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Safari Snorkel SS1066HF Installation Manual

Jeep jk wrangler left hand drive crdi4 2.8litre-i4 diesel engine and eghv6 3.8litre v6 gasoline engine

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ITEM
PART NO
1
956-133-000 BODY - SNORKEL (SS1065HF)
2
000-135-800 3 1/2" AIR RAM ASSEMBLY
3
956-032-000 BRACKET - UPPER MOUNTING
4
000-002-100 BOLT - HEX - 6mm x 1.0 x 14mm (SEMS)
5
956-992-000 SPACER - PLASTIC 8.7mmID x 18mm x 4.5mm
6
7
000-311-300 WASHER - BODY - 8mm x 30mm - S/S
8
000-205-300 NUT - NYLOC - 8mm x 1.25mm - S/S
9
956-024-250 HOSE - AIR ENTRY
10
11
12
956-123-200 DUCT - AIR ENTRY (SS1066HF)
13
000-958-450 POP RIVET - ALUMINIUM - 4.8mm x 21mm
14
15
000-951-550 SCREW - S/T - 4.8mm x 16mm (BLACK)
16
000-914/B CLAMP - HOSE - No. 56 (BLACK)
17
956-017-000 TEMPLATE - OUTER FENDER
18
956-017-200 TEMPLATE - INNER FENDER
19
956-017-300 TEMPLATE - FENDER LINER (FRONT)
20
956-017-400 TEMPLATE - FENDER LINER (REAR)
21
956-017-500 TEMPLATE - AIR CLEANER HOUSING
22
000-987-178 TIE STRAP - NYLON - 4.8mm x 178mm
23
24
000-441-200 SLEEVE - AIR RAM
Manufactured by Safari Automotive Pty Ltd
73 Merrindale Drive, South Croydon Victoria 3136 Australia Tel: +61 3 9761 7244 Fax: +61 3 9761 7665
www.safarisnorkel.com
000-110 STUD - S/S - 8mm x 1.25 x 25mm
000-909 CLAMP - HOSE - 80/100mm
000-910 CLAMP - HOSE - 90/110mm
000-226 CLIP - SPIRE - 4.8 x 2.5/3.7mm
000-268 NUT - TUBE - FENDER LINER
ABN 75 803 294 474
Installation Guide – Safari SS1066HF Page - 1 of 12
SS1066HF
Jeep JK Wrangler Left Hand Drive
CRDI4 2.8Litre-I4 Diesel Engine and
EGHV6 3.8Litre V6 Gasoline Engine
DESCRIPTION
6/10/2009
QTY
1
1
1
3
2
3
3
3
1
1
1
1
9
3
3
1
1
1
1
1
1
1
1
1

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Summary of Contents for Safari Snorkel SS1066HF

  • Page 1 Manufactured by Safari Automotive Pty Ltd 73 Merrindale Drive, South Croydon Victoria 3136 Australia Tel: +61 3 9761 7244 Fax: +61 3 9761 7665 www.safarisnorkel.com ABN 75 803 294 474 Installation Guide – Safari SS1066HF Page - 1 of 12...
  • Page 2 (Item 17) are correct. Jack the vehicle up and remove the right hand front wheel. Remove the RHS inner fender liner. (The 3 rear plastic pop rivets must be removed as shown). Installation Guide – Safari SS1066HF Page - 2 of 12...
  • Page 3 Remove the template. Position the inner fender template (Item 18) over the 2 flare clips. Using a felt tip pen, mark the required fender panel area which needs to be removed. Installation Guide – Safari SS1066HF Page - 3 of 12...
  • Page 4 This process is critical to ensure that adequate clearance is achieved for the fitment of the air entry hose (Item 9). Prepare the surface and paint to prevent the panel from rusting. Installation Guide – Safari SS1066HF Page - 4 of 12...
  • Page 5 65mm mark. Lift the edges of the sleeve (Item 24) and apply several small dabs of Loctite 406 Instant Adhesive or similar to secure the sleeve in position. Installation Guide – Safari SS1066HF Page - 5 of 12...
  • Page 6 Use an air body saw to cut away the required section of the air cleaner housing mounting bracket as shown. Ensure that the wiring harness is clear of the saw blade whilst cutting. Installation Guide – Safari SS1066HF Page - 6 of 12...
  • Page 7 Use a grinder to remove the intake snout from the air cleaner base. Hint: Remove the four lid retaining clips to make it easier to handle the air cleaner base. Installation Guide – Safari SS1066HF Page - 7 of 12...
  • Page 8 (Item 10) at the rear end of the air entry hose (Item 9). Install the air entry hose to the snorkel body outlet and the air entry duct. Do not tighten the hose clamps yet. Installation Guide – Safari SS1066HF Page - 8 of 12...
  • Page 9 Tighten the hose clamps (Items 10 & 11) at each end of the air entry hose (Item Reinstall the air filter element, air cleaner housing top and connect sensor plugs. Installation Guide – Safari SS1066HF Page - 9 of 12...
  • Page 10 Align the rear inner fender liner template (Item 20) to the front wheel side of the plastic fender liner as shown. Retain with masking tape. Mark the outline but do not cut yet. Installation Guide – Safari SS1066HF Page - 10 of 12...
  • Page 11 Deburr and paint the hole to prevent rust. Install the plastic tie strap (Item 22) as shown. Installation Guide – Safari SS1066HF Page - 11 of 12...
  • Page 12 Manufactured by Safari Automotive Pty Ltd 73 Merrindale Drive, South Croydon Victoria 3136 Australia Tel: +61 3 9761 7244 Fax: +61 3 9761 7665 www.safarisnorkel.com ABN 75 803 294 474 Installation Guide – Safari SS1066HF Page - 12 of 12...