Advanced QUICKSTART BR2303NI-A01-DC080 User Manual
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Advanced QUICKSTART BR2303NI-A01-DC080 User Manual

Plug-n-play servo system with analog drive, brushed motor and cables
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Sold & Serviced By:
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
sales@electromate.com
User Manual
BR2303NI-A01-DC080
Plug-n-Play Servo System
with analog drive, brushed motor and cables
(Continuous 3.1 lb-in, 4700 rpm)
v. 1.02

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Summary of Contents for Advanced QUICKSTART BR2303NI-A01-DC080

  • Page 1 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com User Manual BR2303NI-A01-DC080 Plug-n-Play Servo System with analog drive, brushed motor and cables (Continuous 3.1 lb-in, 4700 rpm) v. 1.02...
  • Page 2 Thank you for purchasing this QuickStart package! QuickStart makes it easy to set up Advanced Motion Controls drives to get your system running quickly. The drive and motor have been matched with each other, the cables are custom made for this system and an interface board simplifies integration with your controller.

  • Page 3: Getting Started

    QuickStart isn't intended for multiple, pre-packaged system selling. Initial exposure to Advanced Motion Controls' drives is the key. Each project will be followed up by our Sales department to determine overall progress and assist in determining the next step.

  • Page 4: Additional Requirements

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Getting Started Package Contents Brushed Servo Drive 12A8 Brushed NEMA 34 Motor MBR2303NI Screw Terminal Board SIB (System Interface Board) Motor Power Cable (10 foot) CBL-P01-10 Drive Cable (1.5 foot) CBL-D01...
  • Page 5 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5-Minute QuickStart Let’s spin the motor! This quick setup procedure will get the motor moving in a short amount of time without the need for a controller.
  • Page 6 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5-Minute QuickStart Inhibit Switch (optional for this section) An inhibit switch (not included) can be connected between pins 9 and 11 on the Interface Board.
  • Page 7 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5-Minute QuickStart...

  • Page 8: System Power-Up

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5-Minute QuickStart Inhibit Line Test (optional) – Follow this step only if you installed the inhibit switch described in the wiring section on page 6. This is to verify that the optional inhibit switch is functioning and the drive is initially powered up in a disabled state.

  • Page 9: Signal Ground

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com a Wiring sales@electromate.com Integrate QuickStart into your System The following instructions are a continuation of the 5-Minute QuickStart. This section explains controller wiring, drive configuration, drive mounting, motor mounting, SIB mounting and load coupling.

  • Page 10: Drive Mounting

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com a Wiring sales@electromate.com Integrate QuickStart into your System in a positioning application if the external controller closes the position loop. In fact, most high performance positioning systems use a drive in torque mode with the controller closing the velocity and position loops.
  • Page 11 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com a Wiring sales@electromate.com Integrate QuickStart into your System SIB Mounting Mounting Dimensions can be found in the SIB datasheet in the Appendix. The SIB can be mounted using the mounting holes or a DIN tray such as from Phoenix Contact.
  • Page 12 Check the documentation on your controller or contact the manufacturer of your controller to determine the correct mode for your drive. Advanced Motion Controls Analog Servo Drives are configured using Switches and Potentiometers. There is no software to download or configure.

  • Page 13: Gain Setting

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com b Configuration (Torque Mode) sales@electromate.com Integrate QuickStart into your System Torque Mode Configuration The terms ‘Torque Mode’ and ‘Current Mode’ are synonymous. They can be interchanged and you may see either of these terms throughout this document and other motion control documents.
  • Page 14 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com b Configuration (Velocity Mode) sales@electromate.com Integrate QuickStart into your System Velocity Mode Configuration Velocity mode controls the motor such that the motor velocity is proportional to the input command.
  • Page 15 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com b Configuration (Velocity Mode) sales@electromate.com Integrate QuickStart into your System Loop Gain Pot 1 In Velocity Mode the loop gain increases the responsiveness of the system. The loop gain settings in the mode selection table are a good starting point.
  • Page 16 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Going into Production Prototype to Production Once you have completed your proof of concept you will be ready to design for production. If you decide that the QuickStart drive and motor are perfect for you then you’re in luck. Both are popular off-the-shelf items that are readily available.
  • Page 17 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Appendix Appendix A. System Specifications B. Drive C. Motor D. Cables E. System Interface Board...
  • Page 18 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...

  • Page 19: System Specifications

    Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com System Specifications System Specifications Torque – peak 6.88 lb-in, 0.777 Torque – continuous 3.13 lb-in, 0.35 Nm Velocity Maximum 4700 Supply Voltage 20-80VDC Encoder Resolution NA –...
  • Page 20 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...
  • Page 21 Small size, low cost, ease of use • DIP switch selectable: current, voltage, velocity, analog position loop • Four quadrant regenerative operation • Agency Approvals: BLOCK DIAGRAM: ADVANCED MOTION CONTROLS 3805 Calle Tecate, Camarillo, CA 93012 Tel: (805) 389-1935, Fax: (805) 389-1165...

  • Page 22: Mechanical Specifications

    Sold & Serviced By: ELECTROMATE 25A Series Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com DESCRIPTION: The 25A Series PWM servo amplifiers are designed to drive brush type DC motors at a high switching sales@electromate.com frequency. A single red/green LED indicates operating status. All models are fully protected against over-voltage, over- current, over-heating and short-circuits across motor, ground and power leads.
  • Page 23 Sold & Serviced By: ELECTROMATE 25A Series Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com PIN FUNCTIONS: sales@electromate.com CONNECTOR NAME DESCRIPTION / NOTES +5V OUT Internal DC-to-DC converter, outputs regulated voltages of SIGNAL GND ±5 V @ 3 mA for customer use. Short circuit protected. -5V OUT +REF IN Differential analog input, maximum ±15 V, 50K input...
  • Page 24 Sold & Serviced By: ELECTROMATE 25A Series Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com SWITCH FUNCTIONS: sales@electromate.com SETTING SWITCH FUNCTION DESCRIPTION Internal voltage feedback Shorts out the current It is recommended to leave SW2 in OFF Current loop loop integrator position.

  • Page 25: Operating Mode Selection

    Sold & Serviced By: ELECTROMATE 25A Series Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com TEST POINTS FOR POTENTIOMETERS: See section “G” sales@electromate.com SET-UP: See section “G” for engineering and installation notes. OPERATING MODE SELECTION: These modes can be selected by the DIP-switches according to the chart in the functional block diagram: •...

  • Page 26: Ordering Information

    Sold & Serviced By: ELECTROMATE 25A Series Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com ORDERING INFORMATION: sales@electromate.com Models: 12A8X, 25A8X, 20A14X, and 20A20X X indicates the current revision letter. MOUNTING DIMENSIONS: See page F-7.
  • Page 27 Sold & Serviced By: ELECTROMATE Mounting Dimensions Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...
  • Page 28 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...
  • Page 29 Sold & Serviced By: ELECTROMATE Quick Start Motor Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com MBR2303NI BRUSHLESS SERVO MOTOR sales@electromate.com FEATURES: • 2.25 Inch Size 23 Motor • Continuous Torques up to 50 oz-in • Speeds up to 4700 rpm •...
  • Page 30 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...

  • Page 31: Wiring Specifications

    Sold & Serviced By: ELECTROMATE Quick Start Cable Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com CBL-D01 DRIVE CABLE sales@electromate.com WIRING SPECIFICATIONS: CABLE: CBL-D01 Side 1 Common Side 2 Connector Contact Wiring Scheme Function Wire Color Contact Connector Single Wire SGND...
  • Page 32 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...
  • Page 33 Sold & Serviced By: ELECTROMATE Quick Start Cable Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com CBL-P01-10 POWER CABLE sales@electromate.com WIRING SPECIFICATIONS: CABLE: CBL-P01-10 Side 1 Common Side 2 Connector Contact Wiring Scheme Function Wire Color Contact Connector A (4-Pin Molex) Single Wire...
  • Page 34 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com...
  • Page 35 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com System Interface Board (SIB) Dimensions 72mm x 72mm C1 Connector 15 pin to motor C2 Connector 26 pin to drive C3 Connector 26 pin user interface. C3 Pin Functions Pin Function 1 +5V 3mA...

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