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Translation of the original instructions
profiLINE 140
Edition: March 2019
Article no.: 1039740
March 2019
MAN_EN_1039740_profiLINE140_R3d.docx
Translation of the original instructions
profiLINE 140
IEF-Werner GmbH
Wendelhofstraße 6
78120 Furtwangen - Germany
Phone: + 49 7723-925-0
Fax: + 49 7723-925-100
www.IEF-Werner.de
info@IEF-Werner.de
Page 1 of 48
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Table of Contents
Summary of Contents for IEF Werner profiLINE 140
- Page 1 Translation of the original instructions profiLINE 140 Edition: March 2019 Article no.: 1039740 IEF-Werner GmbH Wendelhofstraße 6 78120 Furtwangen - Germany Phone: + 49 7723-925-0 Fax: + 49 7723-925-100 www.IEF-Werner.de info@IEF-Werner.de March 2019 Translation of the original instructions profiLINE 140 Page 1 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
- Page 2 IEF-Werner GmbH expressly reserves all rights for replication and photomechanical reproduction, including in extracts. We are always grateful for suggestions for improvements and information about errors. © March 2019, IEF-Werner GmbH Translation of the original instructions March 2019 Page 2 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 3: Table Of Contents
Tightening torques for screw connection ..............22 3.6.2 Standard strokes profiLINE140 ................22 3.6.3 Type label ........................22 3.6.4 Technical data of the linear module profiLINE 140 ..........23 Maintenance ..........................24 Guide rail system ........................24 Ball screw spindle .........................25 Sealing lip system .........................25 Troubleshooting ..........................26 Parts lists and drawings ......................28... - Page 4 Carriage unit profiLINE 140 (TG 1000900) ................30 Parts list limit switch strip internal (TG 1000338) ..............32 Parts list limit switch strip external (TG 1000338) ..............32 Motor installation, axial (TG 1000315) .................34 Motor installation, gear flange (TG 1000308) ...............36 Motor installation variants .....................38 6.7.1...
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Page 5: Safety
Do not touch the marked areas or wait for an adequate cooling time. CAUTION Motor connectors must not be inserted or disconnected when live. Risk of burning of the contacts and risk of flying sparks. March 2019 Translation of the original instructions Safety profiLINE 140 Page 5 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 6: Special Hazard Warnings
In addition, this translation of Original User's Manual also contains the following special hazard warning: DANGER OF CRUSHING These places of the components pose the danger of crushing limbs in operation. Safety Translation of the original instructions March 2019 Page 6 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 7: Intended Use
• etc. Reasonably foreseeable misuse The linear module profiLINE 140 is not to be used for certain applications such as the transport of persons and animals or as a pressing/bending device for cold working of metal. Use of the linear module without additional measures is also not possible in special fields of application, such as the chemical or food industry or in explosive atmospheres. -
Page 8: Assembly Instructions
3 Assembly instructions Installation position The installation position is optional, i.e. the profiLINE 140 movement unit can be installed horizontally as well as vertically. CAUTION With the vertical installation position, use only motors with spring-operated brake to prevent the lowering of the drive in de-energized condition! -
Page 9: Pluggable Coupling
"M" =16 mm is observed in the installed condition. Light greasing can reduce the axial installation force. Elastic ring gear M = 16 mm Figure 4: Coupling with installation dimension March 2019 Translation of the original instructions Assembly instructions profiLINE 140 Page 9 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 10: Motor Installation Via Offset Gearbox Flange
Figure 5: Motor installation via offset gearbox flange NOTE For an overview of the different motor installation variants, see the section Motor installation variants, Page 38. Assembly instructions Translation of the original instructions March 2019 Page 10 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 11: Overview Of Reduction Ratios
93.65 134.06 149.15 164.23 2,5:1 93.04 2,5:1 138.68 2,5:1 168.92 Different transmission ratios or distances between axes on request * Plain motor shaft possible March 2019 Translation of the original instructions Assembly instructions profiLINE 140 Page 11 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 12: Transverse Installation
Transverse installation Two methods are available for the transverse mounting of the profiLINE 140 movement units (see the following sections). 3.3.1 Mounting of basic body on carriage The transverse mounting is performed by means of two clamping rails, article No.: 1010173. -
Page 13: Attachment
Attachment The profiLINE 140 movement unit is attached to a level installation surface with clamping profiles. We recommend using drilled attachment holes with a spacing of 80-120 mm. The basic body has four mating holes to make possible a reproducible position. -
Page 14: Installation Of Actuators
3.4.1 Installation of actuators The actuators (cylinders, pick-up modules, etc.) that are to be installed on the profiLINE 140 movement unit can be attached via the drilling pattern on the carriage. Six drillings (M6) are available for the attachment (see Figure 9). -
Page 15: Pinning
3.4.2 Pinning The profiLINE 140 movement unit provides the possibility to pin a transverse mounting or a customised installation without additional tools (drill, reamer) in a reproducible manner. For this purpose, four hardened drill bushings are located in the short carriage section. -
Page 16: Wiring
Protection class IP 67 Short-circuit proof (response value for short-circuit protection 160mA) Protected against polarity reversal Switch dampened LED off Switch not dampened LED lit Assembly instructions Translation of the original instructions March 2019 Page 16 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... - Page 17 -movement green white limit switch +movement yellow Reference switch grey Figure 13: Plug assignment, view of pins active area Figure 14: Initiator March 2019 Translation of the original instructions Assembly instructions profiLINE 140 Page 17 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 18: Installation Of Initiators
028585 Threaded pin M4 030887 Initiator PNP normally closed 025165 contact Initiator PNP normally open 726744 contact Screw M4 x 14 DIN 7984 1016016 Assembly instructions Translation of the original instructions March 2019 Page 18 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 19: External Installation Of The Initiators
Screw M4 x 30 DIN 912 626485 Screw M3 x 6 DIN 7380 626164 Screw M4 x 12 DIN 912 656836 Holder 1008969 Nut M4 DIN 439 626953 March 2019 Translation of the original instructions Assembly instructions profiLINE 140 Page 19 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 20: Integrated Installation Of The Initiators
At integrated installation of the initiators, particularly observe that only screws according to DIN 7984 (flat-head) are used, because the guide carriages would otherwise be damaged. Assembly instructions Translation of the original instructions March 2019 Page 20 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 21: Cable Routing
We recommend to also order cables and cable routing chains at IEF-Werner GmbH. March 2019 Translation of the original instructions Assembly instructions profiLINE 140 Page 21 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 22: Technical Data
LB [mm] LB [mm] 1005 1065 1035 1125 1095 1185 1155 1020 1245 1215 3.6.3 Type label profiLINE 140 Figure 18: Type label (example) Assembly instructions Translation of the original instructions March 2019 Page 22 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 23: Technical Data Of The Linear Module Profiline 140
3.6.4 Technical data of the linear module profiLINE 140 Parameter Value max. carrying capacity C 3000 max. carrying capacity C 3000 max. axial load F 3000 max. torque M [Nm] (static) max. torque M [Nm] (static) max. torque M [Nm] (static) -
Page 24: Maintenance
10000 km or, if this is not reached, after about two years. Relubrication is performed, e.g., with a special grease press (IEF-item no.: 1055123). Carriage part Grease gun Figure 20: Guide rail system Maintenance Translation of the original instructions March 2019 Page 24 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 25: Ball Screw Spindle
We recommend the replacement of worn sealing lips by new ones (article no.: 1004271). Sealing lip system Figure 23: Sealing lip system March 2019 Translation of the original instructions Maintenance profiLINE 140 Page 25 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 26: Troubleshooting
(see item 57 in drawing TG1000315 in Figure 26, page 35) Linear drive unit Limit switch cable not Connect the cable does not move connected. Troubleshooting Translation of the original instructions March 2019 Page 26 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... - Page 27 Linear drive unit Incorrect direction of rotation Change motor direction of rotation moves mechani- cally against the Broken motor cable Replace cable stop during the reference run March 2019 Translation of the original instructions Troubleshooting profiLINE 140 Page 27 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 28: Parts Lists And Drawings
6 Parts lists and drawings Basic unit profiLINE 140 (TG 1000303) Wear part = V Drawing Part (1) / Article no. Usage Designation Replacement item s ubas s embly (0) part = E 1000288 Basic unit 1008813 Fixed bearing end plate... - Page 29 Figure 24: Basic unit profiLINE 140, exploded view (TG1000303) March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 29 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 30: Carriage Unit Profiline 140 (Tg 1000900)
Carriage unit profiLINE 140 (TG 1000900) Wear part = V Drawing Part (1) / Article no. Designation Replacement item s ubas s embly (0) part = E 1053986 Carriage body with lubrication, Type: profiLINE 626328 Cylindrical pin, DIN 6325, type: 5m6 x 18... - Page 31 Figure 25: Exploded view carriage profiLINE 140 with lubrication (TG1000900) March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 31 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 32: Parts List Limit Switch Strip Internal (Tg 1000338)
Screw M3 x 6 DIN 7380 1008967 Holder 626836 Screw M4 x 14 DIN 912 1008969 Holder 626953 Nut M4 DIN 439 Parts lists and drawings Translation of the original instructions March 2019 Page 32 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... - Page 33 This page was kept empty on purpose! March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 33 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 34: Motor Installation, Axial (Tg 1000315)
Screw M6 x 60 DIN 912 Screw + use depending on design * Article number, depending on components used, defined more precisely in customer-specific parts list Parts lists and drawings Translation of the original instructions March 2019 Page 34 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... - Page 35 Figure 26: Axial motor flange profiLINE 140 March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 35 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 36: Motor Installation, Gear Flange (Tg 1000308)
Screw M4 x 8 DIN 7380 + use depending on design * Article number, depending on components used, defined more precisely in customer-specific parts list Parts lists and drawings Translation of the original instructions March 2019 Page 36 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... - Page 37 Figure 27: Belt gear of profiLINE 140 March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 37 of 48 MAN_EN_1039740_profiLINE140_R3d.docx...
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Page 38: Motor Installation Variants
Motor installation variants Figure 28: Motor installation variants profiLINE140 Parts lists and drawings Translation of the original instructions March 2019 Page 38 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 39: Installation Variant 0 Profiline 140
6.7.1 Installation variant 0 profiLINE 140 Figure 29: Installation variant 0 March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 39 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 40: Installation Variant 1 Profiline 140
6.7.2 Installation variant 1 profiLINE 140 Figure 30: Installation variant 1 Parts lists and drawings Translation of the original instructions March 2019 Page 40 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 41: Installation Variant 2 Profiline 140
6.7.3 Installation variant 2 profiLINE 140 Figure 31: Installation variant 2 March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 41 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 42: Installation Variant 3 Profiline 140
6.7.4 Installation variant 3 profiLINE 140 Figure 32: Installation variant 3 Parts lists and drawings Translation of the original instructions March 2019 Page 42 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 43: Installation Variant 4 Profiline 140
6.7.5 Installation variant 4 profiLINE 140 Figure 33: Installation variant 4 March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 43 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 44: Installation Variant 5 Profiline 140
6.7.6 Installation variant 5 profiLINE 140 Figure 34: Installation variant 5 Parts lists and drawings Translation of the original instructions March 2019 Page 44 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 45: Adapter Plate (Part No.: 1010169)
Adapter plate (Part No.: 1010169) Figure 35: Adapter plate (1010169) March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 45 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 46: Adapter Plate (Part No.: 1016530)
Adapter plate (Part No.: 1016530) Figure 36: Adapter plate (1016530) Parts lists and drawings Translation of the original instructions March 2019 Page 46 of 48 profiLINE 140 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 47: Clamping Rail M105 (Part No.: 1010173)
6.10 Clamping rail M105 (Part No.: 1010173) DIN 74 Km 6 Countersink Figure 37: Clamping rail (1010173) March 2019 Translation of the original instructions Parts lists and drawings profiLINE 140 Page 47 of 48 MAN_EN_1039740_profiLINE140_R3d.docx... -
Page 48: Declaration Of Incorporation
78120 Furtwangen - Germany hereby declares that the following product (the incomplete machine/partial machine): Designation IEF-Werner parts group number Module profiLINE 140 TG1000303 where possible based on the scope of delivery, correspond to the following basic requirements of the directive on...
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