Faraone ZP8 Use And Maintenance Instructions
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Faraone ZP8 Use And Maintenance Instructions

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AERIAL PLATFORM
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ZP8
ZP10
ZP12
ZP14
ZP16
USE AND MAINTENANCE INSTRUCTIONS
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

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Summary of Contents for Faraone ZP8

  • Page 1 □ □ □ ZP10 ZP12 ZP14 ZP16 USE AND MAINTENANCE INSTRUCTIONS TRANSLATION OF THE ORIGINAL INSTRUCTIONS This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    USE AND MAINTENANCE MANUAL - SECTION 0 SECTION 0. INTRODUCTION TABLE OF CONTENTS SECTION 0. INTRODUCTION ..............0-1 TABLE OF CONTENTS ......................0-1 PREMISE ..........................0-3 SYMBOLS AND TERMS ......................0-4 TECHNICAL SUPPORT - WARRANTY.................0-5 NOTICES..........................0-6 SECTION 1. SAFETY PRECAUTIONS ............1-1 GENERAL INFORMATION ....................1-1 PRELIMINARY PROCEDURES .....................1-2 OPERATION ...........................1-4 TOWING, LIFTING AND TRANSPORT .................1-8...
  • Page 3 USE AND MAINTENANCE MANUAL - SECTION 0 SECTION 5. EMERGENCY PROCEDURES ..........5-1 EMERGENCY OPERATION ....................5-1 REPORTING THE ACCIDENT....................5-3 SECTION 6. DAILY INSPECTION ..............6-1 SECTION 7. ROUTINE MAINTENANCE ............7-1 MAINTENANCE EVERY THREE MONTHS ................7-2 MAINTENANCE EVERY SIX MONTHS ................7-4 MAINTENANCE EVERY TWO YEARS .................7-4 SECTION 8.

  • Page 4: Premise

    THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to the products, Faraone Industrie Spa reserves the right to amend the technical data without any prior notice. For updated information, contact Faraone Industrie Spa.

  • Page 5: Symbols And Terms

    USE AND MAINTENANCE MANUAL - SECTION 0 SYMBOLS AND TERMS The danger symbol draws attention to potential dangers that might cause injuries. To avoid possible injuries or fatal accidents, comply with all safety ATTENTION instructions that follow the symbol. Arrows are used in the pictures of the machine to indicate the specific points described in the text of the manual.

  • Page 6: Technical Support - Warranty

    USE AND MAINTENANCE MANUAL - SECTION 0 TECHNICAL SUPPORT - WARRANTY Before contacting the Manufacturer, the Customer must make sure they have the following information: • Serial number of the machine; • Name and surname of the person making the enquiry; •...

  • Page 7: Notices

    USE AND MAINTENANCE MANUAL - SECTION 0 NOTICES For machines sold in Italy: According to art. 71, paragraph 11 of the (Italian) Legislative Decree 81/2008, the employer/owner of the machine is obliged to report commissioning of the same to the local department of INAIL (National Institute for the Prevention of Accidents at Work).

  • Page 8: Safety Precautions

    For further information relating to safety, training, inspection, maintenance, application and operation, contact Faraone Industrie Spa. ATTENTION FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY DAMAGE THE MACHINE AND THE PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS.

  • Page 9: Preliminary Procedures

    • Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or similar, unless Faraone Industrie Spa has approved the operation in writing. • The machine can be switched on at temperatures between -15°C and 40°C.
  • Page 10 USE AND MAINTENANCE MANUAL - SECTION 1 • The machine cannot be switched on in environments stated as ATEX, unless specifically indicated in the EC certificate of conformity delivered with the machine in question. Machine inspection • Use the machine only after having carried out the inspections and functional checks.

  • Page 11: Operation

    USE AND MAINTENANCE MANUAL - SECTION 1 OPERATION General information • Only use the machine to lift personnel and their tools and equipment. • Do not operate a faulty machine. Should a fault occur, switch off the machine. • Do not move the control switches abruptly or levers from one position to the opposite one, going through the neutral position;...
  • Page 12 USE AND MAINTENANCE MANUAL - SECTION 1 • Keep both feet firmly on the floor of the work platform. Do not place ladders, boxes, steps, planks or similar items on the platform to increase its range of action. • Do not use the extension unit to climb on or off the work platform. •...
  • Page 13 USE AND MAINTENANCE MANUAL - SECTION 1 The minimum safety operational distance may be reduced in case of insulating barriers installed to prevent contact and if such barriers are regulated on the voltage of the electric line to be protected. The barriers must not be part of the machine nor be connected to it.
  • Page 14 USE AND MAINTENANCE MANUAL - SECTION 1 • Do not make the working platform larger with unauthorised platform extensions or additions. • If the extending structure or the work platform remains jammed so that one or more wheels are lifted from the ground, the operator is required to climb off the working platform before attempting to free the machine.

  • Page 15: Towing, Lifting And Transport

    USE AND MAINTENANCE MANUAL - SECTION 1 TOWING, LIFTING AND TRANSPORT • Do not allow personnel to stand on the work platform while towing, lifting and transport. • Only tow the machine in case of emergency, faults, a power-cut or to load/unload it.

  • Page 16: General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 SECTION 2. GENERAL TECHNICAL DATA ATTENTION THE AERIAL PLATFORM ZP IS A LIFTING MACHINE INTENDED TO MOVE PERSONS TO THEIR WORK POSITIONS ON THE WORK PLATFORM. THE ELEVATING PLATFORM ZP MUST BE USED ONLY FOR ITS INTENDED PURPOSES.
  • Page 17 USE AND MAINTENANCE MANUAL - SECTION 2 MACHINE FEATURES H. MAX 1 H. MAX 2 AERIAL PLATFORM ZP – Rev. 05_2018 Page 2-2...
  • Page 18 USE AND MAINTENANCE MANUAL - SECTION 2 AERIAL PLATFORM ZP – Rev. 05_2018 Page 2-3...

  • Page 19: Model Zp 8 General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 The general technical features of the model ZP Elevating Platform in the different possible configurations are as follows: Table NOTE: Maximum pressure per outrigger considering that the weight of the platform plus the maximum load on the basket are wholly distributed on one side only of the platform (wholly asymmetrical load) □...

  • Page 20: Model Zp 10 General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 Operators inside the work platform: Maximum capacity in the work 150 kg 200 kg platform: Maximum operating height: (from the ground to the floor of the work platform) • STANDARD position 5.06 m •...

  • Page 21: Model Zp 12 General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 Power supply • 220/230 V 50/60 Hz Standard • 2 Batteries AGM 12V 85 Ah Optional Operators inside the work platform: Maximum capacity in the work 150 kg 200 kg platform: Maximum operating height: (from the ground to the floor of the work platform) •...

  • Page 22: Model Zp 14 General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 Maximum hydraulic system 115 bar 115 bar pressure: Capacity of the hydraulic tank: ~ 9 Litres Power supply • Standard 220/230 V 50/60 Hz • 2 Batteries AGM 12V 85 Ah Optional Operators inside the work platform: Maximum capacity in the work 150 kg...

  • Page 23: Model Zp 16 General Technical Data

    USE AND MAINTENANCE MANUAL - SECTION 2 Manual maximum horizontal 200 N 400 N side force: Maximum hydraulic system 115 bar 115 bar pressure: Capacity of the hydraulic tank: ~ 9 Litres Power supply • Standard 220/230 V 50/60 Hz •...
  • Page 24 USE AND MAINTENANCE MANUAL - SECTION 2 Maximum hydraulic system 115 bar pressure: Capacity of the hydraulic tank: ~ 9 Litres Power supply • Standard 220/230 V 50/60 Hz • 2 Batteries AGM 12V 85 Ah Optional Operators inside the work platform: Maximum capacity in the work 150 kg...

  • Page 25: Basic Constructive Data

    USE AND MAINTENANCE MANUAL - SECTION 2 BASIC CONSTRUCTIVE DATA MACHINE FRAME: The frame of the machine (called base) is entirely constructed with rectangular section, galvanised iron profiles. All essential components for normal machine operation in stable conditions are installed on the frame.
  • Page 26 USE AND MAINTENANCE MANUAL - SECTION 2 ATTENTION THE AERIAL PLATFORM ZP HAS BEEN TESTED BY THE MANUFACTURER THROUGH: • STATIC STABILITY TESTS; • OVERLOAD TESTS; • OPERATION TESTS. AERIAL PLATFORM ZP – Rev. 05_2018 Page 2-11...

  • Page 27: Preparation And Inspection

    USE AND MAINTENANCE MANUAL - SECTION 3 SECTION 3. PREPARATION AND INSPECTION PERSONNEL TRAINING The machine is a personnel transportation device; therefore, it must be used and undergo maintenance exclusively by trained personnel. The machine cannot be used by persons under the influence of alcohol or drugs or subject to epileptic seizures, dizziness or loss of physical control.
  • Page 28 USE AND MAINTENANCE MANUAL - SECTION 3 Training supervision Training must be carried out under the supervision of a skilled person, in an open space and free from obstacles and must continue until the trainee is able to safely operate and use the machine. Operator responsibility The operator must be trained with regard to responsibility and authority to switch off the machine in the event of fault or other unsafe conditions, both...

  • Page 29: Functional Test

    USE AND MAINTENANCE MANUAL - SECTION 3 FUNCTIONAL TEST At the end of the "DAILY INSPECTION" (section n°6), carry out a functional test of all systems in an area free from overhead obstacles and at ground level. ATTENTION IF THE MACHINE DOES NOT WORK PROPERLY, SWITCH IT OFF IMMEDIATELY.

  • Page 30: Safety Warnings For Operators

    USE AND MAINTENANCE MANUAL - SECTION 3 SAFETY WARNINGS FOR OPERATORS Do not install and use the machine in the following cases: OUTDOORS AND IF WINDY UNLESS THE MACHINE HAS BEEN DESIGNED FOR OUTDOOR USE (DANGER OF LOSS OF STABILITY AND OVERTURNING) CLOSE TO AERIAL OBSTACLES (power lines, protrusions, etc.) (RISK OF ELECTROCUTION AND IMPACT) WITH EXCESSIVE LOADS COMPARED TO LIMITS ALLOWED...
  • Page 31 USE AND MAINTENANCE MANUAL - SECTION 3 ATTENTION THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT IN ANTI-EXPLOSIVE EXECUTION (NO ATEX): THEREFORE YOU SHOULD CAREFULLY AVOID ITS USE IN AREAS SUBJECT TO ATEX RISK. When travelling on the ground: ✓ Cautiously move the machine avoiding sudden manoeuvres; ✓...
  • Page 32 USE AND MAINTENANCE MANUAL - SECTION 3 INSERTION OF 4 STABILISER FEET ATTENTION THE MACHINE IS WITHOUT AN AUTOMATIC BASE LEVELLING VERIFICATION SYSTEM. BEFORE PROCEEDING WITH THE ASCENT/DESCENT PHASE, VERIFY CORRECT INCLINATION OF THE BASE BY VISUALLY CHECKING THE SPIRIT LEVELS. THE SPIRIT LEVELS MUST BE CENTRAL COMPARED TO THE INDICATOR, WITHIN THE TOLERANCE LIMITS.
  • Page 33 USE AND MAINTENANCE MANUAL - SECTION 3 ATTENTION ON THE LOWER PART OF THE BASE THERE IS A SAFETY WHEEL THAT PREVENTS THE TELESCOPIC STRUCTURE FROM LIFTING, UNLESS THE STABILISERS ARE INSERTED AND THE PLATES ARE ENGAGED. WHEN LIFTING THE MACHINE ON THE PLATES TO STABILISE AND LEVEL IT, THE SAFETY WHEEL LIFTS FROM THE GROUND ENABLING THE TELESCOPIC STRUCTURE TO LIFT.
  • Page 34 USE AND MAINTENANCE MANUAL - SECTION 3 ATTENTION CHECK THE POSITION OF THE SPIRIT LEVELS AERIAL PLATFORM ZP – Rev. 05_2018 Page 3-8...
  • Page 35 USE AND MAINTENANCE MANUAL - SECTION 3 Prohibition signs: Prohibition to overload the work platform beyond the indicated limits Prohibition to use the machine as lifting equipment (lift truck) Prohibition to remove or tamper with the machine's stability devices (sensors, ballasts, etc.) Prohibition to remove or tamper with the machine's safety and protection devices Prohibition to climb on or off the work platform other than...
  • Page 36 USE AND MAINTENANCE MANUAL - SECTION 3 When using the machine, the Manufacturer recommends using the following personal protective equipment: Protection of lower limbs NON-SLIP SHOES ATTENTION THE USE OF ANY ADDITIONAL SPECIFIC PERSONAL PROTECTIVE DEVICES MUST BE CHECKED BASED ON THE ASSESSMENT OF THE SPECIFIC RISKS, CARRIED OUT BY THE EMPLOYER ATTENTION ANY FENCING ENCLOSING THE MACHINE'S WORK AREA AND ANY...
  • Page 37 USE AND MAINTENANCE MANUAL - SECTION 3 RETAINING ONLY 1 PERSON AERIAL PLATFORM ZP – Rev. 05_2018 Page 3-11...

  • Page 38: Introduction

    USE AND MAINTENANCE MANUAL - SECTION 4 SECTION 4. CONTROLS, WARNING LIGHTS AND MACHINE OPERATION INTRODUCTION ATTENTION THE MANUFACTURER DOES NOT HAVE ANY DIRECT CONTROL OVER MACHINE APPLICATION AND OPERATION. THE USER AND OPERATOR ARE REQUIRED TO COMPLY WITH THE CORRECT SAFETY PROCEDURES. The ZP model lifting equipment are electric machines fitted with an elevating work platform, assembled on a lifting mechanism with aluminium mast.

  • Page 39: 24 V Battery Power Supply

    USE AND MAINTENANCE MANUAL - SECTION 4 MACHINE OPERATION Preliminary operations The following control conditions need to be met before operating the machine with the work platform controls. • The voltage of the batteries, if present, must be sufficient enough to activate the machine (for 220/230 V external power, the plug must be connected to the electrical system).
  • Page 40 USE AND MAINTENANCE MANUAL - SECTION 4 Battery charging procedure 1. Park the machine in a well-ventilated area, near an AC electric socket; 2. Switch the machine off and remove the key from the door of the ground controls to prevent unauthorised use. 3.

  • Page 41: 220/230 V Power Supply

    USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION IT IS RECOMMENDED NEVER TO ALLOW BATTERIES TO GO COMPLETELY FLAT. ATTENTION WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO STOP THEM FROM GOING FLAT.

  • Page 42: Ground Control Station

    USE AND MAINTENANCE MANUAL - SECTION 4 GROUND CONTROL STATION FOR 220/230 V POWERED MACHINES Push-button panel details: FOR 24 V POWERED MACHINES Push-button panel details: FOR 24 V POWERED MACHINES EQUIPPED WITH 220/230 V SOCKET ON-BOARD WORK PLATFORM AERIAL PLATFORM ZP – Rev. 05_2018 Page 4-5...
  • Page 43 USE AND MAINTENANCE MANUAL - SECTION 4 1. Emergency stop/switch-off button 2. Ascent/descent control button 3. LED power indicator 4. 220/230 V main power supply switch 5. Closable access door with lock 6. Main switch 24 V power supply General information Before operating the machine from the ground control desk, the following conditions of the controls must be met: •...
  • Page 44 USE AND MAINTENANCE MANUAL - SECTION 4 POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop. POWER SUPPLY CONNECTION PULL OUTWARDS to restore the emergency stop. Ascent/descent control button a) ASCENT of the work platform b) DESCENT of the work platform ATTENTION BEFORE LIFTING THE WORK PLATFORM, PAY ATTENTION TO WHAT IS STATED IN SECTION 3 “PREPARATION AND INSPECTION”...
  • Page 45 USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION BEFORE STARTING THE MACHINE, INSERT THE STABILISERS IN THE APPROPRIATE SEATS (UNTIL THEY STOP) AND LEVEL THE BASE BY ADJUSTING THE STABILISER'S FEET. PAY CAREFUL ATTENTION WHEN SLIGHTLY LIFTING THE MACHINE'S WHEELS SO THAT THEY REST ONLY ON THE STABILISER'S FEET.

  • Page 46: Platform Control Desk

    USE AND MAINTENANCE MANUAL - SECTION 4 PLATFORM CONTROL DESK 1. Emergency stop/switch-off button 2. Ascent control button 3. Descent control button General information Before actuating the machine from the control console of the work platform, it is necessary to satisfy the following conditions of the controls: •...
  • Page 47 USE AND MAINTENANCE MANUAL - SECTION 4 Emergency stop/switch-off button NOTE: in order for the machine to operate, the emergency stop/switch off button on the machine must be in RESET position. POWER SUPPLY DISCONNECTION PUSH INWARDS to engage the emergency stop.
  • Page 48 USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION BEFORE LIFTING THE WORK PLATFORM, PAY ATTENTION TO WHAT IS STATED IN SECTION 3 “PREPARATION AND INSPECTION” WITH REGARD TO THE BASE LEVELLING CONTROL SYSTEM. ATTENTION BEFORE STARTING THE MACHINE, INSERT THE STABILISERS IN THE APPROPRIATE SEATS (UNTIL THEY STOP) AND LEVEL THE BASE BY ADJUSTING THE STABILISER'S FEET.

  • Page 49: Parking The Machine

    USE AND MAINTENANCE MANUAL - SECTION 4 PARKING THE MACHINE 1. Drive the machine to a well-protected and ventilated area. 2. Ensure that the work platform is completely lowered, switch the main power switch off and remove the key that opens the controls door at the base.

  • Page 50: Work Platform Configuration

    USE AND MAINTENANCE MANUAL - SECTION 4 WORK PLATFORM CONFIGURATION WORK PLATFORM WITH VERTICAL OPENING SIDE ENTRY Model Maximum capacity Small work platform 150 kg - 1 person 200 kg – 2 people Large work platform Vertical opening sliding rail Work platform footboard Control console of the machine Safety belt connection...
  • Page 51 USE AND MAINTENANCE MANUAL - SECTION 4 FOR MACHINE MODEL ZP 8, ZP10, ZP16 TWO WORK PLATFORM ASSEMBLY POSITIONS ARE AVAILABLE: STANDARD AND HIGH POSITION. IF THE WORK PLATFORM IS INSTALLED IN A HIGH POSITION, YOU MUST USE THE LADDER, PROVIDED WITH THE MACHINE, SITUATED ABOVE THE BASE TO ACCESS THE PLATFORM.
  • Page 52 USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION BEFORE CLIMBING UP THE LADDER, MAKE SURE THE ANCHORING MECHANISMS ARE FITTED CORRECTLY INTO PLACE. WHEN THE MACHINE OPERATOR HAS CLIMBED ON BOARD THE WORK PLATFORM, A GROUND OPERATOR WILL NEED TO REMOVE THE LADDER. AERIAL PLATFORM ZP –...
  • Page 53 USE AND MAINTENANCE MANUAL - SECTION 4 ATTENTION ENSURE THERE ARE NO OBSTACLES PREVENTING THE WORK PLATFORM ACCESS RAILING FROM CLOSING PROPERLY ATTENTION DO NOT RAISE/LOWER THE WORK PLATFORM IF THE RAILING ON THE WORK PLATFORM DOES NOT APPEAR TO CLOSE PROPERLY AND HAVE IT REPAIRED (CONTACT THE MANUFACTURER, IF NECESSARY) ATTENTION BEFORE STARTING THE MACHINE, INSERT THE STABILISERS IN THE...

  • Page 54: Transport And Lifting Procedures

    USE AND MAINTENANCE MANUAL - SECTION 4 TRANSPORT AND LIFTING PROCEDURES General information It is possible to transport the machine to the work premises using one of the following methods: • By driving the machine along the route on its base wheels, if the surface it is travelling on permits it •...
  • Page 55 USE AND MAINTENANCE MANUAL - SECTION 4 Lifting with belts The machine can be lifted with special belts. In this case, the machine must be held by its upper part, with the handles, in order to position it in a stable way (see following figure). AERIAL PLATFORM ZP –...
  • Page 56 USE AND MAINTENANCE MANUAL - SECTION 4 Handling with a forklift The machine can be lifted with a forklift truck. In this case, it must be held from the rear part of the machine in order to position it in a stable way onto the forks (see following figure).
  • Page 57 USE AND MAINTENANCE MANUAL - SECTION 4 Loading via the loading system supplied (optional) The machine can be loaded by means of the provided forklift, supplied upon request. Phase 1 Move the machine close to the edge of the truck. Phase 2 Using the two spring pins, position the support trolley at about 10 cm.
  • Page 58 USE AND MAINTENANCE MANUAL - SECTION 4 Phase 3 Remove the lever under the machine's base carriage being careful to re-insert the spring lock stop. Phase 4 Slope the machine until the support trolley's tube touches the truck's bed. Then, with the pin on the bed, start lifting the machine using the lever under the base carriage.
  • Page 59 USE AND MAINTENANCE MANUAL - SECTION 4 Phase 5 During overturning, check that the two tilting blocks are released from the support trolley. Phase 6 When the platform is in the horizontal position, push it on the bed until it touches the back and pull back the overturning lever under the base carriage.
  • Page 60 USE AND MAINTENANCE MANUAL - SECTION 4 To unload the machine, remove the lever under the base carriage and follow the previous phases in reverse, starting from Phase 6. ATTENTION MAKE SURE THAT THE SLIDING SUPPORT TROLLEY IS POSITIONED AT THE END OF THE GUIDES, ON THE PART NEXT TO THE MACHINE'S BASE CARRIAGE.

  • Page 61: Emergency Procedures

    USE AND MAINTENANCE MANUAL - SECTION 5 SECTION 5. EMERGENCY PROCEDURES This section shows the operations to be carried out in the event of an emergency during machine operation. EMERGENCY OPERATION Operator unable to control the machine CONDITIONS IN WHICH THE MACHINE OPERATOR IS IMMOBILISED, TRAPPED OR UNABLE TO OPERATE OR CONTROL THE MACHINE.
  • Page 62 USE AND MAINTENANCE MANUAL - SECTION 5 4. ATTENTION: gradually loosen the knob and continuously supervise the entire descent phase of the work platform; 5. Once descent is completed, tighten the knob again; 6. Reset the emergency button to enable the machine's power supply. ATTENTION THE OPERATIVE STAGES OF THE EMERGENCY DESCENT PROCEDURE ARE SET OUT ON AN APPROPRIATE DECAL NEAR THE EMERGENCY DESCENT...

  • Page 63: Reporting The Accident

    REPORTING THE ACCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product. Contact the factory by telephone and provide all the necessary details, even in case no injuries or evident damage to property are involved.

  • Page 64: Daily Inspection

    USE AND MAINTENANCE MANUAL - SECTION 6 SECTION 6. DAILY INSPECTION Start the full inspection from point (a), as set out in the following list. Proceed around the machine checking all listed conditions in sequence. ATTENTION TO AVOID ANY INJURIES, ENSURE THAT THE MACHINE POWER SUPPLY IS SWITCHED OFF DURING "FULL INSPECTION".
  • Page 65 USE AND MAINTENANCE MANUAL - SECTION 6 (f) Batteries (if present) If necessary, charge them; (g) Cage assembly and entrance doors Correct blocking of the cage and entrance doors operating correctly; (h) Control console in the cage Controls secured, legible signs, emergency stop switch in the reset position and legible control signs;...

  • Page 66: Routine Maintenance

    USE AND MAINTENANCE MANUAL - SECTION 7 SECTION 7. ROUTINE MAINTENANCE ATTENTION MAINTENANCE CAN BE CARRIED OUT BY COMPANY PERSONNEL WITH EXPERIENCE IN MAINTENANCE WORK AND ADEQUATELY TRAINED WITH REGARD TO SAFETY STANDARDS IN FORCE. ATTENTION IT IS RECOMMENDED TO ONLY USE SPARE PARTS APPROVED BY THE MANUFACTURER.

  • Page 67: Maintenance Every Three Months

    USE AND MAINTENANCE MANUAL - SECTION 7 ATTENTION THE RECOMMENDED FREQUENCY OF LUBRICATION AND OF THE WEAR CHECKS IS BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY.
  • Page 68 USE AND MAINTENANCE MANUAL - SECTION 7 • Check the controls present in the cage and on the ground (if applicable) Controls secured, legible signs, main power supply operable selection switch, emergency stop switch in a reset position and legible control signs;...

  • Page 69: Maintenance Every Six Months

    USE AND MAINTENANCE MANUAL - SECTION 7 MAINTENANCE EVERY SIX MONTHS • Lubrication of moving parts and sliding wheels check The extensions slide on runners fitted with nylon wheels. Four runners, two upper and two lower, are fitted for each pair of extensions. Three wheels are positioned on each runner, for a total of 12 for each pair of extensions.

  • Page 70: Maintenance Operating Instructions

    USE AND MAINTENANCE MANUAL - SECTION 8 SECTION 8. MAINTENANCE OPERATING INSTRUCTIONS BATTERY MAINTENANCE It is necessary to periodically check for any corrosion and tightening of the terminals. Replace the batteries as follows: 1. Remove the cage; 2. Make sure the machine is not connected to the mains supply (charging batteries);...
  • Page 71 USE AND MAINTENANCE MANUAL - SECTION 8 ATTENTION SHOULD THE BATTERY BE DAMAGED, USE THE RELATIVE PERSONAL PROTECTIVE EQUIPMENT TO PROTECT YOUR HANDS AGAINST CHEMICAL AGGRESSION WHEN REPLACING THE BATTERY. DISPOSE OF THE BATTERIES IN ACCORDANCE WITH THE LAWS IN FORCE. REPLACE THE BATTERIES WITH THE SAME TYPES AS THOSE SUPPLIED BY THE MANUFACTURER.

  • Page 72: Hydraulic Oil Change

    USE AND MAINTENANCE MANUAL - SECTION 8 HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. Mixing oils of different makes or types is strongly ill advised, since they may not contain the necessary additives or viscosity may be different.

  • Page 73: Checks On Lifting Chains

    USE AND MAINTENANCE MANUAL - SECTION 8 CHECKS ON LIFTING CHAINS 1) Chain noise A grinding metal noise will be heard if the chains are not fully lubricated. This causes metal-metal friction between the joints of the chain, which can lead to seizing-slipping effect, causing the work platform to move unevenly.
  • Page 74 USE AND MAINTENANCE MANUAL - SECTION 8 6) Pins coming out of their housings A direct consequence of the stiff joints of turned pins. 7) Wear It is important to assess whether the connection plates are very worn. 8) Broken plates This is the result of fatigue failure caused by overloading.
  • Page 75 USE AND MAINTENANCE MANUAL - SECTION 8 A1 = 19.1 mm ; Dp = 5.09 mm ; P = 15.875 mm ; S = 2.04 mm ; Hi = 12.83 mm Elongation: Measurement of chain slightly tightened on straight sections 1/5 to 1/15 of the total length.
  • Page 76 USE AND MAINTENANCE MANUAL - SECTION 8 DETAIL OF LIFTING CHAINS 1) CHAIN PAIR 1st EXTENSION 2) CHAIN PAIR 2nd EXTENSION 3) CHAIN PAIR 3rd EXTENSION 4) CHAIN PAIR 4th EXTENSION 5) CHAIN PAIR 5th EXTENSION 6) CENTRAL SUPPORT 7) PULLEY SPACER 8) PULLEY SPACER 9) SIDE SUPPORT 10) SIDE SUPPORT...
  • Page 77 USE AND MAINTENANCE MANUAL - SECTION 8 ATTENTION FOR FURTHER INFORMATION REGARDING PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DECLINES ALL LIABILITY DUE TO DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE SAID MANUFACTURER. AERIAL PLATFORM ZP –...

  • Page 78: Attached Documentation

    USE AND MAINTENANCE MANUAL - SECTION 9 SECTION 9. ATTACHED DOCUMENTATION ✓ ATTACHMENT 1 – Layout for the application of the decals; ✓ ATTACHMENT 2 - ZP version 24 V hydraulic diagram; ✓ ATTACHMENT 3 – ZP version 220/230 V hydraulic diagram; ✓...

  • Page 79: Attachment 1 - Layout For Decal Application

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 1 – Layout for decal application Pos. SYMBOL DESCRIPTION Pos. SYMBOL DESCRIPTION DANGER SIGN INDICATION CRUSHING AND Maximum number of TRAPPING THE persons and load on LOWER LIMBS the cage 150 kg INDICATION “INSTRUCTIONS FOR CORRECT INSERTION...
  • Page 80 USE AND MAINTENANCE MANUAL - SECTION 9 5-6-7-8-14 5-6-7-8-13 5-6-7-8-13 AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-3...

  • Page 81: Attachment 2 - Zp Version 24 V Hydraulic Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 2 – ZP version 24 V hydraulic diagram AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-4...

  • Page 82: Attachment 3 - Zp Version 220/230 V Hydraulic Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 3 – ZP version 220/230 V hydraulic diagram AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-5...

  • Page 83: Attachment 4 - Zp Version 24 V Wiring Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 4 – ZP version 24 V wiring diagram AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-6...
  • Page 84 USE AND MAINTENANCE MANUAL - SECTION 9 AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-7...

  • Page 85: Attachment 5 - Zp Version 24 V With 220/230 V Socket Wiring Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 5 - ZP version 24 V with 220/230 V socket wiring diagram AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-8...
  • Page 86 USE AND MAINTENANCE MANUAL - SECTION 9 AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-9...

  • Page 87: Attachment 6 - Zp Version 220/230 V Wiring Diagram

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 6 – ZP version 220/230 V wiring diagram AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-10...
  • Page 88 USE AND MAINTENANCE MANUAL - SECTION 9 AERIAL PLATFORM ZP – Rev. 05_2018 Page 9-11...

  • Page 89: Attachment 7 - Inspection Certificate

    USE AND MAINTENANCE MANUAL - SECTION 9 ATTACHMENT 7 - Inspection certificate ELEVATING PLATFORM □ □ □ □ □ ZP10 ZP12 ZP14 ZP16 Serial number: The machine, constructed in conformity with the type testing model, underwent the following tests: ■ Brake test ■...
  • Page 90 NOTES:...
  • Page 92 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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