Pottinger SYNKRO 4030 K/nova Mounting Instructions
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Pottinger SYNKRO 4030 K/nova Mounting Instructions

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Mounting instructions
Nr. 99 9794.GB.60M.1
SYNKRO 4030 K/nova
(Type 9794 : + . . 01001)
SYNKRO 5030 K/nova
(Type 9795 : + . . 01001)
SYNKRO 6030 K/nova
(Type 9796 : + . . 01001)

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Summary of Contents for Pottinger SYNKRO 4030 K/nova

  • Page 1 Mounting instructions Nr. 99 9794.GB.60M.1 SYNKRO 4030 K/nova (Type 9794 : + . . 01001) SYNKRO 5030 K/nova (Type 9795 : + . . 01001) SYNKRO 6030 K/nova (Type 9796 : + . . 01001)

  • Page 2: Table Of Contents

    Table of contents SAFETY NOTES Qualification ............................. 3 Intended use............................. 3 Before starting assembly .......................... 3 General safety instructions for assembly ....................3 Symbols used in the assembly instructions ..................... 4 BOLT TIGHTENING TORQUES - WORKS STANDARD Scope ............................... 6 ASSEMBLY INSTRUCTIONS As delivered Synkro 4030 .........................

  • Page 3: Safety Notes

    SAFETY NOTES Qualification • These assembly instructions are intended for qualified expert personnel only. Intended use • The intended use is described in the operating instructions of the machine. The installation of add-on equipment will not change the intended use of the machine. Before starting assembly •...

  • Page 4: Symbols Used In The Assembly Instructions

    Symbols used in the assembly instructions The following symbols are used in assembly instructions of Pöttinger. Please memorize the meaning of the symbols. If you find any symbol in the assembly instructions that is unknown to you or you are not sure about, please consult these pages and read the meaning once again.
  • Page 5 Symbol Meaning This arrow points at parts associated with a text box. The part will be named in the text box or the assembly will be described in detail. This arrow also marks the Arrow 1 relationship to illustrations or particular marked points in the illustrations.

  • Page 6: Bolt Tightening Torques - Works Standard

    BOLT TIGHTENING TORQUES - WORKS STANDARD Scope This works standard applies to all metric bolts for which no particular tightening torque has been specified in the drawing/assembly instructions. The property class is shown on the bolt head. • The specified values are nominal values and apply to a friction coefficient of the head of IJ = 0.14 and a thread friction value of JJ = 0.125.

  • Page 7: As Delivered Synkro 4030

    ASSEMBLY INSTRUCTIONS 9794.EN.60M.1 4030 S DELIVERED YNKRO Packer rollers enclosed may vary from those presented in these instructions. Double rollers are delivered on a separate pallet for packaging-related reasons. However installation is carried out in the same manner in every case. - 7 -...

  • Page 8: As Delivered Synkro 5030 / 6030

    9794.EN.60M.1 5030 / 6030 S DELIVERED YNKRO - 8 -...

  • Page 9: Remove Packaging As Example Syncro 4030

    9794.EN.60M.1 4030 EMOVE PACKAGING AS EXAMPLE YNCRO Packer roller DANGER Danger of serious to fatal injuries through falling machine parts! Tr a n s p o r t s a f e g u a r d between packer roller and pallet must still remain intact! Remove packer roller transport safeguard.
  • Page 10 9794.EN.60M.1 Remove transport safeguard from small parts bag. Small parts bag. Remove transport guard - 10 -...
  • Page 11 9794.EN.60M.1 Remove accompanying struts. Undo transport fixings and remove enclosed struts. - 11 -...
  • Page 12 9794.EN.60M.1 Undo transport fixings and remove enclosed struts. Remove cable ties – transport safeguard. - 12 -...
  • Page 13 9794.EN.60M.1 Attach boundary disc Remove pin to suitable lifting device (lifting sling). Remove boundary disc. Carry out procedure similarly on both sides of machine. - 13 -...

  • Page 14: Remove Left Discs Frame

    9794.EN.60M.1 EMOVE LEFT DISCS FRAME Attach suitable lifting device (lifting sling) to discs on discs frame as shown. Discs frame Undo transport fixings. Keep individual removed parts handy. - 14 -...
  • Page 15 9794.EN.60M.1 Undo transport fixings. Keep individual removed parts handy. Lift discs frame and carefully remove. Do not damage paintwork! - 15 -...
  • Page 16 9794.EN.60M.1 Remove struts as shown. Keep individual removed parts handy. Do not remove struts. Remove struts. Remove struts as shown. Keep individual removed parts handy. Do not remove struts. Remove struts. Carry out procedure similarly on both sides of machine. - 16 -...
  • Page 17 9794.EN.60M.1 Place discs frame in this position. This diagram shows right-side discs frame! Lay out and sort contents of small parts bag. This minimizes search time!. - 17 -...

  • Page 18: Fit Central Adjustment For Right Strut

    9794.EN.60M.1 IT CENTRAL ADJUSTMENT FOR RIGHT STRUT Remove remaining packaging material. Central adjustment strut. Both struts are identical! - 18 -...
  • Page 19 9794.EN.60M.1 Remove locking bolt and keep handy. If no bolt is present, then it is in the small parts bag. Remove external stop. Remove pre-fitted bolt on other end of strut. Einzelteile griffbereit halten. - 19 -...
  • Page 20 9794.EN.60M.1 1. Remove bolt Reinsert bolt and tighten 2. Move lever upward Push strut in. Reinsert previously removed hex. bolt M 20 x 1.5 including sleeve. - 20 -...
  • Page 21 9794.EN.60M.1 Refit previously removed hex. nut M 20 x 1.5 including sleeve and tighten. Refit previously removed stop and secure properly. HINT Lightly grease thread! Reinsert locking bolt M 12 x 40 and lock nut M 12, and tighten. Carry out procedure similarly on both sides of machine. - 21 -...

  • Page 22: Fit Boundary Discs To Discs Frame

    9794.EN.60M.1 IT BOUNDARY DISCS TO DISCS FRAME Right boundary disc Left boundary disc Remove bolts and linch pins, and keep handy. - 22 -...
  • Page 23 9794.EN.60M.1 Position right boundary disc as shown. Ensure sleeve does not go missing. Right-side discs frame. Reinsert previously removed bolts and tighten. Reinsert linch pin and secure properly. Bolt Linch pin Carry out procedure similarly on both discs frames. - 23 -...

  • Page 24: Fit Discs Frames

    9794.EN.60M.1 IT DISCS FRAMES Lift discs frame at centre as close as possible to centre of gravity. This diagram shows right-side discs frame! Loosen fixing bolts on remaining struts. This diagram shows left-side discs frame! - 24 -...
  • Page 25 9794.EN.60M.1 Insert hex. bolt M 16 x 70 and sleeve into strut as shown, but do not tighten yet. M 16 x 70 Sleeve Carry out procedure similarly on all struts. Manoeuvre discs frame to machine as shown. This diagram shows left-side discs frame! - 25 -...
  • Page 26 9794.EN.60M.1 Position struts as shown. Insert hex. bolt M 20 x 95 x 1.5 and sleeve. See next page. - 26 -...
  • Page 27 9794.EN.60M.1 Insert 2 hex. bolts M 20 x 95 x 1.5 and sleeve. Hex. nut M 20 x 1.5 Insert 4 hex. bolts M 20 x 95 x 1.5 and sleeve. - 27 -...
  • Page 28 9794.EN.60M.1 Repeat procedure anaologously on both sides of the machine. - 28 -...

  • Page 29: Fitting Discs Frame (Synkro 5030 / 6030)

    9794.EN.60M.1 5030 / 6030) ITTING DISCS FRAME YNKRO The packer roller should already have been removed! 1. Attach discs frame centrally using lifting sling. 2. Remove transport safeguards. 3. Lift discs frame slightly and lower towards rear. Remove pre-fitted bolts and keep them handy.
  • Page 30 9794.EN.60M.1 - 30 -...
  • Page 31 9794.EN.60M.1 Repeat procedure analogously on both sides of the machine. - 31 -...

  • Page 32: Fitting Bracket (Synkro 5030 / 6030)

    9794.EN.60M.1 5030 / 6030) ITTING BRACKET YNKRO - 32 -...
  • Page 33 9794.EN.60M.1 - 33 -...

  • Page 34: Fit Central Adjustment Struts

    9794.EN.60M.1 IT CENTRAL ADJUSTMENT STRUTS Hex. bolt M 20 x100 Sleeve Hex. bolt M 20 x 80 Strut Sleeve Sechskantmutter M 20 All struts are the same! Fit strut as shown. - 34 -...
  • Page 35 9794.EN.60M.1 Insert hex. bolt M 20x 100 and sleeve. Fit hex. nut M 20 but do not tighten yet! Fit second strut as shown. - 35 -...
  • Page 36 9794.EN.60M.1 Fit sleeve and hex. nut M 20. Now tighten all fitted nuts and bolts. Carry out procedure similarly on both sides of machine. - 36 -...

  • Page 37: Fitting The Packer Roller Mounting Bracket For Individual Rollers

    9794.EN.60M.1 ITTING THE PACKER ROLLER MOUNTING BRACKET FOR INDIVIDUAL ROLLERS Remove pre-fitted bolts and keep them handy. - 37 -...
  • Page 38 9794.EN.60M.1 The assembly position is the factory basic position! Repeat procedure analogously on both sides of the machine. - 38 -...

  • Page 39: Fitting The Mounting Bracket For Double Rollers

    9794.EN.60M.1 ITTING THE MOUNTING BRACKET FOR DOUBLE ROLLERS Carry out procedure as described in preceding Chapter. The assembly position is the factory basic position! Repeat procedure analogously on both sides of the machine. Hex head bolt M20 x 1.5 x 80 Hex nut M20 x 1.5 Nordlock NL20 - 39 -...

  • Page 40: Fit Packer Roller

    9794.EN.60M.1 IT PACKER ROLLER Double packer rollers are fitted analogously! Remove 4 hex. bolts M 20 x 160 and keep handy. Lift packer roller as horizontally as p o s s i b l e u s i n g suitable lifting device (lifting sling).
  • Page 41 9794.EN.60M.1 Manoeuvre packer roller to mounting brackets on machine as shown. Mounting bracket Mounting bracket Reinsert 4 hex. bolts M 20 x 160, but do not tighten yet. - 41 -...
  • Page 42 9794.EN.60M.1 Carry our procedure similarly on both sides of machine. Arrange packer roller over middle of bearing frame. Bearing frame Bearing frame Packer roller distance 20 mm Only tighten 16 fastenings on mounting brackets when Left packer roller Right packer roller distances correspond! - 42 -...
  • Page 43 9794.EN.60M.1 Attach machine to a tractor and raise. Procedure wise, see chapter “Attach to tractor” in operator’s manual. Ensure that the locking device locks correctly! - 43 -...

  • Page 44: Final Inspection

    Final inspection - Check all screwed connections and plug-in connections for perfect condition and tight seat. - Upon completion of the assembly, grease all lubrication points for the first time as described in the maintenance instructions (see operating instructions) and check the oil level of all gearboxes, etc. Fill up, if necessary. For suitable lubricants consult the maintenance instructions, which are part of the operating instructions.
  • Page 45 Im Zuge der technischen Wei ter ent wick lung La société PÖTTINGER Ges.m.b.H améliore Following the policy of the PÖTTINGER Ges. arbeitet die PÖTTINGER Ges.m.b.H stän dig constamment ses produits grâce au progrès m.b.H to improve their products as technical an der Verbesserung ih rer Pro duk te.
  • Page 46 ALOIS PÖTTINGER Maschinenfabrik Gesellschaft m.b.H A-4710 Grieskirchen Telefon: 0043 (0) 72 48 600-0 Telefax: 0043 (0) 72 48 600-2511 e-Mail: landtechnik@poettinger.at Internet: http://www.poettinger.at GEBR. PÖTTINGER GMBH Stützpunkt Nord Steinbecker Strasse 15 D-49509 Recke Telefon: (0 54 53) 91 14 - 0 Telefax: (0 54 53) 91 14 - 14 PÖTTINGER France 129 b, la Chapelle...

This manual is also suitable for:

Synkro 5030 k/novaSynkro 6030 k/nova

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