CSI Controls RK Series Manual
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CSI Controls RK Series Manual

Float systems
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Serious Products for Serious Contractors!
Float Systems Manual

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Summary of Contents for CSI Controls RK Series

  • Page 1 Series ™ Serious Products for Serious Contractors! Float Systems Manual...

  • Page 2: Table Of Contents

    RK Series ™ Table of Contents About the RK Series Float Systems............Page 4 Float System Installation Instructions..........Pages 5-7 Step 1: Installing the Floats Step 2: Installing the Controller Typical Float System Installation Diagram Understanding the Float System............Page 8 Subdoor Control Center Float Indication Status Lights Float System Features.................Pages 9 - 10...
  • Page 3 RK Series ™ Digital Interface Board (DIB)............Pages 16 - 22 Installation Display Menu User Settings Menu Level Control Options Menu Time Dosing Options Menu Telemetry Menu Alarm History Menu Auxiliary Inputs Flash Codes FCC Information DIB Flow Chart Float System Troubleshooting............

  • Page 4: About The Rk Series Float Systems

    "Touch-To-Silence" pad all in a NEMA 4X enclosure. Through the use of a standard subdoor and raised backpanel, the RK Series is able to house common control panel features such as circuit breakers, start components, contactors, and a terminal strip. The RK Series...

  • Page 5: Float System Installation Instructions

    RK Series ™ Float System Installation Instructions Warning: In critical applications where a failure could cause property damage, a separate backup high water alarm should be used. Step 1: Installing the Floats Basic Float Installation The installer can tie wrap the floats to the pump discharge pipe at the appropriate levels using a heavy duty tie wrap or a clamp designed for that purpose.

  • Page 6: Step 2: Installing The Controller

    RK Series ™ Float System Installation Instructions Step 2: Installing the Controller 1. Determine a mounting location for the panel. 2. Determine the location of the conduit(s) coming into the panel. 3. Drill holes in the panel for conduit entry.

  • Page 7: Typical Float System Installation Diagram

    RK Series ™ Float System Installation Instructions Typical Float System Installation Diagram Note: Care should be taken to ensure that sewage gases are not allowed to enter the control panel by using an approved gas sealing means! (Damage caused by sewage gas is not covered by warranty).

  • Page 8: Understanding The Float System

    RK Series ™ Understanding the Float System Subdoor Control Center Alarm Circuit Control Circuit Power Light Power Light "High Level" Light "Lag Pump Test/Silence On" Light Pushbutton "Lead Pump On" Light "Pumps Off" Alarm Light Light Hand Run Pushbuttons Pump Run Lights Float Indication Status Lights Float indication lights show the status of the floats in the basin.

  • Page 9: Float System Features

    RK Series ™ Float System Features Hand Run Buttons RK panels include push-to-run (HAND) pushbuttons for the motor starters output and a push-to-test (TEST) pushbutton for the alarm output accessible on the subdoor. The push-to-run (HAND) pushbuttons toggle their respective outputs off and on each time pushed under normal operation.

  • Page 10: Special Options

    Page 10 DDCs and DIBS Every RK Series panel has a removable faceplate on the subdoor to add either a Digital Display Center (DDC) or a Digital Interface Board (DIB). Upgrading to one of these display options allows the user to access more features.

  • Page 11: Understanding The Rk "E Series" Float System

    RK Series ™ Understanding the “E Series” Float System Subdoor Control Center Test/Silence Power Light Pushbutton Blown Fuse Indicator Alarm Light User Safe Fuse Pump Run Light Hand-Off-Auto Switch Hand-Off-Auto Switch The Hand-Off-Auto switch is located on the front of the subdoor for control of the pump state.

  • Page 12: Digital Display Center (Ddc)

    RK Series ™ Digital Display Center (DDC) Removable Face Plate Make sure power is OFF before installing DDC! Installation To install the DDC, remove the faceplate from above the control center on the subdoor and insert the DDC module Back of DDC Module from the back of the subdoor.

  • Page 13: User Settings Menu

    RK Series ™ Digital Display Center (DDC) User Settings Menu Press and hold Menu/Enter Button for 3 seconds while in the Display Menu to enter into this menu. Press the Menu/Enter Button to change between menu fields. LCOP - (Level Control Options Menu): Press Set/Change button to enter into this submenu.

  • Page 14: Time Dosing Options Menu

    RK Series ™ Digital Display Center (DDC) Time Dosing Options Menu F1t1 - (Field 1 Time 1 (Pump Enable Time Setting)) Display will alternate showing “F1t1” and the current value. Time shown is in [Minutes : Seconds] (Maximum time setting is 99:59) Press Set/Change button to change this field.

  • Page 15: Ddc Flow Chart

    RK Series ™ Digital Display Center (DDC) DDC Flow Chart LCOP CHANGE CHANGE Push to Change Press Field & Hold Et. # Menu/ MENU Enter ENTER Button MENU MENU ENTER ENTER r CC CHANGE Push to Change Field CC. #...
  • Page 16 RK Series ™ Digital Interface Board (DIB) Make sure power is OFF before installing DIB! Removable Face Plate Installation To install the DIB, remove the faceplate from above the control center on the subdoor and insert the DIB module from the back of the subdoor (be sure...
  • Page 17 RK Series ™ Digital Interface Board (DIB) Display Menu Press Menu/Enter Button to change between menu fields. Elapsed Time # - (# is Pump number (1 or 2)): Reads out the total elapsed run time of the corresponding pump. (Max...
  • Page 18 RK Series ™ Digital Interface Board (DIB) Level Cntrl Menu - (Level Control Options Menu): Lead Pump Set (Duplex Panels Only): Press Set/Change button to change this field. Possible Settings: Alternate = Alternates which pump turns on at LEAD PUMP input every time a pump runs.
  • Page 19 RK Series ™ Digital Interface Board (DIB) Time Dosing Options Menu (Time Dose Versions Only) Pump 1 Time On - (Pump Enable Time Setting) This is the amount of time the pump will be enabled to run once the level reaches the PUMP ON (simplex) or LEAD PUMP ON (duplex) input.
  • Page 20 RK Series ™ Digital Interface Board (DIB) Time Dosing Options Menu (Continued) Pump 2 Ovrrid On - (Pump Enable Time Setting for Override) See “Pump 1 Ovrrid On” Description Time shown is in [Minutes:Seconds] (Maximum time setting is 99:59) Press Set/Change button to change this field.
  • Page 21 RK Series ™ Digital Interface Board (DIB) Alarm History Menu This menu displays the last three alarms that have occurred, beginning with the most recent alarm. Auxiliary Inputs There are three Auxiliary Inputs on the DIB, each with its own alarm. Each has a 120Vac input, and all three share a common Neutral.
  • Page 22 RK Series ™ Digital Interface Board (DIB) Subdoor Control Center Display Settings Menu Menu Lead Pump Set Level Cntrl Menu Elapsed Time # 1 CHANGE Reset Cyc Cnt # Cycle Count # 1 CHANGE Reset ETM # Elapsed Time # 2...
  • Page 23 RK Series ™ Float System Troubleshooting THEN -The panel power lights are not on. -Make sure the Control / Alarm breaker(s) are turned on. -Make sure you have the correct incoming voltage. -Make sure all necessary jumper wires are in the proper terminal.
  • Page 24 RK Series ™ Float System Troubleshooting THEN -The pump(s) will not run in -Push the “Hand” button to see if automatic. the pump(s) will run in manual operation. If the pump does not run in manual operation contact a local certified professional.
  • Page 25 RK Series ™ Enclosure Dimensions Page 25...
  • Page 26 RK Series ™ Field Wiring Connections Terminal Strip With All Available Options L1 L2 N 1 2 3 4 N 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Sample RKDF230ACB Terminal Strip L1, L2 & N...
  • Page 27 Float System Specifications Available in Simplex & Duplex Duplex Includes Alternator & Lag Pump Delay 12.7” x 10.6” x 7.8” Enclosure Dimensions 14.6” x 11.9” x 7.8” Overall Dimensions Nema 4X with Molded Mounting Feet Enclosure 95 db with “Touch to Silence” Circuitry Alarm Piezo Displayed on Subdoor Float Status Lights...
  • Page 28 Technical support: + 1-800-746-6287 techsupport@sjeinc.com www.csicontrols.com PN1062852B 11/20 © 2019 SJE, Inc. All Rights Reserved. CSI Controls is a trademark of SJE, INC.

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