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Table of Contents
Summary of Contents for Nitro motors ZTR Series
- Page 2 FOREWORD Thank y ou f or y our p urchasing A TV. This manual covers the main data, basic structure, and main procedures of operation, adjustment, ...
- Page 3 Installation G uide The S tandard d istance b etween f ront f rame a nd g round i s 1 25mm. ...
- Page 4 The height of chassis is adjustable.（Warning: the screw of bearing joint must be tighten, tighten t he s crews c an’t l ess t han 1 5mm.) ...
- Page 5 Camber a djustment m ethod, F ront w heel c amber s tandards v alues i s α ﹣1° ...
- Page 6 Front t oe a djustment m ethod, F ront w heel t oe S tandard v alue i s 4 MM（A＋4MM＝B） ...
- Page 7 Push the front frame to reach the lowest position, adjust the limit screw beside right front shock absorption. Make sure the minimum distance between tie rod of steering linkages and frame ...
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Page 8: Table Of Contents
CONTENTS VEHICLE S AFE R IDING………………………………..………….1 PARKING…………………………………………………..….16 NOTES F OR S AFETY…………………………………..…………...1 CHECK A ND C HANGE O F E NGINE O IL………..…16 PROTECTING M EASURES………………………………………..2 SPARK ... -
Page 9: Vehicle S Afe R Iding
VEHICLE S AFE R IDING WARNING Vehicle r iding r equires s pecial e fforts o n y our p art t o e nsure y our s afety. K now t hese r equirements b elow b efore y ou f ide. For ... -
Page 10: Protecting M Easures
PROTECTIVE T HINGS 1. Most atv accident fatalities are due to head injuries. Always wear a helmet. You should also wear a face shield and protective ... -
Page 11: Specifications
SPECIFICATIONS MODEL ZTR / Z TRS Length 2680mm Fuel t ank c ap 12L Width 1670mm Type 4-‐stroke,single c ylinder w ith w ater-‐cooled Height ... -
Page 12: Description
DESCRIPTION Speed m eter Turning l ight ... - Page 13 shock a bsorber Safety b elt ...
- Page 14 Rearview m irror Steering w heel ...
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Page 15: Vin R Ecord
VIN R ECORD Please fill the VIN and engine code of your ATV in blank below. They will help order spare parts and find out the vehicle once stolen. 1. V IN 2.ENGINE C ODE ... -
Page 16: Ignition S Witch
IGNITION S WITCH The i gnition s witch i s s ituated i s s ituated o n t he f ront r ight o f t he v ehicle b ody. ... -
Page 17: Fuel A Nd F Uel T Ank
FUEL A ND F UEL T ANK Fuel S election Fuel is a key factor in deciding the exhaust emissions amount from the engine, so selection of fuel must follow the rules ... -
Page 18: Left H Andlebar C Ontrols
STEERING W HEEL C ONTROLS Emergency S witch The s witch i s s et i n m iddle p osition; t o s top t he e ngine. Starter ... -
Page 19: Engine O Il
CAUTION It’s b etter f or i nexperienced r iders t o s et t he t op s peed l ower s o a s t o a void a ccident. ... -
Page 20: Tyres
CAUTION Running t he e ngine w ith i nsufficient o il c an c ause s erious d amage t o e ngine. TYRES Proper ... -
Page 21: Operation G Uide
OPERATION G UIDE PRE-‐RIDE I NSPECTION WARNING If t he P re-‐ride I nspection i s n ot p erformed, s evere i njury t o p ersonnel o r d amage t o e quipment m ay o ccur. ... -
Page 22: Starting P Rocedure B Y T He S Tarter B Utton
STARTING P ROCEDURE B Y T HE S TARTER B UTTON 1. Insert t he i gnition k ey i nto t he i gnition s witch a nd t urn t o ( ON). 2. -
Page 23: Riding
RIDING WARNING Review V ehicle S afe R iding, b efore y ou r ide. 1. After t he e ngine h as b een w armed u p, t he v ehicle i s r eady f or r iding. 2. -
Page 24: Parking
PARKING 1. Close t he t hrottle w hile a pply t he b rakes t o s peed d own t he v ehicle u ntil i t s hops. 2. -
Page 25: Spark P Lug
CAUTION Running t he e ngine w ith i nsufficient o il w ould c ause s erious d amage t o t he e ngine. ... -
Page 26: Air C Leaner
AIR C LEANER The a ir c leaner s hould b e s erviced a t l east o nce e very 3 0-‐day’s d rive. S ervice m ore f requently w hen r iding i t u nusually w et ... -
Page 27: Throttle O Peration
IDLE S PEED The e ngine m ust b e a t n ormal o perating t emperature f or a ccurate i dle s peed a djustment. ... - Page 28 CAUTION Since t he c arburetor i s a p recision a pparatus, d on’t d isassemble i t w ithout t he p rofessional k nowledge. ...
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Page 29: Front H Ydraulic D Isc B Rake
FRONT A ND R EAD H YDRAULIC D ISC B RAKE The ATV i s e quipped w ith a s et of 2 I N 1 s ingle c ylinder d isc b rake. T he f ront a nd r ear h ydraulic d isc b rake a re controlled ... -
Page 30: Check O F B Rake S Ystem
CHECK O F B RAKE S YSTEM The b rake s ystem s hould b e c hecked e very d ay b efore y ou r ide t he v ehicle. ... - Page 31 WARNING Brake liquid is strong irritant avoiding contact with skin or eye. In case of contact, flush thoroughly with water and call a doctor i f y our e ye w ere e xposed. ●...
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Page 32: Exhaust M Uffler
EXHAUST M UFFLER Clear a way r egularly c arbon d eposit i n t he e xhaust p iper; c heck t he e xhaust p ipe i nside f or c rack a nd w asher d amage, a nd ... - Page 33 WARNING ● The battery gives off explosive gases; keep sparks, flames, and cigarettes away. Provide adequate ventilation when charging o r u sing t he b attery i n a n e nclosed s pace. ● The battery contains sulfuric acid (electrolyte). Contacting with skin or eyes may cause severe burns. Wear protective ...
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Page 34: Self--Recovered O Verload P Rotector
SELF-‐RECOVERED O VERED P ROTECTOR The v ehicle i s e quipped w ith a s elf-‐recovered o verload p rotector. T he p rotector w ill c ut o ff t he c ircuit a utomatically i n t he ... -
Page 35: Storage G Uide
WARNING Braking e fficiency m ay b e t emporarily i mpaired j ust a fter w ashing t he A TV. A nticipate l onger s topping d istance t o a void a ... -
Page 36: Removal F Rom S Torage
3. Driver off the spark plug to fill a litter of engine oil ( about 15－20millilitre) into the cylinder; Turn off the ignition switch ... -
Page 37: Mantenance
MAINTENANCE The Maintenance Schedule specifies how often you should have your ATV serves, and what things need attention. It is ... -
Page 38: Engine M Anual
ENGINE M ANUAL Chapter 1 M ain p arameters a nd s pecification Type: s ingle-‐cylinder, v ertical, f our-‐stroke, w ater c ooling, O verhead C amshaft， 1．Main ... - Page 39 3．clutch t ype： Manual a nd w et M ulti-‐plate C lutch) 4．transmission ...
- Page 40 Chapter 2 use a nd m aintenance 1． Method of using electrical starter: it’s better to start engine at neutral gear with electrical starter, disengage the clutch if the ...
- Page 41 at e very g ear a nd a void t he e ngine r uns i n a s ame g ear r atio f or a l ong t ime. (3) Change ...
- Page 42 ensure t he c ooling f luid c an c irculate n ormally; p lug t he e xhaust p ipe t o p rotect t he l ubricating o il f rom o utflow i f n eed t o incline ...
- Page 43 compression The joint side of cylinder and cylinder rinsethe join side, assemble the gasket pressure i s l ow cover i s l eakage. and ...
- Page 44 unstable Mixed g as i s o ver t hick o r o ver t hin Adjust t he c arburetor Spark p lug g ap i s n arrow Reset ...
- Page 45 Clutch s lip adjust Muffler p lugged Clean t he c arbon fuel m ixture i s t oo t hick o r t hin Adjust ...
- Page 46 Problem Cause Correction Improperly a djust o r d amage t he c lutch o peration s ystem. Adjust, r epair o r r eplace Clutch ...
- Page 47 Defective g ear s hifting c ylindrical c am a nd p oking f ork Replace c am o r s hifting f ork Chapter 5 cooling s ysytem T roubleshooting ...
- Page 48 11． water t emperature i ndicator o r t hermo-‐sensitive e lement i s p oor c ontact 12． Thermostat r uns b adly. Reasons f or l eakage 1．...
- Page 49 Circuit d iagram ...