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Richards R800 Installation Instructions Manual

Deadbreak elbow with fully integral 200a loadbreak tap plug
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517 Lyons Ave, Irvington, NJ 07111
Phone: 973-371-1771
Fax: 973-371-4304
www.richards-mfg.com
R800 | Deadbreak Elbow with Fully Integral 200A Loadbreak Tap Plug
Applicable Fastener Type
Applicable Catalog Prefix
15kV Class
618
718
918
RP-II-R800G [F]
13
Installation Instructions
G Style
25kV Class
628
728
928
For Use With the Following Cable Types
Longitudinally Corrugated Neutral (LC)
www.richards-mfg.com
Jacketed Concentric Neutral (JCN)
Tape Shield Neutral
Product Family
R800
Sheet 1 of 12

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Summary of Contents for Richards R800

  • Page 1 517 Lyons Ave, Irvington, NJ 07111 Phone: 973-371-1771 Installation Instructions Fax: 973-371-4304 www.richards-mfg.com R800 | Deadbreak Elbow with Fully Integral 200A Loadbreak Tap Plug Applicable Fastener Type For Use With the Following Cable Types G Style Jacketed Concentric Neutral (JCN)
  • Page 2: Kit Contents

    This product should only be installed and/or operated by trained personnel in accordance with normal and safe work procedures. • Variations in equipment or configuration or work procedures may not be covered in these instructions. • Please contact Richards Manufacturing for any additional questions. KIT CONTENTS WARNING Standard kits may include the following. Custom kits may vary.
  • Page 3: Product Family

    LCN/LCT LCN/L LCN/ Product Family Product Family LCN/LCT Ave. 517 Lyons Ave. 517 Lyons Ave. NJ 07111 R800 Irvington, NJ 07111 Installation Instructions 73) 371-1771 Irvington, NJ 07111 Installation Instructions Phone (973) 371-1771 Installation Instructions 371-4304 Phone (973) 371-1771 Fax (973) 371-4304 ards-mfg.com...
  • Page 4 Product Family R800 Exposing Cable Insulation For Strap/Wire Shielded Cable For Metallic Tape/LC Shielded Cable Remove semi-conductive shield to dimensions shown. Remove semi-conductive shield to dimensions shown. B. Place PVC tape marker at dimension shown. B. Check that tape from previous step is 1” from the edge of the semi- conductive shield as it will serve as a marker.
  • Page 5 WARNING: Do not nick or cut conductor strands. Slide heat or cold shrink tube onto cable as shown. Slide heat or cold shrink tube onto cable as shown. Product Family R800 P 8- Parking Shrink Tube ng Shrink Tube k Tube...
  • Page 6 Product Family R800 Installing Lug WARNING: Lug MUST have a ” hole. Confirm lug and hole dimension before installing lug. Clean conductor of any debris. For aluminum conductor, wire brush and Ensure surfaces are parallel before installing lug immediately insert lug onto conductor. Slide lug until the conductor is fully seated within the lug barrel.
  • Page 7 Clean and lubricate (using supplied or approved silicone grease) entire surface of cable adapter and cable entrance of R800. B. Without moving cable adapter, push R800 onto cable adapter and slide until R800 lug is fully seated inside R800. Confirm cable adapter has not shifted by Interface observing tape marker.
  • Page 8: Installation Instructions

    Fastener will then extend into the " Threaded hole of the Lug. Loadbreak Interface Torque Limited " Hex Tool (Richards P620AT or equivalent) Fastener stroked into forward position Fastener in the retracted position through Lug Hole Fastener Hex Tool Push...
  • Page 9 Hand-tighten stud into the appropriate mating part or bushing. B. Clean and lubricate (using supplied or approved silicone grease) deadbreak interface of R800 and interface of mating part or bushing. C. Push R800 onto mating part, lining up the hole in the lug with the stud on the mating part.
  • Page 10 Product Family R800 Installing Mating Component Clean and lubricate (using supplied or approved silicone grease) loadbreak interface of R800 and interface of insulating cap or mating part. B. Install mating component per manufacturer instructions. Loadbreak Cap shown as reference. Clean and...
  • Page 11 Product Family STEP 12-Applying Shrink Tube. LCN/LCT Product Family R800 Installation Instructions Applying Sealing Mastic Product LCN/L Strap/Wire Shielded For Strap/Wire Shielded Cable For Metallic Tape/LC Shielded Cable Apply sealing mastic over previously applied mastic and on top of Apply sealing mastic over previously applied mastic and on top of solder folded back neutral wires by stretching and wrapping with light tension.
  • Page 12: Installation Complete

    Product Family R800 Connecting Drain Wires to R800 For Strap/Wire Shielded Cable Secure neutrals with binding wire or zip tie 1" from jacket seal tube. B. Insert one end of a piece of wire (#14 AWG copper or larger) through one of the available grounding eyes and twist to make a small loop. Be sure not to damage grounding eye.