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Pentair Raychem JBS-100-ECP-A Installation Instructions Manual
Pentair Raychem JBS-100-ECP-A Installation Instructions Manual

Pentair Raychem JBS-100-ECP-A Installation Instructions Manual

Combination power connection box and digital electronic controller

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JBS-100-ECP-A
Combination power ConneCtion box and digital eleCtroniC Controller
installation instruCtions
JBS-100-ECP-A with
Pyrotenax MI heating cable
using required MI cable
grounding kit
JBS-100-ECP-A with
Raychem heating cable
apprOvals
Nonhazardous locations
KIt cOntents
Item qty
description
A
1
Lid
B
1
Wire cover
C
1
Box with electronics
D
1
Green/yellow tube
E
1
Core sealer (for use with Raychem heating cables only)
F
1
Battery connector
G
1
Stand with RTD
H
1
Cable lubricant (for use with Raychem heating cables only)
I
1
Cable tie
J
1
MI cable grounding kit (ordered separately; P000000279)
K
1
Plug (for use with MI cable installations only)
WARNING:
This component is an electrical device that must be installed
correctly to ensure proper operation and to prevent shock or fire.
Read these important warnings and carefully follow all of the
installation instructions.
• To minimize the danger of fire from sustained electrical arcing
if the heating cable is damaged or improperly installed, and to
comply with the requirements of Pentair Industrial Heat Tracing
Solutions, agency certifications, and the National Electrical
Code, ground-fault equipment protection must be used. Arcing
may not be stopped by conventional circuit breakers.
IndustrIal Heat tracIng sOlutIOns
descrIptIOn
The Raychem JBS-100-ECP-A is an electric heat-tracing power
connection / electronic controller combination housed in a NEMA 4X
rated enclosure. It is designed for use only with Raychem BTV-CR,
XL-Trace, BTV-CT, QTVR-CT, XTV-CT, VPL-CT, KTV-CT, and Pyrotenax
MI heating cables in nonhazardous locations.
These kits may be installed at temperatures as low as −40°F (−40°C).
For easier installation store above freezing until just before installation.
The controller can be programmed to maintain temperatures of 425°F
(220°C). It operates at voltages from 100 to 277 Vac and can switch
current up to 30 Amps.
For technical support call Pentair Industrial Heat Tracing Solutions at
(800) 545-6258.
tOOls requIred
• Wire cutters
• Utility knife
• Needle nose pliers
• Wire stripper (for VPL-CT)
addItIOnal MaterIals requIred
• Pipe strap
• GT-66 or GS-54 fiberglass tape
• MI cable grounding kit (for MI cable installations)
Catalog No: MI-GROUND-KIT
• AT-180 aluminum tape
• Small pipe adapter (for 1 in (25 mm) and smaller pipes)
Catalog No: JBS-SPA
A
B
D
• Component approvals and performance are based on the use of
Pentair Industrial Heat Tracing Solutions-specified parts only.
Do not use substitute parts or vinyl electrical tape.
• The black heating cable core and fibers are c onductive and can
short. They must be properly insulated and kept dry.
• Damaged bus wires can overheat or short. Do not break bus wire
strands when scoring the jacket or core.
• Keep components and heating cable ends dry before and during
installation.
• Use only fire resistant insulation materials, such as fiberglass
wrap or flame-retardant foam.
EN-RaychemJBS100ECPA-IM-H57463     05/16
• Pliers or adjustable wrench
• Large slotted screwdriver
• Small slotted screwdriver
C
E
CAUTION:
HealtH Hazard: Prolonged or repeated contact with the
sealant in the core sealer may cause skin irritation. Wash hands
thoroughly. Overheating or burning the sealant will produce
fumes that may cause polymer fume fever. Avoid contamination
of cigarettes or tobacco. Consult MSDS VEN 0058 for further
information.
CHEMTREC 24-hour emergency telephone:
(800) 424-9300
Non-emergency health and safety information:
(800) 545-6258
F
G
H
I
J
K
.
1 / 14

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Summary of Contents for Pentair Raychem JBS-100-ECP-A

  • Page 1 (220°C). It operates at voltages from 100 to 277 Vac and can switch JBS-100-ECP-A with current up to 30 Amps. Raychem heating cable For technical support call Pentair Industrial Heat Tracing Solutions at (800) 545-6258. tOOls requIred • Wire cutters • Pliers or adjustable wrench • Utility knife...
  • Page 2 For raychem Heating cables Outer jacket Outer jacket Braid Outer Braid jacket Inner jacket Braid Heating element Inner jacket Inner jacket Bus wire connection Conductive fiber Conductive core Clear jacket Spacer Insulated bus wire Bus wire Bus wire BTV-CR, BTV-CT, XTV-CT/KTV-CT VPL-CT QTVR-CT...
  • Page 3 BTV and QTVR • Push braid back to create a pucker. BTV and QTVR Go to Step 5a • At pucker use a screw- driver to open braid. XTV, KTV Go to Step 5b • Bend heating cable and work it through opening in Go to Step 5c braid. 6 1/2 in (165 mm) • Lightly score inner jacket around and...
  • Page 4 XTV, KTV • Push braid back to create • Push braid back and bunch a pucker. as tight as possible. • At pucker use a screw- driver to open braid. • Lightly score inner jacket around and 6 in • Bend heating cable and down as shown. (152 mm) work it through opening in braid. • Lightly score inner jacket around and • Peel off inner jacket.
  • Page 5 • Mark the jacket caution: Health Hazard. as shown. Wash hands after contact with sealant. consult material safety data sheet ven 0058. • If needed, re-twist and straighten bus wires, then insert into the guide tubes as shown. Make sure all strands go into the tubes. Tubes 5/8 in (15 mm) • Push core sealer onto the • Remove the guide tubes and...
  • Page 6 • Fasten stand to pipe with label facing Note: For 1 in (25 mm) desired direction of box opening. Do not and smaller pipes use pinch heating cable. adapter (purchased seprately) and install • Loop and tape extra heating cable to pipe. between stand and pipe. 1in (25 mm) JBS-SPA adapter for Position small pipes adapter this side Glass cloth tape Pipe strap (Optional) to change direction of box opening: • Screw box onto stand until it stops. Do not overtighten.
  • Page 7 Power Terminal • Pull in power and ground wires, strip off Block 1/2 in (13 mm) of insulation and terminate. Power In Pentair Thermal Management recommends the use of a conduit drain to prevent water condensation build-up • Finished wiring diagram.
  • Page 8 • Install wire cover. • Program the controller. (See the section “Programming the Controller” that follows.) • Install lid. • Apply insulation and cladding. • Weather-seal the stand entry. • Leave these instructions with the end user for future reference. Weather seal IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463     05/16 8 / 14...
  • Page 9 For pyrotenax MI Heating cables note: To ensure the MI heating cable is properly grounded, all MI cables must be installed with a grounding kit which is ordered separately (P000000279). Failure to use the grounding kit will void the warranty and can create a safety hazard by preventing normal operation of the ground fault circuit breaker.
  • Page 10 (Optional) to change direction of box opening: • Screw box onto stand until it stops. Do not overtighten. • Loosen locknut. • Lift box and rotate. Make sure tab on threaded piece fits into one of the four notches in box. • Tighten locknut. Notch • Insert cable tie through slots on stand and box, and • Remove 1/2 in (13 mm) tighten firmly to prevent box rotation. plug and 1/2 in lock nut from side of enclosure.
  • Page 11 Terminal due to pipe vibration, use Block flexible conduit. Power In • Pull in power and ground wires, strip off 1/2 in (13 mm) of insulation and terminate. Pentair Thermal Management recommends the use of a conduit drain to prevent water condensation build-up IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463     05/16...
  • Page 12 • Finished wiring diagram. Optional Power Alarm Terminal Input Contacts Block GLCB Phase A Phase B Alarm Ground MI heating cable • Install wire cover. • Program the controller. (See the section “Programming the Controller” that follows.) • Install lid. • Apply insulation and cladding. • Weather-seal the stand entry. • Leave these instructions with the end user for future reference. Weather seal IndustrIal Heat tracIng sOlutIOns EN-RaychemJBS100ECPA-IM-H57463     05/16 12 / 14...
  • Page 13: Programming The Controller

    programming the controller To program the controller, supply voltage to the controller in either of the following ways. powering controller via Battery powering controller via line power • Connect 9 VDC battery (not provided) to the supplied WarnIng: shock Hazard. battery connector. secure the wire cover in place with the four screws • Plug the the battery connector onto the two pins on the before proceeding.
  • Page 14 Fax: +1.650.474.7711 thermal.info@pentair.com Pentair, BTV, XL-Trace, QTVR, XTV, VPL and Pyrotenax are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice. © 2004-2016 Pentair.