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Summary of Contents for RGC HYDRAPAK HV1855C
- Page 1 HV1855C HYDRAPAK INSTRUCTIONS REIMANN & GEORGER CORPORATION CONSTRUCTION PRODUCTS BUFFALO, NY P/N 6122035 11/25/13...
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Page 2: Table Of Contents
Engine Inspection and Maintenance ....................9 Maintenance Schedule ........................10 TROUBLESHOOTING ......................11 PARTS LIST ..........................15 LIST OF FIGURES FIGURE DESCRIPTION PAGE Typical HydraPak Product Nameplate ..................... 4 HV1855 Assembly Drawing ......................16 RGC CONSTRUCTION PRODUCTS PHONE: (716) 895-1156... - Page 3 PRE-OPERATIVE CHECKLIST This checklist must be checked prior to each use of the HydraPak. This checklist is to be used as a guideline in conjunction with the maintenance and inspection procedures outlined in this manual. The HydraPak and related equipment must be thoroughly inspected prior to each use by a trained person.
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Page 4: Safety
1 SAFETY 1.1 INTRODUCTION Your Reimann & Georger Corporation HV1855 HydraPak has been engineered to provide performance, long term economics and safety advantages that no other type can match. However, even a well-designed and well-built hydraulic power unit can malfunction or become hazardous in the hands of an inexperienced and/or untrained user. Therefore, read this manual and related equipment manuals thoroughly before operating your HydraPak to provide maximum safety for all operating personnel, and to get the maximum benefit from your equipment. - Page 5 13. Do not adjust the HydraPak while it is running. 14. Never adjust or service the associated hydraulic equipment during operation or while connected to the HydraPak. 15. Know how to stop the HydraPak quickly in case of emergency. 16. Allow engine to cool two minutes before refueling. 17.
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Page 6: Specifications
Many types of compatible hydraulic oil are available through your local dealer/distributor. As an original equipment manufacturer, RGC uses a Grade ISO VG 32 hydraulic oil. Extreme weather conditions or operating environments may require using a different viscosity oil or fluid type than what is provided. -
Page 7: Nameplate And Serial Number Tag
2.3 NAMEPLATE AND SERIAL NUMBER TAG It is important to identify your HydraPak completely and accurately whenever ordering spare parts or requesting assistance in service. The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2-1. Record the model and serial numbers for future reference. -
Page 8: Operation
3 OPERATION 3.1 BEFORE OPERATING THE HYDRAPAK WARNING: ONLY TRAINED PERSONNEL SHALL OPERATE THIS EQUIPMENT. A TRAINED PERSON IS ONE WHO HAS READ AND THOROUGHLY UNDERSTANDS THIS INSTRUCTION MANUAL AND RELATED EQUIPMENT MANUALS AND, THROUGH TRAINING AND EXPERIENCE, HAS SHOWN KNOWLEDGE REGARDING THE SAFE OPERATIONAL PROCEDURES. -
Page 9: Starting And Operating The Hydrapak
Before making any hydraulic connections, inspect all hydraulic lines, fittings and hoses for leaks and risks of rupture as follows: Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any other damage. Never try to stop any detected leak with any body parts. Do not put your face close to suspected leaks. -
Page 10: Stopping The Hydrapak
Begin operating each tool being used by turning the flow control knob that is directly above the pressure and tank ports to which that tool is connected to its fully ON position. No tool will operate properly if its flow control knob is not fully turned on. -
Page 11: Inspection And Maintenance
4 INSPECTION AND MAINTENANCE 4.1 GENERAL MAINTENANCE RULES Proper maintenance of the HydraPak and related hydraulic equipment consists of adhering to all the guidelines given in this chapter and in the Pre-Operative Checklist in the front of this manual. Proper maintenance is required to maintain the system in good condition, which is defined as each part being free of damage or functional defects. -
Page 12: Electrical Inspection And Maintenance
4.3 ELECTRICAL INSPECTION AND MAINTENANCE The electrical system requires the following visual inspections before each use of the HydraPak: Fuses must be secured in their holders. All terminal connections must be intact. Insure that battery terminal bolts/nuts are tight. Battery fluid level should be full to within 1/8 inch from bottom of vent well neck. If the battery charge is insufficient to start the engine, recharge the battery with a 12-volt charger at a rate of 5-30 amp/hour. -
Page 13: Maintenance Schedule
4.5 MAINTENANCE SCHEDULE The following table summarizes the type and frequency of maintenance required. Follow the manufacturer’s instructions for proper lubrication and detailed maintenance. For repairs, contact the nearest authorized service center. TYPE OF MAINTENANCE SERVICE FREQUENCY Check and clean obstruction from air intake at recoil starter screen Daily Check and clean obstruction from heat exchanger* Daily... -
Page 14: Troubleshooting
5 TROUBLESHOOTING The following chart is intended to assist with troubleshooting the HV1855 HydraPak. While not all inclusive, the chart outlines the most common causes of a problem and the recommended course of action. The troubleshooting guide for each associated hydraulic tool is in the specific manual supplied with that tool. CAUTION: IF THE PROBLEM WITH THE ENGINE IS NOT CERTAIN, ALWAYS FOLLOW THE MANUFACTURER’S WARRANTY POLICY BEFORE ANY OTHER REPAIR OR... - Page 15 HydraPak is operating hydraulic tool slowly or One or more of the following flow restrictions: erratically—engine operating normally Hose kinked or damaged (continued). System filter clogged—fluid going through bypass. Suction filter clogged—fluid going through bypass. Steel line pinched or damaged. Heat exchanger clogged.
- Page 16 Air leak in suction line. Improper type of hydraulic oil--as an original equipment manufacturer, RGC uses a Grade ISO VG 32 hydraulic oil. If you have any questions concerning the type of oil you should use for your HydraPak, consult your local supplier or RGC for details.
- Page 17 Engine running roughly. Engine out of adjustment—tune engine after consulting engine manufacturer. Engine stalls when load is applied. Defective actuator on electronic governor is failing to move throttle lever—replace actuator as described in the engine manual. Engine fails to return to idle after a load is Defective actuator on electronic governor is failing to move throttle removed.
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Page 18: Parts List
6 PARTS LIST The following parts list applies to the HV1855C HydraPak only. Each item number on this parts list can be matched with the item number shown on the Figure 6-1 assembly drawing. Item Number Part Number Quantity Description 2546004 MAIN FRAME 5570377... -
Page 19: Hv1855 Assembly Drawing
Figure 6-1. HV1855 Assembly Drawing... - Page 20 LIMITED PRODUCT WARRANTY Reimann & Georger Corporation Hoisting and Construction Products A. LIMITED WARRANTY Reimann & Georger Corporation (the “Manufacturer”) warrants to the original purchaser (the “Buyer”) that all Reimann & Georger Hoisting and Construction products shall be free of defects in material and workmanship for a period of one (1) year from date of original purchase.
- Page 21 ADDITIONAL EXCLUSIONS FROM THIS LIMITED WARRANTY. THIS LIMITED WARRANTY DOES NOT COVER ANY OF THE FOLLOWING: Equipment which has been abused, damaged, used beyond rated capacity, or repaired by persons other than authorized service personnel. Damage caused by acts of God which include, but are not limited to, hailstorms, windstorms, tornadoes, sandstorms, lightning, floods, and earthquakes.
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