Page 2
The data in this document may not be altered or amended without special noti- fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela- tion to this document. The software described in it can only be used if the customer is in possession of a general license agreement or single license.
Please read all documentation pertaining to this product ("ETAS Safety Advice Housing" and this User’s Guide) carefully before using the product. ETAS GmbH cannot be made liable for damage which is caused by incorrect use and handling and not adhering to the safety instructions.
Please take the following precautionary measures to avoid any injuries and dam- age to hardware: • Do not apply any voltages to the ports of the ES5100.1 Desktop Housing which do not correspond to the specifications of the relevant port. The exact specifications of the I/O hardware can be found in the manuals on the relevant boards.
Page 7
If the product is not used correctly, the protection of the product may be impaired. To ensure safe operation of the ES5100.1 Desktop Housing, make sure you read and heed the instructions in the section "Safety Instructions" on page 23.
1.4.1 European Union The EU Directive 2011/65/EU limits the use of certain dangerous materials for electrical and electronic devices (RoHS conformity). ETAS confirms that the product corresponds to this directive which is applicable in the European Union. 1.4.2 China ETAS confirms that the product meets the product-specific applicable guidelines...
The user is obliged to collect the old devices separately and return them to the WEEE take-back system for recycling. The WEEE Directive concerns all ETAS devices but not external cables or batteries. For more information on the ETAS GmbH Recycling Program, contact the ETAS sales and service locations (see "ETAS Contact Addresses"...
ES5100.1 Desktop Housing. • "Pin Assignment and Connections" on page 31 This chapter describes the various ports of the ES5100.1 Desktop Housing. • "Technical Data" on page 33 This chapter contains the technical data on the ES5100.1 Desktop Hous- ing.
Page 11
A conversion between the file types Content markings and newly introduced logical and arithmetic is not possi- terms are shown in italics. ble. Important notes for the user are shown as follows: Note Important note for the user. ES5100.1 Desktop Housing - User’s Guide...
Features and Functions Features and Functions This chapter contains an overview of the features and functions of the compo- nents of the ES5100.1 Desktop Housing. In particular these are: • "Overview" on page 14 • "Front Panel" on page 15 –...
Features and Functions ETAS Overview The ES5100.1 Desktop Housing is based on the ETAS RTPC (Real-Time PC) and the ETAS Multi-I/O Simulation Board ES5340.2. ETAS RTPC offers multicore simulation functions in real time as the core of all LABCAR test systems. Alongside the ES5340.2, the housing of the ES5100.1 Desktop Housing can accommodate two further PCI Express boards.
2.2.1 Breakout-Box The breakout-box (BoB) of the ES5100.1 enables access to 60 signal lines between the ECU ("ECU") and the ports of the boards in the Real-Time PC ("LC"). The position of the breakout-box in the signal path is shown in Fig. 2-3.
Page 16
Note The cable connections must not be longer than 3 m! Short-Circuit Plugs The ES5100.1 Desktop Housing comes with 60 short-circuit plugs - the order number of the plugs, made by Schützinger, is: KURZ 10-2 IG Ni / SW. Note Please take good care of the short-circuit plugs! These can break if they are subjected to impact, shearing force or too great a pressure.
ETAS Features and Functions If one of the fuses is faulty, the device has to be sent in to ETAS to have it replaced (see "ETAS Contact Addresses" on page 37). Note The ports on the breakout-box are rated to supply pure signal and activation lines with max.
Features and Functions ETAS 2.3.2 Mechanical Preparations for Expansions There are mechanical preparations for expansions on the back of the ES5100.1 Desktop Housing (top right). Note The dummy plates labeled CAN2/LIN and CAN1/LS have no function. These interfaces are not a component part of the product.
The following ports on the Real-Time PC board are not supported: Mouse/Key- board, USB 0/1, VGA/DVI, DP/HDMI, USB 2/3, HD Audio. 2.4.4 Hard Disk The mass storage device used is a 2.5" SATA hard disk with 500 GB capacity. ES5100.1 Desktop Housing - User’s Guide...
Expansion Slots on the Motherboard The specification of the PCI Express slots is as follows: Slot Description Equipped with PCIe 3.0 x16 – PCIe 2.0 x1 – PCIe 2.0 x4 ES5340.2 Tab. 2-2 The Real-Time PC Slots ES5100.1 Desktop Housing - User’s Guide...
On the right-hand side of the ES5100.1 Desktop Housing, there is a fan which, together with the perforated rear panel, ensures sufficient cooling of the interior of the housing.
Page 22
Rated for 125 VAC/15 A, 2.50 m length North America Power cord cable North America for various F-04A- 109-445 ETAS devices with NEMA 5/15 - IEC 60320 C13M plug. Rated for 125 VAC/15 A, 2.50 m length Great Britain Power cord cable UK for various ETAS...
The switch next to the mains socket is used as the way to disconnect the housing from the supply circuit. Note Disconnect the ES5100.1 Desktop Housing during a thunder storm or install corresponding protection devices! ES5100.1 Desktop Housing - User’s Guide...
• Do not stand the ES5100.1 on the top of the housing. • Do not place any objects on the top of the housing. • Keep the ES5100.1 away from heat sources and make sure the module is not standing in direct sunlight.
23) and by removing the power cord – then wait a few minutes until all components (e.g. power supply unit, capacitors) have discharged. Installing Boards This section describes how to install PCI Express boards in the ES5100.1 Desktop Housing. 3.2.1 Preparations Before you start, ensure you have ESD-compliant conditions at your workplace.
Page 26
(A) at the top left and right (Torx T20) as well as the securing nuts (B) (hexagonal SW5) to the left and right of each D-Sub port. • Untighten and remove the six screws (Torx T20) on the bottom of the housing. ES5100.1 Desktop Housing - User’s Guide...
Page 27
The PCI-Express slots are now freely accessible. To insert a board • Remove the appropriate slot brackets. • Insert the board into the PCIe slot. • Secure the board with the screw with which the slot bracket was attached. ES5100.1 Desktop Housing - User’s Guide...
Page 28
• Reattach the screws: – The two screws on the back of the housing, top left and right, – the four nuts to secure the D-Sub ports – the six Torx screws on the housing base. ES5100.1 Desktop Housing - User’s Guide...
Configuration and Operation User PC The user PC (not part of the delivery scope of the ES5100.1 Desktop Housing) contains the LABCAR software with which the projects are run – furthermore, the Real-Time PC can be configured and controlled on the user PC via a web interface.
(http://192.168.40.14). Maintenance Note The ES5100.1 Desktop Housing does not contain any parts which can be main- tained or repaired by the customer. If it malfunctions or there is a fault, please contact ETAS (see "ETAS Contact Addresses" on page 37).
ETAS Pin Assignment and Connections Pin Assignment and Connections This chapter describes the various ports of the ES5100.1 Desktop Housing. • ""ECU" and "LC" Ports" on page 31 • "Real-Time PC Ports" on page 31 "ECU" and "LC" Ports "ECU" (D-Sub62, male) and "LC" (D-Sub62, female) are used to connect signals which are to be routed via the breakout-box (BoB).
ETAS Technical Data Technical Data This chapter contains the technical data on the ES5100.1 Desktop Housing. Labeling of the Product The nameplate is on the rear of the device. It contains the following information: • ETAS logo • Product name •...
Page 34
2 x 60 Max. current 0.3 A Overvoltage protection ±60 V DC Fuses Littelfuse 438 Series, 0.5 A fast-acting (Part No. 0438 0.500 W R) Short-circuit plugs Schützinger KURZ 10-2 IG Ni / SW ES5100.1 Desktop Housing - User’s Guide...
Permissible storage temperature -20 °C to +65 °C (-4 °F to 149 °F) Relative humidity 0 to 95% (non-condensing) Fulfilled Standards and Norms The ES5100.1 Desktop Housing complies with the following standards and norms: Standard Testing IEC 61326-1 Electrical equipment for measurement, control and laboratory...
Germany WWW: www.etas.com ETAS Subsidiaries and Technical Support For details of your local sales office as well as your local technical support team and product hotlines, take a look at the ETAS website: ETAS subsidiaries WWW: www.etas.com/en/contact.php ETAS technical support WWW: www.etas.com/en/hotlines.php...
PCI Express boards ETAS Contact Addresses 37 supported 17 Expansion slots 20 Ports "ECU" 31 "LC" 31 Front panel 15 LAN 18 Fuses 16 Real-Time PC 31 Power cord cables 21 Power supply 21 ES5100.1 Desktop Housing - User’s Guide...
Page 40
Slots for I/O boards 17 Standards and norms 35 Supply circuit disconnect 23 Taking the product back 9 Technical data 33 Use, correct 6 User PC 29 Waste Electrical and Electronic Equip- ment 9 WEEE take-back system 9 ES5100.1 Desktop Housing - User’s Guide...
Need help?
Do you have a question about the ES5100.1 and is the answer not in the manual?
Questions and answers