SMORACY MEGABYTE Operating & Parts Manual

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MEGABYTE

BUILT WITH QUALITY AND DESIGN FIRST

ATTENTION:

Depending on what

replacement parts

you are ordering, we

will need the following

information:

SERIAL NUMBER

OF MEGABYTE™

EXCAVATOR MAKE

AND MODEL

OPERATING & PARTS MANUAL

Model No: _________________

Serial No: _________________

DEALER:

Name: ____________________

Address: __________________

City/State: _________________

Phone No: _________________

Delivery Date: ______________

PHONE: (517) 561-2270 OR 561-2272

FAX: (517) 561-2273 ~ SALES DEPT.

FAX: (517) 561-2962 ~ PARTS/SERVICE

™

MEGABYTE

PRINTED 2/01

MANUFACTURED BY

SMORACY, LLC

6750 Millbrook Road

REMUS, MICHIGAN 49340

™

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Summary of Contents for SMORACY MEGABYTE

Page 1 MEGABYTE ™ Model No: _________________ information: Serial No: _________________ SERIAL NUMBER OF MEGABYTE™ DEALER: EXCAVATOR MAKE AND MODEL Name: ____________________ Address: __________________ City/State: _________________ Phone No: _________________ Delivery Date: ______________...
Page 3: Table Of Contents
MEGABYTE™ TABLE OF CONTENTS TABLE OF CONTENTS PAGES INTRODUCTION & WARRANTY ...........2 SAFETY PROCEDURES ............... 7 SAFETY DECALS ................. 9 OPERATING PROCEDURES ............12 INSTALLATION PROCEDURES ..........13 LUBRICATION ................19 MAINTENANCE ................20 HYDRAULIC SECTION ............... 22 REPLACEMENT PARTS SECTION ..........23...
Page 4: Introduction & Warranty
The purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of the Megabyte™. As with any piece of equipment, safety should always be a constant thought while the equipment is being operated, serviced or stored. In order...
Page 6 MEGABYTE™ SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT Smoracy, LLC PRINTED 2/01 PAGE 6...
Page 7: Safety Procedures
Before using the equipment, take a minute to check To obtain the most from your Megabyte™, for the a few things. The Megabyte™ should be in an area least amount of cost, it is a good practice to set and restricted from people passing by.
Page 8 DANGER! NEVER work on the Megabyte™ unless the excavator engine is shut off, the ignition key is removed and in your pocket, and the battery cables are disconnected.
Page 9: Safety Decals
SAFETY DECALS SAFETY DECALS Safety Decals located on your Megabyte™ contain useful information to assist you in operating your equipment safely. Some of the decals on your equipment and their location are shown in this section. It is very important that all decals remain in place and in good condition on your equipment. Please follow the care and instructions given below: 1) You should use soap and water to keep your decals clean.
Page 10 MEGABYTE™ SAFETY DECALS DECAL LOCATIONS - MEGABYTE™ ALTHOUGH LOCATIONS MAY VARY, ALL DECALS MUST BE ON EQUIPMENT DURING OPERATION IF ANY DECALS BECOME DAMAGED, REPLACE IMMEDIATELY. Smoracy, LLC PRINTED 2/01 PAGE 10...
Page 11 MEGABYTE™ SAFETY DECALS DECAL LOCATIONS - MEGABYTE™ Modifications and/or additions of decals to this list will happen. Consult Megabyte™ dealer or manufacturer for most current decal package. LOCATION NUMBER DESCRIPTION OOB-150 Smoracy, LLC... OOB-275 Grease Daily OOB-287 Notice Patent Pending OOB-2003 Notice The Owner Is...
Page 12: Operating Procedures
You can purchase additional Megabyte™ manuals for a nominal fee. DANGER! Before operating the equipment make sure that no one is within fifty feet of the Megabyte™. DANGER! Always wear a hard hat, safety glasses, gloves, ear protection, etc.
Page 13: Installation Procedures
INSTALLATION PROCEDURES DANGER! AT ALL TIMES OBSERVE ALL STANDARD SAFETY PRACTICES! The Megabyte™ must be sitting on its stand for proper installation. When installing your Megabyte™ you must follow these instructions. NOTICE Auxiliary valve hookup is required, if your excavator does not have this accessory, see the excavator manufacturer for ordering and installation information.
Page 14 4) Remove pin holding bucket to end of stick. Leaving upper links attached to stick. 5) Remove bucket. 6) Start machine and raise stick high enough to fit the Megabyte™ on its stand under stick. 7) Position Megabyte™ in place.
Page 15 Make sure that the excavator stick is centered on the Megabyte™ base plate. 2) Remove the original dogbone from the excavator stick by removing the pin connecting the dogbone to the excavator cylinder.
Page 16 MEGABYTE™ INSTALLATION PROCEDURES STEP 3 PIN INSTALLATION 1) Position the saddle locator against the excavator stick. 2) Tighten down the bolts on the saddle locator. Torque these bolts to 700 ft./lbs. 3) Drive the pin through one saddle locator, through excavator stick, and into the saddle locator on the other side.
Page 17 MEGABYTE™ INSTALLATION PROCEDURES STEP 4 SADDLE CLAMP INSTALLATION 1) After installing pin assembly at the end of the excavator stick and welding in place reattach the saddle clamps from where they were removed. 2) Loosely bolt together the three separate pieces of each clamp.
Page 18 1) Swing Megabyte™ Link so the pinhole can be aligned with excavator link holes. (See Figure 6). 2) Locate the Megabyte™ Link Pin through the excavator link and into the first bushing on the Megabyte™ Link. 3) Extend hydraulic cylinder rod until cylinder rod eye is aligned with pin.
Page 19: Lubrication
MEGABYTE™ LUBRICATION SECTION LUBRICATION POINTS EXCAVATOR ..........Follow original equipment manufacturers requirements for proper lubrication procedures. CLYINDER REAR PIVOT BUSHING ...Grease this bushing daily. CLYINDER CLEVIS PIN ......Grease this pin daily. KNIFE PIVOT BUSHING ......Grease this bushing daily. ANVIL PIVOT BUSHING ......Grease this bushing daily.
Page 20: Maintenance
MEGABYTE™ MAINTENANCE MAINTENANCE SECTION DAILY O.K. Repaired 1) Check entire machine for loose bolts, nuts, components. 2) Check hydraulic oil level, hoses, fittings. 3) Check the safety decals replace if damaged. 4) Check cutting blade assembly. 5) Check for wear on teeth.
Page 21 MEGABYTE™ MAINTENANCE MAINTENANCE SECTION The Megabyte™ is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program you should have years of trouble free operation. DANGER! Do not attempt any maintenance without removing the excavator engine ignition key and disconnecting the battery cables.
Page 22: Hydraulic Section
HYDRAULIC SECTION THE MEGABYTE™ HYDRAULIC SYSTEM The Megabyte™ hydraulic system consists of one hydraulic cylinder capable of a maximum working pressure of 5000 P.S.I. The cylinder produces a force of 70 tons at this pressure. The remaining hydraulic components are supplied by the excavator hydraulics. The cylin- der is controlled by the auxiliary control valve mounted on the excavator.
Page 23: Replacement Parts Section
SERIAL NUMBER OF MEGABYTE™ EXCAVATOR MAKE AND MODEL Smoracy, LLC reserves the right to make changes in models, size, design, installations and applications on any part without notification. Smoracy, LLC PRINTED 2/01 PAGE 23...
Page 24 MEGABYTE™ REPLACEMENT PARTS FOR EQUIPMENT BUILT BEFORE S/N 1016 Smoracy, LLC PRINTED 2/01 PAGE 24...
Page 25 Complete Anvil Assembly 969-0000-17 Pivot Pin 3” Diameter x 27 3/4” 969-0000-13 Pivot Pin 3” Diameter x 27 3/4” 969-0508-00 Megabyte™ Link Assembly 900-4905-12 Pivot Pin Bolt 5/8” - 11NC x 4 1/2” 969-0000-14 Retaining Bushing 900-4902-09 Pivot Pin Nut 5/8” - 11NC...
Page 26 MEGABYTE™ REPLACEMENT PARTS FOR EQUIPMENT BUILT S/N 1016 AND AFTER Smoracy, LLC PRINTED 2/01 PAGE 26...
Page 27 969-0000-52 Pin Cap 900-4901-21 5/8” - 11NC X 1 1/2” Hex Head Bolt 969-0004-50 Split Bearing Bushing 969-0508-00 Megabyte™ Link Assembly Use Existing Excavator Pin 969-0000-50 Pivot Pin 4” Diameter X 26 1/2” 969-0004-53 Split Bearing Bushing 969-0004-51 Split Bearing Bushing 969-0000-50 Pivot Pin 4”...
Page 28 MEGABYTE™ REPLACEMENT PARTS Smoracy, LLC PRINTED 2/01 PAGE 28...
Page 29 Saddle Clamp Washer Pin From Excavator ** NOTE: When ordering saddle clamps, saddle clamp components, and saddle locators supply excavator make, model number, and S/N of Megabyte™. NOTE: Nuts, bolts, washers, and all other components can be ordered by physical description.