Pepperl+Fuchs KFD0-CS 54 Series Manual

Pepperl+Fuchs KFD0-CS 54 Series Manual

Functional safety repeater

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PROCESS AUTOMATION
MANUAL
Functional Safety
Repeater
KFD0-CS-(Ex)*.54*,
KFD0-CS-(Ex)*.56*
ISO9001
2

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Summary of Contents for Pepperl+Fuchs KFD0-CS 54 Series

  • Page 1 PROCESS AUTOMATION MANUAL Functional Safety Repeater KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* ISO9001...
  • Page 2 Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
  • Page 3: Table Of Contents

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Content Introduction ........... 4 Content of this Document.
  • Page 4: Introduction

    Additionally, the following parts may belong to the documentation, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about Pepperl+Fuchs products with functional safety, see www.pepperl-fuchs.com/sil.
  • Page 5: Safety Information

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
  • Page 6: Symbols Used

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
  • Page 7: Product Description

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Product Description Product Description Function General The device is a current repeater that transfers a current signal from the control system to the field device. The device may be mounted in Zone 2 explosion hazardous area. The device is loop powered with a low voltage drop and permits detection of line faults by the control system.
  • Page 8: Marking

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Product Description Marking Pepperl+Fuchs GmbH Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com KFD0-CS-Ex1.54, KFD0-CS-Ex1.54-Y*, KFD0-CS-Ex2.54, Up to SIL 2 KFD0-CS-Ex1.56, KFD0-CS-Ex2.56 The following obsolete devices are excluded from this evaluation. KFD0-CS-Ex1.54-Y72221 Part number 072221 KFD0-CS-Ex1.54 Part number 107496 KFD0-CS-Ex2.54...
  • Page 9: Planning

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year.
  • Page 10: Assumptions

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Planning Assumptions The following assumptions have been made during the FMEDA: • Failure rate based on the Siemens standard SN29500. • Failure rates are constant, wear is not considered. • External power supply failure rates are not included. •...
  • Page 11: Safety Function And Safe State

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Planning Safety Function and Safe State Safety Function The device has 2 safety functions. • Safety-relevant communication: • The device can maintain the safety-relevant communication. • Enough voltage is available to supply the connected alarm devices in the alarm state. •...
  • Page 12: Characteristic Safety Values

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Planning Characteristic Safety Values Parameters Characteristic values Assessment type and FMEDA report documentation Device type Mode of operation Low Demand Mode or High Demand Mode SIL (SC) Safety function Safety-relevant communication Analog current signal transfer 60 FIT 0 FIT ...
  • Page 13: Useful Lifetime

    As noted in DIN EN 61508-2:2011 note N3, appropriate measures taken by the manufacturer and plant operator can extend the useful lifetime. Our experience has shown that the useful lifetime of a Pepperl+Fuchs product can be higher if the ambient conditions support a long life time, for example if the ambient temperature is significantly below 60 °C.
  • Page 14: Mounting And Installation

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Mounting and Installation Mounting and Installation Mounting and Installing the Device 1. Observe the safety instructions in the instruction manual. 2. Observe the information in the manual. 3. Observe the requirements for the safety loop. 4. Connect the device only to devices that are suitable for this safety application. 5.
  • Page 15: Operation

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
  • Page 16 Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Operation Step no. Set voltage Set current Measurement point input value (V) sink value Output Output Output Output (mA) voltage (V) voltage (V) voltage (V) voltage (V) .54 versions .54-Y2 versions .54-Y3 versions .56 versions 24.00 0.00 22.75 ±...
  • Page 17: Maintenance And Repair

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Maintenance and Repair Maintenance and Repair Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. •...
  • Page 18: List Of Abbreviations

    Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* List of Abbreviations List of Abbreviations Emergency Shutdown Failure In Time in 10 FMEDA Failure Mode, Effects, and Diagnostics Analysis Probability of safe failure  Probability of dangerous detected failure  Probability of dangerous undetected failure ...
  • Page 19 Functional Safety KFD0-CS-(Ex)*.54*, KFD0-CS-(Ex)*.56* Notes...
  • Page 20 PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications DOCT-4072A Copyright PEPPERL+FUCHS • Printed in Germany 06/2018...

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