For proper environmental safeguards, please send the press to an authorized waste disposal center. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 29 | 32...
Fig. 4 When using Panduit end ferrules, crimp height should be measured at the high spot (CH1) using standard micrometers. 10.3 CRIMP PARAMETERS AND SETTINGS FOR PANDUIT FERRULES Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 30 | 32...
Turn the positioning knob (2) to re-position the terminal. Counterclockwise increases the feed and will move the terminal further to the right. Clockwise decreases the feed and will move the terminal further to the left. Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 31 | 32...
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12. The blade cuts through the insulation and the pusher blade (6) pushes the ferrule into the Fig. 1 cavity (5) and hold it in place as seen in Fig. 3. Fig. 2 Fig. 3 Operating Instructions | Version 1.0 (05-2018) | Uni-M Ferrule 32 | 32...
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