TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. INTRODUCTION STANDARD SPECIFICATIONS ASSEMBLY INSTRUCTIONS SINGLE AXLE MODEL FRAME ASSEMBLY ....3-3 TANDEM AXLE MODEL FRAME ASSEMBLY....3-3 SINGLE AXLE MODEL ROCKSHAFT INSTALLATION .
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SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MES- SAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE IN- JURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.
INTRODUCTION The SS7600 Series Soil Saver is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation. SECTION 1 gives basic instructions on the use of this manual. SECTION 2 gives product specifications.
STANDARD SPECIFICATIONS MODEL WORKING TRANSPORT NO. OF NO. OF WEIGHT NUMBER WIDTH WIDTH SHANKS DISCS (APPROX.) (ft.-in.) (lbs.) SS7600-11 11-7 12-5" 7,520 SS7600-14 14-9 15-7 8,120 SS7600-16 16-5 17-3 8,600 SS7600-16 16-5 17-3" 10,440 SS7600-20 19-11 20-9 11,150 SS7600-19 21-7 22-5"...
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GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
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HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
ASSEMBLY INSTRUCTIONS WARNING It is very important that your new SS7600 Se- ries Soil Saver be properly assembled, adjusted and lubricated before use. Illustrations to assist DO NOT ATTEMPT TO LIFT HEAVY with the assembly process are provided in Section PARTS (SUCH AS THE FRAME, DISC 2, “Standard Specifications”.
3-1 SINGLE AXLE MODEL FRAME ASSEMBLY stands about 36" high in an open, level area. If No assembly is needed for the single axle your Soil Saver is equipped with frame extensions, model frame. However, it needs to be placed on see Section 3-2.4 and 3-2.5 for their proper in- stallation procedures.
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Figure 3-2 Single Axle Rockshaft Installation Figure 3-3 Single Axle Gauge Wheel Cylinder Installation...
3-3 SINGLE AXLE MODEL ROCKSHAFT INSTALLATION WARNING 3-3.4 Secure each set of bearings tight enough to the rockshaft to hold the assembly to- gether. Use the washers and locking nuts TO PREVENT SERIOUS INJURY OR provided. DEATH, READ ALL SAFETY PRECAU- 3-3.5 Insert the rockshaft shims, as needed, be- TIONS AT THE FRONT OF THIS SEC-...
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Figure 3-4 Tandem Axle Rockshaft Installation Figure 3-5 Tandem Axle Gauge Wheel Cylinder Installation...
3-4 TANDEM AXLE MODEL ROCKSHAFT INSTALLATION WARNING 3-4.5 Insert the rockshaft shims, as needed, be- tween each set of bearings. Use the shims to allow the rockshaft to rotate freely, yet not TO PREVENT SERIOUS INJURY OR loosely, in the bearing halves. Repeat this DEATH, READ ALL SAFETY PRECAU- step for each set of bearings.
3-5 SINGLE AXLE MODEL HYDRAULIC PLUMBING INSTALLATION 3-5.3 Install a 90° restrictor fitting to the base IMPORTANT end ports of both gauge wheel cylinders. 3-5.4 Install a 90° unrestricted fitting to the rod 1. Pipe sealant is not required to install hoses end ports of both cylinders.
3-6 TANDEM AXLE MODEL HYDRAULIC PLUMBING INSTALLATION IMPORTANT 3-6.7 Install a No. 2 hose to the rod port of the right-hand gauge wheel cylinder and to the 1. Pipe sealant is not required to install hoses lower port on the right side of the hydraulic to manifold and cylinders equipped with hy- manifold.
3-7 PULL HITCH INSTALLATION WARNING 3-7.3 (Tandem Axle Only) Install the front leveler link between the mast plates: TO PREVENT SERIOUS INJURY OR IMPORTANT DEATH, READ ALL SAFETY PRECAU- YOU MAY NEED TO LOOSEN OTHER MAST TIONS AT THE FRONT OF THIS SEC- PLATE CAPSCREWS.
3-8 DISC GANG INSTALLATION WARNING 3-8.1 FRONT DISC GANG INSTALLATION. IMPORTANT TO PREVENT SERIOUS INJURY OR THE FRONT DISC GANG FRAMES ARE THE DEATH, READ ALL SAFETY PRECAU- SHORTER PAIR. TIONS AT THE FRONT OF THIS SEC- a. Install the pivot block on the outer disc gang TION BEFORE ATTEMPTING ANY OF frame pivot so the long end is facing the rear THE FOLLOWING PROCEDURES.
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Figure 3-11 Disc Gang Hydraulic Installation 3-16...
e. Install a bushing in the outer frame bracket f. Two angle adjust pins are installed in the by putting a 1" x 6" bolt up through the outer mounting bracket with hair pins. Make bracket and a nut on the top. sure angle adjust pins are assembled as shown in Figure 3-9.
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Figure 3-12 Rigid and Spring Clamp Installation 3-18...
c. Install one end of the medium radius rod to CAUTION the inside of the disc adjust frame using the same bolt that the long radius rod is on. Install the other end of the medium radius rod to the TO PREVENT DAMAGE TO THE MA- outside of the left front disc frame arm with a CHINE NEVER ADJUST THE RADIUS...
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Figure 3-13 Decal and Light Placement on Frame Assy 3-20...
3-11 DECALS Decals are provided for your safety and for machine identification. Be sure to keep safety de- 3-11.2 Amber decals must go on the left disc cals legible and clean. The following decals must gang frames facing on-coming traffic. be installed before transporting your machine: 3-11.1 Install red and amber reflector decals on IMPORTANT...
OPERATION AND MAINTENANCE DANGER DANGER NEVER ALLOW ANYONE TO RIDE ON WHEN TRANSPORTING THE UNIT, THE SS7600 SOIL SAVER AT ANY PLACE CYLINDER LOCKOUTS IN THE TIME. ALLOWING A PERSON TO RIDE TRANSPORT LOCK POSITION AFTER ON THE MACHINE CAN INFLICT SERI- FULLY EXTENDING THE CYLINDERS.
TRACTOR PREPARATION The SS7600 Series Soil Saver is designed to 4-1.1 Inflate the rear tractor tires equally and add be pulled by tractor equipped with a double lip or ballast according to the tractor operator’s clevis type hitch. If your tractor is not equipped as manual.
4-4 FIELD OPERATION 4-4.1 Remove the transport lock pins from the 4-4.7 Disc Gang Operation. The disc gangs may cylinder lockouts. Use them to hook the lock- be set at an angle of 10, 15, or 20 Degrees. outs to the lockout anchor chains. Lower the The angle is adjusted by removing the disc Soil Saver until the points run at the desired angle adjust pins and moving the outer end...
4-5 WHEEL BEARING MAINTENANCE 4-5.4 Repack the bearings using a high-quality Wheel bearing maintenance should be per- wheel bearing grease. formed at the beginning of every season of use. 4-5.5 Replace the hub with a new seal and the Check the wheel bearings periodically for exces- inner bearing in place.
TROUBLESHOOTING GUIDE The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can hap- pen using your SS7600 Series Soil Saver. Follow all safety precautions stated in the previous when making any adjustments to your machine. PROBLEM PROBABLE CAUSE:SOLUTION 1.
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PROBLEM PROBABLE CAUSE:SOLUTION 5. SHANKS PLUG A. FRONT DISCS SET TOO SHALLOW: Lower disc gangs to get better cutting action, 5" to 6" deep. B. SHANKS NOT SPACED CORRECTLY: See shank placement . Adjust if necessary. Figures 2-1 to 2-6 6.
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